Formwork and Forming Systems in Construction

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Questions and Answers

What is the typical cost range of formwork as a percentage of the total construction cost for concrete framed buildings?

  • 5% to 15%
  • 30% to 70% (correct)
  • 50% to 80%
  • 10% to 20%

Besides forming systems, what other equipment resources are considered part of the major equipment resources on a construction site?

  • Welding machines and generators
  • Trucks and trailers
  • Cranes and concrete-placing equipment (correct)
  • Excavators and bulldozers

What is the primary consideration when designing vertical formwork?

  • Ease of disassembly for reuse
  • Rate of concrete placement and the resulting lateral pressure (correct)
  • Aesthetic appeal of the resulting concrete surface
  • Cost of materials and labor

Which of the following aspects is a project engineer most involved with regarding forming systems?

<p>Planning aspects, including selection, ordering, erection, stripping, and reuse (C)</p> Signup and view all the answers

Which factor is most crucial in the economic evaluation of different forming system alternatives?

<p>The labor cost associated with the selected system (A)</p> Signup and view all the answers

What differentiates conventional formwork from industrialized formwork?

<p>Conventional formwork is assembled <em>in situ</em> from standard elements and disassembled after each use. (C)</p> Signup and view all the answers

What is a defining characteristic of industrialized formwork?

<p>It is mostly factory-fabricated and used multiple times without being disassembled between uses. (A)</p> Signup and view all the answers

In a layered horizontal formwork system, which component directly supports the sheathing?

<p>Joists (A)</p> Signup and view all the answers

In a layered vertical formwork system, what is the function of the 'stud'?

<p>To distribute the load from the sheathing to the wales. (C)</p> Signup and view all the answers

What factor primarily influences the lateral pressure of concrete on vertical forms?

<p>The density and depth of the concrete in a liquid or semi-liquid state. (A)</p> Signup and view all the answers

Contractors can obtain forming systems through which of the following methods?

<p>Direct purchase and short-term rentals (D)</p> Signup and view all the answers

What is the term for several unit-forms attached together to create a single, large form that is moved by a crane?

<p>Ganged forms (C)</p> Signup and view all the answers

In formwork design, which of the following is considered a 'live load'?

<p>Weight of laborers and equipment. (A)</p> Signup and view all the answers

What is a key advantage of using self-climbing form systems in vertical construction?

<p>They significantly reduce the need for cranes, enhancing safety and efficiency. (C)</p> Signup and view all the answers

What is the purpose of 'lifting eyes' on all-steel large-panel wall forms?

<p>To provide points for crane attachment to move and position the forms. (D)</p> Signup and view all the answers

In the context of vertical formwork, what is the purpose of ties?

<p>To connect and stabilize the wales, preventing them from separating under pressure. (A)</p> Signup and view all the answers

Why are forming systems designed and fabricated for many reuses in concrete construction?

<p>All of the above (D)</p> Signup and view all the answers

Which of the following materials is LEAST likely to be used for horizontal formwork sheathing?

<p>Uncured Concrete (C)</p> Signup and view all the answers

What is the primary reason for stripping formwork after the concrete has reached sufficient strength?

<p>To reuse the formwork on another part of the project or a different project altogether. (C)</p> Signup and view all the answers

What role does a formwork supplier NOT typically perform during a construction project?

<p>Managing the overall construction schedule for the entire project (D)</p> Signup and view all the answers

Which of the following is an advantage of using steel formwork compared to wood formwork?

<p>Higher durability and reusability (B)</p> Signup and view all the answers

Formwork must be designed considering both dead and live loads. Which of the following primarily contributes to the dead load on horizontal formwork?

<p>The weight of freshly placed concrete and reinforcing steel (D)</p> Signup and view all the answers

What situation might lead a construction company to opt for short-term rental of formwork rather than direct purchase?

<p>When the project involves a unique design requiring specialized forms that won't be needed again. (C)</p> Signup and view all the answers

What aspect is MOST important when considering the selection and utilization of forming systems?

<p>The integration with on-site cranes and concrete-placing equipment. (C)</p> Signup and view all the answers

What construction activity directly follows the 'erection' phase of a forming system?

<p>Pouring Concrete (D)</p> Signup and view all the answers

What situation would make industrialized formwork the preferred choice over conventional formwork?

<p>Tight construction timeline with repetitive elements (B)</p> Signup and view all the answers

If the rate of concrete placement increases, what happens to the lateral pressure exerted on the vertical forms holding the concrete?

<p>Increases (B)</p> Signup and view all the answers

What is the primary reason for using self-climbing form systems?

<p>To reduce reliance on cranes and enhance safety. (A)</p> Signup and view all the answers

What type of structure is not ideally suited for horizontal forming systems?

<p>Foundation Walls (B)</p> Signup and view all the answers

In modern construction, what equipment is commonly used to move Gang Forms?

<p>Cranes (D)</p> Signup and view all the answers

Flashcards

What is Formwork?

Temporary structures used to contain concrete during construction, accounting for 30-70% of building costs.

Major Equipment Resources

Essential equipment for concrete construction, including forming systems, cranes, and concrete-placing equipment

Reusable Forming Systems

Forming systems are designed for multiple uses in slabs, walls, columns, and other repetitive concrete elements.

Formwork Planning Aspects

Planning, selection, ordering, erection, stripping, and reuse.

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How to Procure Forming Systems

Direct purchase or short-term rentals.

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Conventional Formwork

Assembled on-site from standard elements for each use, then disassembled.

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Industrialized Formwork

Mostly factory-made, used many times as one unit, without disassembly between uses.

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Horizontal Formwork System layers

Horizontal layering including shores, stringers, joists and sheathing.

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Vertical Formwork System layers

Vertical layering includes sheathing, studs, ties, and wales.

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Vertical Formwork Design

Rate of placement and the resulting lateral pressure curve (pressure of liquid concrete).

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What are Ganged Forms?

Several unit-forms attached together, moved by a crane.

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Dead Loads

The force exerted by freshly placed concrete, rebar and the form's self-weight

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Live Loads

The force exerted by laborers, equipment and building materials

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Lateral Pressure on Forms

The horizontal force on vertical form surfaces increases with density and depth.

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Study Notes

Formwork Importance

  • Formwork can account for 30-70% of construction costs for concrete-framed buildings.
  • Formwork is a major equipment component in these projects.

Forming Systems

  • Forming systems are major equipment resources
  • Cranes and concrete-placing equipment are further major equipment resources,
  • Forming systems, cranes and concrete-placing equipment comprise the production array on construction sites.

Forming System Selection

  • Forming system selection and use are closely related to the on-site cranes and concrete-placing equipment.
  • Forming systems designed and fabricated for multiple reuses apply to slabs, walls, columns, and repetitive concrete elements.

Project Engineer Role

  • The contractor’s project engineer handles planning for selection, ordering, erection, stripping, and reuse of forming systems.
  • Construction companies get forming systems through direct purchase or short-term rentals.

Cost Considerations

  • Labor costs tied to a selected system are an essential part of economic calculations.
  • Labor costs play a role in forming alternative comparisons.

Conventional Formwork Classification

  • Conventional formwork gets assembled in situ using standard elements for each use.
  • Conventional formwork is disassembled after each use.

Industrialized Formwork Classification

  • Industrialized formwork mainly consists of factory-fabricated products.
  • Industrialized formwork is used multiple times as one unit.
  • Industrialized formwork is used without being disassembled and reassembled for each use.

Formwork Layered Systems (Horizontal)

  • In horizontal layered systems, there is sheathing
  • In horizontal layered systems, there are joists
  • In horizontal layered systems, there are stringers
  • In horizontal layered systems, there are shores

Formwork Layered Systems (Vertical)

  • A vertical layered system includes sheathing.
  • A vertical layered system includes studs.
  • A vertical layered system includes a wale.
  • A vertical layered system includes ties.

Vertical Systems Design

  • Vertical formwork is designed based on placement rate and the resulting lateral pressure curve.
  • Vertical formwork design considers liquid concrete pressure and timing of the initial set.

Wall Forms - Ganged Forms

  • Gang forms consist of several unit-forms linked together, or a single large one.
  • Gang forms are typically moved by crane due to sections being too heavy to be set by hand.

Wall Forms - All-Steel Large-Panel Wall Forms

  • These are a type of ganged form.
  • All-steel large panel wall forms possess lifting eyes

Vertical Forms

  • Suspended wall forms are a type of vertical form.
  • Self-climbing (crane-free) form systems are another type of verticle form.

Formwork and The Project Engineer

  • The project engineer needs management skills.
  • The project engineer works with the formwork supplier.

Berlin Parliament House Project

  • This project highlights the offices of the formwork supplier.

Formwork Design - Vertical Loads on Horizontal Forms

  • Vertical loads on horizontal forms include dead loads: freshly placed concrete, rebar, and the form's self-weight.
  • Vertical loads on horizontal forms include live loads: laborers, equipment, and materials.

Formwork Design - Lateral Pressure on Vertical Forms

  • Lateral pressure of concrete is exerted on vertical forms.
  • Horizontal pressure on the form's surface relates to the concrete's density and depth in a liquid or semi-liquid state.

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