Heat Transfer Fluid Replacement Precautions

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Questions and Answers

What is the purpose of locating the pump below the expansion tank?

  • To cool down the thermal fluid
  • To enhance heat transfer in the system
  • To increase the flow rate of the pump
  • To prevent cavitation in the pump suction (correct)

Why are centrifugal pumps the preferred type in liquid thermal systems?

  • Because they cool down the thermal fluid efficiently
  • Because they are more compact than other types of pumps
  • Because they provide higher flow rates (correct)
  • Because they require less maintenance

What is a common auxiliary equipment found in liquid thermal systems?

  • Thermal insulation
  • Electric heaters
  • Pneumatic cylinders
  • Valves (correct)

Why are circulating pumps in liquid thermal systems often water-cooled?

<p>To prevent overheating of the system (D)</p> Signup and view all the answers

Which major equipment plays a central role in the return system of liquid thermal systems?

<p>Motorized pump (A)</p> Signup and view all the answers

What is the main purpose of a hot oil system in a plant?

<p>To transfer heat from a central source to different plant areas (C)</p> Signup and view all the answers

How do heat transfer fluids used in hot oil systems differ from steam?

<p>Heat transfer fluids run at a lower temperature than steam. (A)</p> Signup and view all the answers

Why are high temperature process applications preferred with heat transfer fluids like hot oils?

<p>Because they can handle high temperatures without breaking down. (A)</p> Signup and view all the answers

What led to the breakdown of the original oils used in heat transfer fluids?

<p>Getting partially oxidized and thermally unstable (B)</p> Signup and view all the answers

Why are hot oil systems often registered at lower levels than equivalent steam systems?

<p>Because of the lower vapor pressure and lower regulatory requirements (B)</p> Signup and view all the answers

What is a fundamental difference between hot oil systems and hot water heating systems?

<p>Hot oil systems operate at lower pressures than hot water heating systems. (C)</p> Signup and view all the answers

What is the consequence of not cleaning the system before recharging it with fresh heat transfer fluid?

<p>Decrease in tube wall life (A)</p> Signup and view all the answers

What is the main reason why exposed piping systems using heat transfer fluid pose a burn hazard to personnel?

<p>High operating temperature of the piping (B)</p> Signup and view all the answers

Which pump type is considered preferable in liquid thermal systems due to higher flow rates?

<p>Centrifugal pump (D)</p> Signup and view all the answers

What is the typical efficiency range for radiant heaters used in heat transfer fluid systems?

<p>40–50% (B)</p> Signup and view all the answers

In a combination radiant and convection heater, where does heat transfer occur?

<p>By both radiation and conduction (B)</p> Signup and view all the answers

What is a key reason why a concrete dike surrounds the foundation of the fired heater?

<p>To prevent hot oil spills (D)</p> Signup and view all the answers

What is a key advantage of using heat transfer fluids (HTFs) over steam?

<p>Low system pressures (D)</p> Signup and view all the answers

In a vapour-based heat transfer system, what does the saturated gas function as?

<p>Heat transfer medium (B)</p> Signup and view all the answers

Why are liquid thermal systems preferred to use centrifugal pumps?

<p>Centrifugal pumps offer higher flow rates (B)</p> Signup and view all the answers

What can cause blockage of pipes and valves in a heat transfer system?

<p>Sedimentation from solids (B)</p> Signup and view all the answers

Why are vapour heat transfer systems generally considered more expensive and complex than liquid systems?

<p>Higher heat transfer rates and temperatures (B)</p> Signup and view all the answers

Which type of heat transfer fluid is typically used for very high process temperatures over 400°C?

<p>Molten salts (C)</p> Signup and view all the answers

Why is the expansion tank critical for the operation of a heat transfer system?

<p>To allow fluid to expand or contract with temperature changes (A)</p> Signup and view all the answers

What can cause corrosion issues within a heat transfer system?

<p>Cleaning fluids left in the system at start-up (B)</p> Signup and view all the answers

How do vapour phase heat transfer systems differ from liquid systems?

<p>They have higher operating temperatures. (A)</p> Signup and view all the answers

What happens to heat transfer fluids over time in elevated temperatures?

<p>They have an increasing potential to deteriorate. (C)</p> Signup and view all the answers

What is the purpose of the expansion tank in a hot oil system?

<p>To accommodate thermal expansion and contraction of the fluid (B)</p> Signup and view all the answers

Why is a low hot oil flow indicating device installed in the outlet line from the heater?

<p>To detect an overheating situation and prevent tube failure (A)</p> Signup and view all the answers

What is the main function of a burner flame failure device in a hot oil system?

<p>To shut off fuel to the burner in case of flame out (C)</p> Signup and view all the answers

Why is a high stack temperature indicator important in a hot oil system?

<p>To signal a tube failure and overheating in the furnace space (A)</p> Signup and view all the answers

What role does an emergency shutdown device play in a hot oil system?

<p>Manually shutting down the plant in case of equipment malfunction or danger (B)</p> Signup and view all the answers

Why is it recommended to leave the suction valve of the standby pump open all the time?

<p>To allow hot oil to flow backwards and maintain pump temperature (C)</p> Signup and view all the answers

What happens if any of the protective devices in a hot oil system senses a malfunction?

<p>The automatic gas shut-off valves close, cutting off fuel supply to burners (C)</p> Signup and view all the answers

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