4BE3 U4 C2 Review

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Questions and Answers

What is the primary reason for monitoring boiler warm-up rates?

  • To reduce energy consumption during startup
  • To minimize the environmental impact of the boiler
  • To prevent leaks and premature boiler failure (correct)
  • To ensure the boiler reaches its operating temperature quickly

What should an operator do if abnormal conditions occur during the light-off or warm-up period?

  • Consult the boiler's operations manual for guidance
  • Shutdown the boiler immediately and close the main and pilot test firing valves (correct)
  • Continue to operate the boiler while investigating the issue
  • Adjust the boiler's firing rate to compensate for the issue

What is a typical condition encountered during the warm-up period of a boiler?

  • Complete silence from the boiler
  • Slight smoking (correct)
  • Excessive steam production
  • Sudden drops in pressure

Why is it important to correct the cause of trouble before restarting the boiler?

<p>To prevent further damage to the boiler (C)</p> Signup and view all the answers

What is the recommended course of action if a boiler operator encounters abnormal conditions during startup?

<p>Shutdown the boiler and restart once the issue is resolved (D)</p> Signup and view all the answers

What is the purpose of the ASME VI Recommended Rules for the Care and Operation of Heating Boilers?

<p>To establish safety protocols for boiler operation (D)</p> Signup and view all the answers

Why does combustion not occur immediately when fuel oil is introduced into the furnace?

<p>The furnace temperature is not yet high enough to vaporize the fuel oil (D)</p> Signup and view all the answers

What is the result of high firing rates when starting a cold firetube boiler?

<p>Thermal shock and refractory damage (B)</p> Signup and view all the answers

What occurs when the water vapour in the flue gases contacts the cold heating surfaces of the boiler?

<p>Flue gas condensation (A)</p> Signup and view all the answers

Why is condensation more likely to occur in firetube boilers?

<p>Due to their large water content (B)</p> Signup and view all the answers

What is the result of uneven expansion in a cold firetube boiler?

<p>Leakage and premature boiler failure (C)</p> Signup and view all the answers

What causes the temperature differential in a cold firetube boiler?

<p>The furnace and the first pass of the firetubes heating up more quickly (B)</p> Signup and view all the answers

What is the effect of scale buildup on the furnace and firetubes?

<p>Insulation of the furnace tube and firetubes from the cooling effect of the boiler water (B)</p> Signup and view all the answers

What is thermal shock?

<p>Strong internal stress caused by sudden temperature change (C)</p> Signup and view all the answers

Why should a heavily smoking burner not be given additional combustion air?

<p>It may create an explosive condition (D)</p> Signup and view all the answers

What should be done if smoking persists after the boiler is warmed up?

<p>Take the burner out of service (C)</p> Signup and view all the answers

What is the primary cause of thermal shock in boilers?

<p>Cold water introduction to a hot boiler (B)</p> Signup and view all the answers

What is the recommended rate of boiler water temperature increase to prevent thermal shock?

<p>55°C per hour (A)</p> Signup and view all the answers

What is likely to occur if a cold boiler is started up and the maximum firing rate is applied?

<p>The boiler will experience thermal shock and potentially form cracks (A)</p> Signup and view all the answers

What is a common source of cold water that can cause thermal shock in steam heating boilers?

<p>All of the above (D)</p> Signup and view all the answers

Why is it important to warm up boilers slowly?

<p>To prevent thermal shock and uneven expansion (B)</p> Signup and view all the answers

What is the primary reason for keeping boilers free from scale buildup?

<p>To prevent thermal shock and uneven expansion (D)</p> Signup and view all the answers

What should be done when starting up a hot water heating system?

<p>Bypass part of the flow around the boiler until the water temperature difference has reached its normal operating value (C)</p> Signup and view all the answers

What is the recommended firing rate control during the warm-up period?

<p>Manual low-fire control (D)</p> Signup and view all the answers

What should be monitored during the warm-up and pressurizing period?

<p>The flame pattern, water level control system, and refractory damage (D)</p> Signup and view all the answers

What is the purpose of the 55°C per hour warm-up rate?

<p>To minimize thermal shock and permit reasonable rates of thermal expansion (A)</p> Signup and view all the answers

What is the purpose of checking the furnace draft pressures during boiler startup?

<p>To verify that combustion gases are passing normally through the furnace and flue gas passages (C)</p> Signup and view all the answers

Why should the boiler operator never leave a boiler unattended during its warm-up period?

<p>To monitor the boiler and stay alert in case operator intervention is required (D)</p> Signup and view all the answers

What is the first step in starting a hot water boiler?

<p>Prepare the boiler plant auxiliaries according to site-specific procedures (C)</p> Signup and view all the answers

What is the purpose of the 5-minute purge period in a gas-fired atmospheric burner?

<p>To allow the furnace to purge naturally with the pilot and main gas valves shut (B)</p> Signup and view all the answers

What should the operator do after the pilot flame is established in a gas-fired atmospheric burner?

<p>Open the main burner test firing valve (B)</p> Signup and view all the answers

What is the purpose of the air damper in a power burner system?

<p>To control the combustion air flow to the boiler (B)</p> Signup and view all the answers

What happens after the air damper fully opens in a power burner system?

<p>The boiler will purge for a given time period (B)</p> Signup and view all the answers

What is the purpose of the igniter in a power burner system?

<p>To spark the pilot fuel to light the pilot flame (D)</p> Signup and view all the answers

What should the operator do after the boiler pressure approaches its normal pressure or temperature set point?

<p>Switch the firing rate control to automatic (C)</p> Signup and view all the answers

What should the operator enter in the daily log after the boiler startup is complete?

<p>A summary of the startup events (A)</p> Signup and view all the answers

What is the recommended approach to warm up the steam lines and headers in a single boiler steam plant?

<p>Warming up the steam lines and headers simultaneously with the boiler (D)</p> Signup and view all the answers

What is the purpose of keeping the boiler steam outlet valve open during the warm-up period?

<p>To allow the steam piping to warm up and pressurize at the same rate as the boiler (A)</p> Signup and view all the answers

What is the recommended valve configuration when warming up a steam header or main?

<p>Open the boiler stop, header stop, and drain valves (D)</p> Signup and view all the answers

What is the purpose of the low point drains, steam traps, and steam trap bypass lines during the warm-up period?

<p>To remove condensate from the header and steam main (D)</p> Signup and view all the answers

What is the result of the steam entering the cold steam piping during the warm-up period?

<p>The steam will condense heavily at first, but decreasingly as the steam piping comes up to temperature (C)</p> Signup and view all the answers

What is the recommended approach to starting a cold boiler?

<p>Open the inlet valve to the cold boiler, and then crack open the outlet valve (C)</p> Signup and view all the answers

What is the purpose of the simultaneous warm-up procedure in a single boiler steam heating system?

<p>To warm up the steam piping and boiler at the same rate (B)</p> Signup and view all the answers

What is the type of valve usually found at the outlet of the boiler in a single power boiler plant?

<p>Standard gate valve (B)</p> Signup and view all the answers

What is the purpose of the header stop valve in a single power boiler plant?

<p>It is not a required valve in single boiler installations (C)</p> Signup and view all the answers

What is the recommended time to switch a boiler from low-fire to high-fire or automatic?

<p>After the boiler has been warmed up, and is sufficiently warmed up (B)</p> Signup and view all the answers

What should be done after the pilot ignition trial is over?

<p>Open the main burner safety shut-off valves and ensure a stable flame (D)</p> Signup and view all the answers

Why should the boiler be fired at low fire during the warm-up period?

<p>To reduce the differential expansion between the furnace tube and firetubes (A)</p> Signup and view all the answers

What should be checked frequently during the warm-up period?

<p>The boiler for leaks (B)</p> Signup and view all the answers

What should be done before increasing the fuel input rate?

<p>Ensure the entire water content of the system and boiler has reached its normal operating temperature and pressure (C)</p> Signup and view all the answers

What is the purpose of checking the tridicator gauge during the warm-up period?

<p>To confirm the heating system is full (D)</p> Signup and view all the answers

What should be done when the boiler shuts down?

<p>Check the water pressure on the tridicator gauge (D)</p> Signup and view all the answers

What is the purpose of the log book in the boiler operation?

<p>To document the startup process and any corrective actions taken (B)</p> Signup and view all the answers

What is the term used to describe the activity of adding a previously non-operating boiler to a system that is already in operation?

<p>Cutting in (B)</p> Signup and view all the answers

What should be done when preparing a hot water boiler for cutting in?

<p>Fill the boiler and raise the pressure to at least the minimum required static pressure (B)</p> Signup and view all the answers

What is the importance of maintaining an ample air cushion in the expansion tank during the warm-up period?

<p>To accommodate the expanded water produced during warm-up (D)</p> Signup and view all the answers

When should the boiler stop valve be opened during the independent warm-up procedure?

<p>When the boiler reaches its operating pressure (B)</p> Signup and view all the answers

What is the purpose of opening the boiler drum vent during the warm-up procedure?

<p>To release corrosive dissolved gases from the boiler water (C)</p> Signup and view all the answers

What should be done to the main steam shutoff valve during the simultaneous warm-up procedure?

<p>It should be opened (B)</p> Signup and view all the answers

What is the purpose of the boiler control switch during the warm-up procedure?

<p>To turn the boiler on and off (D)</p> Signup and view all the answers

What should be done to the boiler firing rate during the initial warm-up period?

<p>It should be maintained at low fire (A)</p> Signup and view all the answers

What should be done to the low point drains during the warm-up procedure?

<p>They should be pinched back if blowing excessive steam (C)</p> Signup and view all the answers

When should the superheater vent be opened during the warm-up procedure?

<p>When the boiler reaches its operating pressure (B)</p> Signup and view all the answers

What is the purpose of the trap bypasses during the warm-up procedure?

<p>To release condensate as it forms (A)</p> Signup and view all the answers

What should be done to the boiler during the warm-up procedure to prevent thermal shock and uneven expansion?

<p>It should be operated at low fire (B)</p> Signup and view all the answers

What should be done to the steam traps during the warm-up procedure?

<p>They should be bypassed (D)</p> Signup and view all the answers

During boiler startup, what is the primary reason for operators to shut down the boiler immediately if abnormal conditions occur?

<p>To identify and correct the cause of the trouble (B)</p> Signup and view all the answers

What is a common condition encountered during the warm-up period of a cold oil-fired boiler?

<p>Slight smoking (D)</p> Signup and view all the answers

Why is it essential for operators to closely monitor the boiler warm-up rates?

<p>To prevent thermal shock (A)</p> Signup and view all the answers

What should operators do before restarting a boiler after an abnormal condition has occurred during startup?

<p>Identify and correct the cause of the trouble (A)</p> Signup and view all the answers

What is the consequence of not paying attention to boiler warm-up rates during startup?

<p>Leaks and premature boiler failure (C)</p> Signup and view all the answers

What is the purpose of the ASME VI Recommended Rules for the Care and Operation of Heating Boilers in relation to boiler startup?

<p>To ensure the safety and long life of boilers during startup (B)</p> Signup and view all the answers

What is the primary reason for condensation in firetube boilers during startup?

<p>Large water content in the boiler (C)</p> Signup and view all the answers

What is the consequence of uneven expansion in a cold firetube boiler?

<p>All of the above (D)</p> Signup and view all the answers

Why does the furnace tube temperature rise faster than the firetube temperature in a steam boiler during startup?

<p>Because the heat is not readily carried off by the water (A)</p> Signup and view all the answers

What is the effect of scale buildup on the furnace and firetubes during startup?

<p>It interferes with heat transfer and increases metal temperatures (B)</p> Signup and view all the answers

What is the recommended action if smoking persists after the boiler is warmed up?

<p>Take the burner out of service and clean the nozzle (B)</p> Signup and view all the answers

What is the consequence of rapid heating of a cold firetube boiler?

<p>Thermal shock and refractory damage (B)</p> Signup and view all the answers

Why is it important to avoid high firing rates during the startup of a cold firetube boiler?

<p>To prevent thermal shock and refractory damage (C)</p> Signup and view all the answers

What is the purpose of ensuring the atomizing air or atomizing steam is at the correct pressure during startup?

<p>To prevent smoking and ensure complete combustion (D)</p> Signup and view all the answers

What is the result of thermal shock in a boiler?

<p>Irregular expansion and contraction, causing internal stress (C)</p> Signup and view all the answers

Why is it important to contact a qualified technician to adjust the air-fuel ratio if smoking persists after the boiler is warmed up?

<p>To ensure complete combustion and prevent smoking (A)</p> Signup and view all the answers

What is the primary purpose of reviewing the manufacturer's recommendations for burner and boiler startup?

<p>To ensure the boiler is started in the safest manner possible (A)</p> Signup and view all the answers

What is the purpose of the 5-minute purge period in a gas-fired atmospheric burner?

<p>To ensure the combustion chamber is free of any combustible gases (B)</p> Signup and view all the answers

What is the recommended course of action if the pilot flame is not established during the startup process?

<p>Check the pilot ignition system for faults (D)</p> Signup and view all the answers

What is the primary cause of the formation of tiny cracks in the metal of boiler tubes and tubesheets during startup?

<p>Thermal shock (B)</p> Signup and view all the answers

What is the purpose of the ASME VI Recommended Rules for the Care and Operation of Heating Boilers?

<p>To provide guidelines for the operation and maintenance of boilers (A)</p> Signup and view all the answers

What is the recommended rate of boiler water temperature increase to prevent thermal shock and allow for gradual thermal expansion?

<p>55°C per hour (A)</p> Signup and view all the answers

What is the likely consequence of introducing cold water into a hot boiler?

<p>Thermal shock (A)</p> Signup and view all the answers

What is the recommended approach to starting a cold hot water boiler?

<p>Start the boiler at a low firing rate and gradually increase it (D)</p> Signup and view all the answers

Why is it important to monitor the boiler during the warm-up and pressurizing period?

<p>To prevent thermal shock and uneven expansion (D)</p> Signup and view all the answers

What is the purpose of the boiler control switch during the startup process?

<p>To control the ignition sequence of the boiler (B)</p> Signup and view all the answers

What is the purpose of the air damper in a power burner system?

<p>To control the flow of air to the boiler (D)</p> Signup and view all the answers

What is the purpose of warming up a boiler slowly?

<p>To prevent thermal shock and uneven expansion (A)</p> Signup and view all the answers

What is the effect of scale buildup on the furnace and firetubes?

<p>It reduces the boiler's efficiency (A)</p> Signup and view all the answers

What is the recommended time to switch a boiler from low-fire to high-fire or automatic?

<p>After the boiler has reached its normal operating pressure (C)</p> Signup and view all the answers

What is the recommended approach to warm up the steam lines and headers in a single boiler steam plant?

<p>Warm up the boiler first, then the steam lines and headers (B)</p> Signup and view all the answers

What is the purpose of checking the furnace draft pressures during boiler startup?

<p>To ensure the combustion gases are passing normally through the furnace and flue gas passages (C)</p> Signup and view all the answers

What is the consequence of rapid temperature changes in a cold boiler during startup?

<p>Formation of tiny cracks in the metal (C)</p> Signup and view all the answers

What is the purpose of the log book in the boiler operation?

<p>To record any abnormalities or issues encountered during the operation of the boiler (D)</p> Signup and view all the answers

What is the purpose of bypassing part of the flow of cool return water around a warm boiler in a hot water heating system?

<p>To prevent thermal shock and uneven expansion (D)</p> Signup and view all the answers

What is the recommended firing rate control during the warm-up period?

<p>Low firing rate (B)</p> Signup and view all the answers

What is the primary reason for performing the operating and safety limit checks while the boiler is warming up?

<p>To identify any potential safety hazards and take corrective action (C)</p> Signup and view all the answers

What is the consequence of not warming up a boiler on low fire?

<p>Uneven expansion and metal stress (B)</p> Signup and view all the answers

What is the purpose of checking the water pressure on the tridicator gauge during the warm-up period?

<p>To confirm the heating system is full and under pressure (C)</p> Signup and view all the answers

Why is it necessary to close the valve in the connecting line between the boiler and the common expansion tank during the warm-up period?

<p>To allow the pressure to equalize between the boiler and the expansion tank (C)</p> Signup and view all the answers

What is the recommended approach to warming up the boiler when preparing it for cutting in?

<p>Follow the same procedures as for a cold startup (D)</p> Signup and view all the answers

What is the consequence of not checking the boiler frequently for leaks during the warm-up period?

<p>Increased risk of boiler damage or failure (B)</p> Signup and view all the answers

What is the purpose of the try lever and pop tests on the safety relief valve?

<p>To confirm the safety relief valve is functioning properly (B)</p> Signup and view all the answers

What is the recommended firing rate control when the boiler is warming up?

<p>Low fire to prevent thermal shock and uneven expansion (C)</p> Signup and view all the answers

What is the purpose of ensuring the boiler stop valves are closed during the warm-up period?

<p>To prevent thermal shock and uneven expansion (B)</p> Signup and view all the answers

What is the consequence of not maintaining an ample air cushion in the expansion tank during the warm-up period?

<p>Insufficient space to accommodate expanded water (C)</p> Signup and view all the answers

What is the primary reason for ensuring the boiler control switch is in the 'off' position before starting the warm-up procedure?

<p>To allow the release of corrosive dissolved gases from the boiler water (B)</p> Signup and view all the answers

What should be done to the main steam shutoff valve after the boiler reaches its operating pressure?

<p>It should be fully opened (A)</p> Signup and view all the answers

Why is it important to check the low point system drains during the warm-up procedure?

<p>To release condensate as it forms (C)</p> Signup and view all the answers

What should be done to the boiler firing rate during the initial warm-up period?

<p>It should be placed on low fire (B)</p> Signup and view all the answers

What should be done to the trap bypasses during the warm-up procedure?

<p>They should be opened (B)</p> Signup and view all the answers

What should be done to the superheater vent during the initial warm-up period?

<p>It should be opened (C)</p> Signup and view all the answers

Why is it important to ensure the boiler is steaming before increasing the firing rate?

<p>To ensure good water circulation (C)</p> Signup and view all the answers

What should be done to the steam traps during the warm-up procedure?

<p>They should be bypassed (D)</p> Signup and view all the answers

What should be done to the boiler drum vent valve after the boiler reaches its operating pressure?

<p>It should be fully closed (D)</p> Signup and view all the answers

Why is it important to maintain a low fire during the initial warm-up period?

<p>To prevent thermal shock (C)</p> Signup and view all the answers

What is the primary consideration when warming up a steam boiler and its steam piping system simultaneously?

<p>To prevent water hammer and its associated damage (A)</p> Signup and view all the answers

Why is it essential to warm up the steam header and main in a single boiler steam heating system?

<p>To prevent water hammer and its associated damage (B)</p> Signup and view all the answers

What is the recommended approach to starting a cold boiler in a single boiler steam heating system?

<p>To warm up the boiler and its steam piping system simultaneously (D)</p> Signup and view all the answers

What is the purpose of the low point drains, steam traps, and steam trap bypass lines during the warm-up period?

<p>To remove condensate from the steam piping system (B)</p> Signup and view all the answers

What is the advantage of warming up a steam boiler and its steam piping system simultaneously?

<p>It prevents water hammer and its associated damage (A)</p> Signup and view all the answers

Why is it important to warm up the steam piping system in a single boiler steam heating system?

<p>To prevent water hammer and its associated damage (C)</p> Signup and view all the answers

What is the recommended valve configuration when warming up a steam header or main in a single boiler steam heating system?

<p>The boiler stop, header stop, and drain valves should be open (A)</p> Signup and view all the answers

What is the purpose of the simultaneous warm-up procedure in a single boiler steam heating system?

<p>To prevent water hammer and its associated damage (C)</p> Signup and view all the answers

What is the result of warming up a steam boiler and its steam piping system simultaneously?

<p>The steam piping system is warm and dry before the boiler is placed in service (C)</p> Signup and view all the answers

What is the benefit of warming up the boiler and its steam piping system simultaneously in a single boiler steam heating system?

<p>It prevents water hammer and its associated damage (B)</p> Signup and view all the answers

What is the purpose of having multiple boilers in a larger steam system?

<p>To provide additional capacity on standby when needed (C)</p> Signup and view all the answers

What is the purpose of steam headers in multiple boiler systems?

<p>To conduct steam from the boilers to other equipment in the plant (B)</p> Signup and view all the answers

What is the consequence of not properly warming up and pressurizing steam headers and pipes?

<p>Severe water hammer and potential piping damage (D)</p> Signup and view all the answers

Why are multiple headers used in larger and more complex high-pressure steam plants?

<p>To separate different pressure ranges and their corresponding equipment (D)</p> Signup and view all the answers

What is the purpose of letting down steam from one header to another in a multiple header system?

<p>To transfer steam from one header to another with a lower pressure (A)</p> Signup and view all the answers

What is a key consideration when warming up steam headers and pipes in a multiple boiler system?

<p>Removing condensate as it forms (B)</p> Signup and view all the answers

Who should be in control during the manual operation of cutting in additional boilers?

<p>A competent Power Engineer (D)</p> Signup and view all the answers

What is the primary purpose of opening the drain valve between the stop valve at the boiler outlet and the steam main?

<p>To discharge condensate as the steam lines warm up (B)</p> Signup and view all the answers

In a multiple boiler plant, what is the procedure when all boilers have been shut down and the boiler being started up is the first to go on line?

<p>Treat it exactly like the warm-up procedure for a single steam boiler plant (C)</p> Signup and view all the answers

What is the purpose of the double block and bleed arrangement in a multiple power boiler plant?

<p>To protect workers inside boiler drums when the connected header is energized (A)</p> Signup and view all the answers

When placing a steam heating boiler on line with other heating boilers that are already in service, what should be done first?

<p>Start the boiler using the procedure in Objective 3 (C)</p> Signup and view all the answers

What is the consequence of cutting in a steam boiler to a cold header?

<p>Water hammer may occur (B)</p> Signup and view all the answers

What is the purpose of warming up the steam lines and headers in a multiple boiler plant?

<p>To prevent water hammer in the steam lines (A)</p> Signup and view all the answers

When warming up a steam boiler and its steam piping system simultaneously, what is the primary consideration?

<p>Preventing water hammer in the steam lines (B)</p> Signup and view all the answers

What is the purpose of the non-return valve in a steam heating system?

<p>To prevent condensate from accumulating above the non-return valve (C)</p> Signup and view all the answers

When warming up a steam heating boiler, what should be done with the boiler supply stop valve and the return stop valve?

<p>Close the boiler supply stop valve and the return stop valve (A)</p> Signup and view all the answers

What is the primary purpose of restricting the opening of the non-return valve during the cut-in procedure?

<p>To prevent flow surges and pressure upsets (D)</p> Signup and view all the answers

In a semi-automatic burner ignition system, what is the purpose of the pre-purge step?

<p>To remove any combustible gases from the boiler (B)</p> Signup and view all the answers

What is the difference between a fully automatic and semi-automatic burner ignition system?

<p>The level of operator interaction required (A)</p> Signup and view all the answers

When cutting in a boiler without a non-return valve, what should be done when the boiler pressure is approximately equal to the header pressure?

<p>Slowly open the boiler stop valve (C)</p> Signup and view all the answers

What is the purpose of the post-purge step in a semi-automatic burner ignition system?

<p>To remove any combustible gases from the boiler after ignition (C)</p> Signup and view all the answers

When should the boiler non-return valve be fully opened?

<p>When the boiler is supplying steam (B)</p> Signup and view all the answers

What is the purpose of the pilot ignition step in a semi-automatic burner ignition system?

<p>To establish a stable flame for the main burner (C)</p> Signup and view all the answers

In a semi-automatic burner ignition system, what is the purpose of the main burner ignition step?

<p>To light the main burner after the pilot has been established (C)</p> Signup and view all the answers

Why is it important to have trained operators involved in the ignition sequence of a semi-automatic burner ignition system?

<p>To manually control the ignition sequence (D)</p> Signup and view all the answers

What is the purpose of the header stop valve bypass in a boiler cut-in procedure?

<p>To equalize the pressure between the boiler and header (B)</p> Signup and view all the answers

When warming up a steam line to the header using the steam from the boiler, what valve should be opened about 25%?

<p>Non-return valve (A)</p> Signup and view all the answers

Why are bypass valves used in the warming up process?

<p>To prevent wire drawing (C)</p> Signup and view all the answers

When should the drains be closed during the warming up process?

<p>When the boiler is fully up to pressure and temperature (D)</p> Signup and view all the answers

What is the purpose of slowly opening the header block valve bypass valve during the warming up process?

<p>To warm up the steam line to the boiler (A)</p> Signup and view all the answers

When can the boiler be cut-in to the pressurized steam header?

<p>When the boiler is fully up to pressure and temperature (B)</p> Signup and view all the answers

What is the purpose of keeping the boiler header block valve closed during the warming up process?

<p>To prevent steam from entering the boiler (A)</p> Signup and view all the answers

Why is it important to permit the drains to blow until the header and interconnecting piping are fully up to pressure and temperature?

<p>To remove condensate from the steam lines (C)</p> Signup and view all the answers

What is the purpose of comparing the pressure on the main steam header to the pressure of the steam line to the boiler?

<p>To determine if the boiler is fully up to pressure and temperature (D)</p> Signup and view all the answers

When should the main header steam block valve be slowly opened during the warming up process?

<p>When the pressures in the main steam header and the steam line to the boiler are equal (A)</p> Signup and view all the answers

What is the purpose of closing the header stop valve drain during the warming up process?

<p>To ensure any condensate accumulating above the non-return valve is removed (B)</p> Signup and view all the answers

What is the function of the proof of closure switch in the SSOV valve?

<p>To prevent the ignition sequence from beginning if the valve fails to close (D)</p> Signup and view all the answers

What is the purpose of the safety vent valve or 'bleed' solenoid in the fuel train?

<p>To prevent gas from entering the furnace when the boiler burner is off (A)</p> Signup and view all the answers

What is the function of the local burner control panel?

<p>To start and stop the forced draft fan, and monitor the boiler status (B)</p> Signup and view all the answers

What is required to be satisfied before the ignition sequence can begin?

<p>All the boiler permissives, including water level, boiler pressure, and fuel pressure (C)</p> Signup and view all the answers

What is the purpose of the main test firing valve proof of closure pre-ignition interlock switch?

<p>To prevent the boiler from recycling or pre-purging (D)</p> Signup and view all the answers

What happens when the burner is operating?

<p>Valves L and N are both open, and vent M is closed (C)</p> Signup and view all the answers

What is the purpose of the boiler master pressure set point?

<p>To send control signals to the airflow and fuel flow controllers (B)</p> Signup and view all the answers

What is required to start the burner?

<p>Starting the forced draft fan, and pressing the PURGE START button after all permissives are satisfied (C)</p> Signup and view all the answers

What is the purpose of the semi-automatic magnetic latching SSOV?

<p>To manually open the main gas line, and automatically close it (C)</p> Signup and view all the answers

What is the purpose of the local burner control panel status lights?

<p>To show the status of the boiler, including when the purge is permissive, complete, and when the burner is ready to start (C)</p> Signup and view all the answers

What is the purpose of the pre-purge period in the boiler startup sequence?

<p>To exchange at least four furnace volumes of air (C)</p> Signup and view all the answers

What should happen when the forced draft fan returns to its minimum airflow setting?

<p>The BURNER READY light will come on (A)</p> Signup and view all the answers

What should the operating pressure of a hot water boiler be in relation to the safety relief valve setting?

<p>25% or 69 kPa (10 psi) less than the safety relief valve setting (D)</p> Signup and view all the answers

What is the recommended maximum operating temperature for hot water boiler water?

<p>120°C (A)</p> Signup and view all the answers

What is a recommended operating pressure for steam heating boilers?

<p>35 kPa (5 psi) (D)</p> Signup and view all the answers

What is the purpose of the PILOT ON light?

<p>To indicate that the pilot flame is stable (D)</p> Signup and view all the answers

What should the movable hand on the tridicator gauge read in relation to the stationary hand?

<p>At least 1.2m (11.8 kPa) greater than the stationary hand (C)</p> Signup and view all the answers

What should happen when SSOV 'N' is of the magnetic latching valve style?

<p>It must be reset by rotating the operating lever to the CLOSED position and then back to the OPEN position (D)</p> Signup and view all the answers

Why should the boiler pressure set point not exceed 70 kPa (10 psi)?

<p>To prevent weeping and protect the safety valve (B)</p> Signup and view all the answers

What should the operator do with the main burner test firing valve during the ignition sequence?

<p>Open it gradually to allow the burner to light gently (D)</p> Signup and view all the answers

What is the purpose of the high steam pressure cut-off in power boilers?

<p>To prevent the boiler pressure from exceeding the maximum allowable working pressure (B)</p> Signup and view all the answers

What may occur if the expansion tank bladder has failed or the tank is full of water?

<p>The safety valve will open (C)</p> Signup and view all the answers

What should be checked during the post startup inspection of the boiler?

<p>Routine instrument checks, heating system checks, and auxiliary system checks (B)</p> Signup and view all the answers

What should be monitored during the warm-up period of a steam boiler?

<p>All of the above (D)</p> Signup and view all the answers

What is the purpose of monitoring the stack temperature?

<p>To determine when waterside or fireside surfaces require cleaning (B)</p> Signup and view all the answers

What should the boiler operator check periodically to prevent overheating?

<p>The water level in the boiler (D)</p> Signup and view all the answers

What should the boiler flame look like during normal operation?

<p>Blue with orange tips (for natural gas) or bright yellow with orange tips (for light fuel oil) (D)</p> Signup and view all the answers

What may indicate heat transfer surfaces are becoming dirty in a steam boiler?

<p>Rising stack temperature at a given firing rate (C)</p> Signup and view all the answers

What is the purpose of periodically walking down the fuel train line of a steam boiler?

<p>To confirm there are no fuel leaks (A)</p> Signup and view all the answers

What should be checked during the fuel train inspection?

<p>Fuel leaks, pressure gauges, and downstream of the pressure regulators (A)</p> Signup and view all the answers

What should the boiler operator check to ensure the heating needs of the system are being met?

<p>The water temperature (C)</p> Signup and view all the answers

What should the operator do if the boiler undergoes safety shutdown and lockout during the ignition sequence?

<p>Reset the burner and restart the ignition sequence from the beginning (B)</p> Signup and view all the answers

What is the purpose of the aqua-stat in hot water heating systems?

<p>To cut off the burners once the temperature set point is reached (D)</p> Signup and view all the answers

What should the boiler operator check for during the post-startup inspection of a steam boiler?

<p>The water level in the boiler (D)</p> Signup and view all the answers

Why is it important to check the circulating pump operation during the post startup inspection?

<p>To ensure the pump is running quietly and without vibration (D)</p> Signup and view all the answers

What is a typical characteristic of a natural gas flame?

<p>It is blue with orange at the tip (D)</p> Signup and view all the answers

What is the primary purpose of having multiple boilers in a steam system?

<p>To provide additional capacity on standby (A)</p> Signup and view all the answers

What is the consequence of not properly warming up steam headers and piping?

<p>Severe water hammer and potential loss of life (D)</p> Signup and view all the answers

What is the purpose of 'letting down' steam from one header to another in a multiple header system?

<p>To connect the headers in sequence and provide steam to different equipment (A)</p> Signup and view all the answers

What is the characteristic of steam headers in larger and more complex high-pressure steam plants?

<p>They are identified by the pressures at which they operate (B)</p> Signup and view all the answers

What is the benefit of having multiple boilers in a steam system during startup?

<p>It allows the boiler being brought online to fire from cold (A)</p> Signup and view all the answers

What is the complexity of header warm-up procedures in a multiple boiler or multiple header plant?

<p>Very complex (A)</p> Signup and view all the answers

When warming up a steam line to the header using steam from the boiler, what should be done to the boiler non-return valve?

<p>Open it about 25% (D)</p> Signup and view all the answers

What is the purpose of the bypass valves on the header block valves in a multiple boiler system?

<p>To permit finer adjustment of the warm-up rate for the steam piping (D)</p> Signup and view all the answers

When cutting in a boiler to a pressurized steam header, what should be done to the drains?

<p>Permit them to blow until the header and interconnecting piping are fully up to pressure and temperature (A)</p> Signup and view all the answers

What is the primary consideration when warming up steam headers and pipes in a multiple boiler system?

<p>Preventing thermal shock to the pipes and headers (D)</p> Signup and view all the answers

When using header steam to warm up the steam line to a boiler, what should be done to the header block valve bypass valve?

<p>Open it slowly (B)</p> Signup and view all the answers

What should be done to the boiler non-return valve drain when warming up the steam line to the header using steam from the boiler?

<p>Open it fully (A)</p> Signup and view all the answers

When cutting in a boiler to a pressurized steam header, what should be done to the boiler firing rate?

<p>Operate in manual low-fire mode (B)</p> Signup and view all the answers

What is the purpose of the drains located at the non-return valves and at the header block valves in a multiple boiler system?

<p>To permit condensate to discharge from the system (D)</p> Signup and view all the answers

When warming up a steam line to the header using steam from the header, what should be done to the header block valve?

<p>Open it slowly (A)</p> Signup and view all the answers

What is the primary consideration when connecting a new boiler to a pressurized steam header?

<p>Preventing thermal shock to the pipes and headers (B)</p> Signup and view all the answers

What is the primary purpose of opening the drain valve between the stop valve at the boiler outlet and the steam main when placing a steam heating boiler on line with other heating boilers that are already in service?

<p>To drain condensate that accumulates above the non-return valve (D)</p> Signup and view all the answers

When warming up a steam boiler and its steam piping system simultaneously in a single boiler steam heating system, what is the primary consideration?

<p>Preventing uneven expansion in the boiler and steam piping (D)</p> Signup and view all the answers

What is the purpose of the double block and bleed arrangement in a multiple power boiler plant?

<p>To protect workers inside boiler drums when the connected header is energized (C)</p> Signup and view all the answers

When should the header stop valve for Boiler A be slightly opened during the warm-up procedure in a multiple boiler plant?

<p>When the boiler pressure is approximately the same as the pressure in the steam main (A)</p> Signup and view all the answers

What is the consequence of not opening the drain valves at all system low points during the warm-up procedure in a multiple boiler plant?

<p>Water hammer in the steam lines (A)</p> Signup and view all the answers

Who should be in control during the manual operation of cutting in additional boilers?

<p>A competent Power Engineer (B)</p> Signup and view all the answers

When cutting in a boiler using Method One, what is the primary purpose of initially restricting the opening of the non-return valve?

<p>To avoid flow surges and pressure upsets caused by sticking valves (D)</p> Signup and view all the answers

What is the purpose of the drain valve on the Boiler A non-return valve during the warm-up procedure in a multiple boiler plant?

<p>To drain condensate that accumulates above the non-return valve (A)</p> Signup and view all the answers

In a semi-automatic burner ignition system, what is the primary purpose of the supervised main test firing valve?

<p>To manually control the ignition sequence (B)</p> Signup and view all the answers

When cutting in a boiler without a non-return valve, what is the primary purpose of equalizing the pressure between the boiler and header stop valves?

<p>To ensure the header pressure equals the boiler steam line pressure (A)</p> Signup and view all the answers

When should the boiler being started up be the first to go on line in a multiple boiler plant?

<p>When all the boilers have been shut down (D)</p> Signup and view all the answers

In a semi-automatic burner ignition system, what is the purpose of the pre-purge step?

<p>To purge the fuel line of air (C)</p> Signup and view all the answers

What is the benefit of warming up the boiler and its steam piping system simultaneously in a single boiler steam heating system?

<p>It prevents thermal shock in the boiler and steam piping (C)</p> Signup and view all the answers

When using Method Two to cut in a boiler, what is the primary purpose of shutting the Boiler 2 non-return drain valve?

<p>To stop discharging condensate (B)</p> Signup and view all the answers

What is the primary purpose of the header stop valve in a single power boiler plant?

<p>To control the flow of steam from the boiler to the steam main (B)</p> Signup and view all the answers

What is the primary purpose of the header stop valve bypass in Method Two?

<p>To equalize the pressure between the boiler and header (A)</p> Signup and view all the answers

In a semi-automatic burner ignition system, what is the primary purpose of the main test firing valve?

<p>To manually control the ignition sequence (A)</p> Signup and view all the answers

When cutting in a boiler without a non-return valve, what is the primary purpose of slowly opening the boiler steam stop valve?

<p>To avoid flow surges and pressure upsets (B)</p> Signup and view all the answers

In a semi-automatic burner ignition system, what is the primary purpose of the post-purge step?

<p>To remove any remaining air or fuel from the system (A)</p> Signup and view all the answers

When using Method One to cut in a boiler, what is the primary purpose of backing off on the stem of the non-return valve?

<p>To automatically open the non-return valve (C)</p> Signup and view all the answers

What is the purpose of the safety vent valve or 'bleed' solenoid in Figure 5?

<p>To ensure no gas enters the furnace when the boiler burner is off (B)</p> Signup and view all the answers

What is the function of the proof of closure switches on the main burner SSOVs?

<p>To prevent the ignition sequence from beginning if the valve fails to close (D)</p> Signup and view all the answers

What is required to be in the 'on' position before the ignition sequence can begin?

<p>The boiler 'run' switch (D)</p> Signup and view all the answers

What is the consequence if the valve fails to close completely due to mechanical failure or debris on the valve seats?

<p>The proof of closure switch will not close (A)</p> Signup and view all the answers

What is the purpose of the main test firing valve (Q) in Figure 5?

<p>To prevent the ignition sequence from beginning unless the main test firing valve is in the fully closed position (D)</p> Signup and view all the answers

What is the purpose of the local burner control panel status lights?

<p>To indicate when the purge is permissive and complete (A)</p> Signup and view all the answers

What is the sequence of events to start the burner?

<p>Press the FD Fan START button, make sure the fan starts, and then press the PURGE START button (A)</p> Signup and view all the answers

What is the purpose of the boiler master pressure set point in larger boilers?

<p>To send control signals to the airflow controller and the fuel flow controller (B)</p> Signup and view all the answers

What is the consequence if the boiler permissives are not satisfied before the ignition sequence can begin?

<p>The ignition sequence will not begin (C)</p> Signup and view all the answers

What is the purpose of valves L and N in Figure 5?

<p>To automatically open and close the main gas line (B)</p> Signup and view all the answers

What is the purpose of the pre-purge period in the boiler startup sequence?

<p>To exchange at least four furnace volumes of air to remove any combustible gases (A)</p> Signup and view all the answers

What happens when the purge is complete in the boiler startup sequence?

<p>The PURGE COMPLETE light comes on (C)</p> Signup and view all the answers

What is the purpose of the SSOV 'N' valve in the boiler ignition sequence?

<p>To ensure a stable pilot flame is established (B)</p> Signup and view all the answers

What should the operator do if the burner undergoes safety shutdown and lockout during the ignition sequence?

<p>Restart the ignition sequence from the beginning (A)</p> Signup and view all the answers

What is the recommended frequency for checking the circulating pumps in a hot water boiler system?

<p>On a regular basis (A)</p> Signup and view all the answers

What is the characteristic of a typical natural gas flame in a boiler?

<p>Blue with orange tips (B)</p> Signup and view all the answers

What is the purpose of checking the fuel train in a hot water boiler system?

<p>To confirm there are no fuel leaks (C)</p> Signup and view all the answers

What is the recommended approach to opening the supervised main test firing valve during the ignition sequence?

<p>Open it gradually to allow the burner to light gently (B)</p> Signup and view all the answers

What should the operator do during the post-startup inspection of the boiler?

<p>Perform routine instrument checks, heating system checks, and auxiliary system checks (C)</p> Signup and view all the answers

What is the consequence of not opening the supervised main test firing valve at the correct step in the ignition sequence?

<p>The burner will undergo safety shutdown and lockout (D)</p> Signup and view all the answers

What should be the normal steam heating boiler operating pressure relative to the safety valve setting?

<p>35 kPa (5 psi) less than the safety valve setting (A)</p> Signup and view all the answers

What is the purpose of the pressure differential between the boiler operating pressure and the safety valve setting in a steam heating boiler?

<p>To ensure the safety valve will seat tightly after popping (C)</p> Signup and view all the answers

What should be done during the periodic walk down of the fuel train line?

<p>Check for fuel leaks and confirm fuel flow is sufficient to meet the load demand (A)</p> Signup and view all the answers

In a power boiler, what is the purpose of the high steam pressure cut-off?

<p>To prevent the boiler pressure from exceeding the boiler's maximum allowable working pressure (B)</p> Signup and view all the answers

What may indicate that heat transfer surfaces are becoming dirty in a steam boiler?

<p>Rising stack temperature at a given firing rate (A)</p> Signup and view all the answers

What is the recommended recording during the observation of a boiler flame?

<p>Both the burner pressure and firing rate (A)</p> Signup and view all the answers

What is the recommended operating pressure for hot water heating boilers relative to the safety relief valve setting?

<p>25% or 69 kPa (10 psi) less (D)</p> Signup and view all the answers

What is the minimum recommended reading of the movable hand on the tridicator gauge relative to the stationary hand?

<p>1.2m (11.8 kPa) greater (C)</p> Signup and view all the answers

What is the maximum recommended temperature for hot water heating systems?

<p>120°C (C)</p> Signup and view all the answers

What is the recommended action to take when the expansion tank bladder has failed or is full of water?

<p>Replace the expansion tank (B)</p> Signup and view all the answers

What is the primary importance of maintaining the water level in a steam boiler?

<p>To prevent overheating (C)</p> Signup and view all the answers

What is the recommended frequency for alternating the boiler feed pumps?

<p>Once a month (B)</p> Signup and view all the answers

What is the characteristic of a light fuel oil flame?

<p>Bright yellow with orange tips (C)</p> Signup and view all the answers

What is the recommended action to take when the stack temperature is rising at a given firing rate?

<p>Clean the heat transfer surfaces (A)</p> Signup and view all the answers

What is the purpose of monitoring the water temperature in hot water heating systems?

<p>To ensure the heating needs of the system are being met (A)</p> Signup and view all the answers

What is the primary importance of checking the fuel oil pump suction and discharge pressures?

<p>To ensure fuel flow is sufficient to meet the load demand (A)</p> Signup and view all the answers

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