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Questions and Answers
What is the axle load of the CASNUB 22NLC bogie?
What is the axle load of the CASNUB 22NLC bogie?
Which bogie type has a wheel diameter of 906 mm when condemned?
Which bogie type has a wheel diameter of 906 mm when condemned?
What is the gauge of the bogies described?
What is the gauge of the bogies described?
Which CASNUB bogie model can be upgraded to a load capacity of CC+8t+2t?
Which CASNUB bogie model can be upgraded to a load capacity of CC+8t+2t?
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How does the bolster in the bogie design provide damping?
How does the bolster in the bogie design provide damping?
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What is the wheel base measurement for the bogies mentioned?
What is the wheel base measurement for the bogies mentioned?
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What characterizes the construction of a bogie, according to the description?
What characterizes the construction of a bogie, according to the description?
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What is the maximum preheating temperature required before welding for surface reclamation?
What is the maximum preheating temperature required before welding for surface reclamation?
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What is the primary purpose of the elastomeric pads in CASNUB bogies?
What is the primary purpose of the elastomeric pads in CASNUB bogies?
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How thick of a shim indicates that repairs are necessary in a CASNUB bogie?
How thick of a shim indicates that repairs are necessary in a CASNUB bogie?
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Which component is NOT part of the brake gear assembly in CASNUB bogies?
Which component is NOT part of the brake gear assembly in CASNUB bogies?
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What is the maximum allowable permanent set of the elastomeric pad indicated by the respective drawing?
What is the maximum allowable permanent set of the elastomeric pad indicated by the respective drawing?
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What material is specified for the washer in the brake gear according to IS standards?
What material is specified for the washer in the brake gear according to IS standards?
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What action should be taken if a crack longer than 50 mm occurs on the rubber surface of the pad?
What action should be taken if a crack longer than 50 mm occurs on the rubber surface of the pad?
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What is the hardness range specified for the pins and bushes in the brake gear assembly?
What is the hardness range specified for the pins and bushes in the brake gear assembly?
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What should be done if signs of crushing of rubber are noticed on the elastomeric pads?
What should be done if signs of crushing of rubber are noticed on the elastomeric pads?
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What should be checked after 5 passes of screw movement?
What should be checked after 5 passes of screw movement?
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What is a potential consequence of using wire ropes instead of prescribed lifting tackle?
What is a potential consequence of using wire ropes instead of prescribed lifting tackle?
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Which condition indicates that the adapter should be replaced?
Which condition indicates that the adapter should be replaced?
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What should be ensured during welding of wagons or bogies fitted with CTRBs?
What should be ensured during welding of wagons or bogies fitted with CTRBs?
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What action should be taken if wheels are found overdue for overhauling?
What action should be taken if wheels are found overdue for overhauling?
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What should be checked after repairs to the bogie surfaces?
What should be checked after repairs to the bogie surfaces?
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Which action is part of the assembly process after repairs?
Which action is part of the assembly process after repairs?
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What must be ensured when positioning the job for welding?
What must be ensured when positioning the job for welding?
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During the disassembly process, which component must be removed first?
During the disassembly process, which component must be removed first?
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What needs to be done to the wearing surfaces during POH?
What needs to be done to the wearing surfaces during POH?
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What should be done if the holes of a bolster pocket wall start crossing?
What should be done if the holes of a bolster pocket wall start crossing?
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What is one method to remove excess material after surface repairs?
What is one method to remove excess material after surface repairs?
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What is indicated by the 'gauge' used in the repair process?
What is indicated by the 'gauge' used in the repair process?
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Which of the following steps is NOT part of the bogie disassembly process?
Which of the following steps is NOT part of the bogie disassembly process?
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What is the purpose of using manipulators when repairing the bogie?
What is the purpose of using manipulators when repairing the bogie?
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What must be checked for defects on mounted CTRBs?
What must be checked for defects on mounted CTRBs?
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What is the consequence of excessive mounted lateral play in CTRBs?
What is the consequence of excessive mounted lateral play in CTRBs?
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Why should welding be avoided after the assembly of a wagon?
Why should welding be avoided after the assembly of a wagon?
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What type of grounding is recommended for welding on wagons?
What type of grounding is recommended for welding on wagons?
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What ensures that the cup and cones of overhauled CTRBs are compatible?
What ensures that the cup and cones of overhauled CTRBs are compatible?
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What is the purpose of stamping the overhauling date on CTRBs?
What is the purpose of stamping the overhauling date on CTRBs?
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How should wheel sets be handled during maintenance?
How should wheel sets be handled during maintenance?
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What is one of the repercussions of failing to ground all earthling ports properly?
What is one of the repercussions of failing to ground all earthling ports properly?
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What should be tested on mounted CTRBs to prevent performance issues?
What should be tested on mounted CTRBs to prevent performance issues?
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What can lead to reduced fatigue life in roller bearings?
What can lead to reduced fatigue life in roller bearings?
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What is an indication that the thrust shoulder of an adapter is worn?
What is an indication that the thrust shoulder of an adapter is worn?
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What should be the first action if screw movement persists after 5 passes?
What should be the first action if screw movement persists after 5 passes?
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During welding of wagons or bogies fitted with CTRBs, what should be prioritized?
During welding of wagons or bogies fitted with CTRBs, what should be prioritized?
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What should be done if an adapter exhibits wear bands that extend to the end of the outer ring?
What should be done if an adapter exhibits wear bands that extend to the end of the outer ring?
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What is an appropriate method of earthing during the welding of wagons or bogies?
What is an appropriate method of earthing during the welding of wagons or bogies?
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What is the specified minimum service diameter of the wheel disc for a 25 T axle load in CASNUB 22 NLC bogies?
What is the specified minimum service diameter of the wheel disc for a 25 T axle load in CASNUB 22 NLC bogies?
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Which of the following wheel sizes is associated with the W/WL-4750 model?
Which of the following wheel sizes is associated with the W/WL-4750 model?
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During the drawing procedure, how far should the horizontal line be drawn from the top of the flange?
During the drawing procedure, how far should the horizontal line be drawn from the top of the flange?
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Which model features wheel sizes of 850 mm when condemned?
Which model features wheel sizes of 850 mm when condemned?
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What is the radius of the semi-circle to be drawn in the procedure?
What is the radius of the semi-circle to be drawn in the procedure?
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What is the maximum allowable wear limit for the inner gib of the bolster column gibs?
What is the maximum allowable wear limit for the inner gib of the bolster column gibs?
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What is the condemning free height of the metal bonded rubber pad in the constant contact side bearer?
What is the condemning free height of the metal bonded rubber pad in the constant contact side bearer?
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What is the maximum allowed wear on the bolster land surface before it reaches the wear limit?
What is the maximum allowed wear on the bolster land surface before it reaches the wear limit?
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Which dimension indicates the wear limit for the vertical side of the centre pivot?
Which dimension indicates the wear limit for the vertical side of the centre pivot?
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What is the new measurement for the bolster pocket at 35°/270 slope?
What is the new measurement for the bolster pocket at 35°/270 slope?
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What is the condemned free height for the PU side bearer with three rings?
What is the condemned free height for the PU side bearer with three rings?
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What is the wear limit for the outer gib in the bolster column gibs?
What is the wear limit for the outer gib in the bolster column gibs?
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What is the defined new dimension for the elastomeric pad in the CASNUB bogies?
What is the defined new dimension for the elastomeric pad in the CASNUB bogies?
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What is the maximum wear limit specified for the friction shoe wedge block's vertical surface from the centre line of the spigot?
What is the maximum wear limit specified for the friction shoe wedge block's vertical surface from the centre line of the spigot?
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What is the minimum required height for a new constant contact side bearer pad?
What is the minimum required height for a new constant contact side bearer pad?
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What is the maximum thickness of wear liners permitted in service for side frame columns?
What is the maximum thickness of wear liners permitted in service for side frame columns?
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What must be punched on the axle end during axle renewal?
What must be punched on the axle end during axle renewal?
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Which wheel sets are provided with narrow jaw adapters according to the specifications?
Which wheel sets are provided with narrow jaw adapters according to the specifications?
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What should be ensured before welding to the side frame during the assembly of friction plates?
What should be ensured before welding to the side frame during the assembly of friction plates?
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What is the type of bearing class used for wheel sets in CASNUB 22W bogies?
What is the type of bearing class used for wheel sets in CASNUB 22W bogies?
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During the reclamation process, axial defects larger than what size are not permitted according to the guidelines?
During the reclamation process, axial defects larger than what size are not permitted according to the guidelines?
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What should the orientation of the welding be when attaching the friction plate to the side frame?
What should the orientation of the welding be when attaching the friction plate to the side frame?
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What is the recommended maximum free height variation for springs to remain assembled in the same group?
What is the recommended maximum free height variation for springs to remain assembled in the same group?
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Which CASNUB bogie model has the highest recommended free height for the inner spring?
Which CASNUB bogie model has the highest recommended free height for the inner spring?
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Which type of spring is recommended for the CASNUB 22HS bogie?
Which type of spring is recommended for the CASNUB 22HS bogie?
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How does the free height of the inner spring in CASNUB 22HS(Mod-II) compare to that of CASNUB 22HS(Mod-I)?
How does the free height of the inner spring in CASNUB 22HS(Mod-II) compare to that of CASNUB 22HS(Mod-I)?
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Which CASNUB bogie model has the lowest recommended free height for the snubber spring?
Which CASNUB bogie model has the lowest recommended free height for the snubber spring?
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What aspect should be avoided when assembling springs in the bogie?
What aspect should be avoided when assembling springs in the bogie?
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Which of the following statements is accurate regarding the snubber springs of the CASNUB 22 W(M)?
Which of the following statements is accurate regarding the snubber springs of the CASNUB 22 W(M)?
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In the IRF-108HS, what is the recommended free height of the inner spring?
In the IRF-108HS, what is the recommended free height of the inner spring?
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What is the significance of the condemning height for springs in the bogie system?
What is the significance of the condemning height for springs in the bogie system?
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What is the maximum allowable lateral clearance between the side frame and the axle box/adopter for the 22NL bogie?
What is the maximum allowable lateral clearance between the side frame and the axle box/adopter for the 22NL bogie?
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Which of the following represents the worn limit for the Axle Box Crown seat (Cylindrical Roller Bearings)?
Which of the following represents the worn limit for the Axle Box Crown seat (Cylindrical Roller Bearings)?
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What is the new limit for the lateral clearance between the side frame and bolster for the 22W model?
What is the new limit for the lateral clearance between the side frame and bolster for the 22W model?
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Which of the following reflects the wear limit for the Axle Box sides (Cylindrical Roller Bearings)?
Which of the following reflects the wear limit for the Axle Box sides (Cylindrical Roller Bearings)?
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What is the longitudinal clearance between the side frame and axle box/adopter for the 22W(M) model?
What is the longitudinal clearance between the side frame and axle box/adopter for the 22W(M) model?
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What is the new limit for Axle Box side lugs (Cylindrical Roller Bearings)?
What is the new limit for Axle Box side lugs (Cylindrical Roller Bearings)?
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Which of the following measures indicates the maximum lateral clearance required between the side frame and bolster for the 22HS model?
Which of the following measures indicates the maximum lateral clearance required between the side frame and bolster for the 22HS model?
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What is the maximum allowable longitudinal clearance between the side frames and axle box/adopter for the 22NL model?
What is the maximum allowable longitudinal clearance between the side frames and axle box/adopter for the 22NL model?
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Which limit reflects the new crown lugs limit of the Axle Box (Cylindrical Roller Bearings)?
Which limit reflects the new crown lugs limit of the Axle Box (Cylindrical Roller Bearings)?
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Study Notes
Bogies and Suspension
- Bogies are fitted in box wagons and are designated CASNUB 22W
- Modifications to the CASNUB 22W bogie include 22W (M), 22NL, and 22NLB, with and without fish belly bolster
- High-speed versions (CASNUB 22 HS and CASNUB 22HS (Mod-I)) are designed for up to 100 km/h at 20.32t axle load
- Older CASNUB 22W bogies were retrofitted to newer models.
- Bogie details for 22W and retrofitted 22W versions are not included in this manual, but are found in the 2001 version of WMM
- Various axle loads and wagon types are listed
- Bogies are constructed from two cast steel frames and a floating bolster supported on side frames by spring nests
- Fabricated mild steel spring plank connects side frames.
- Bogies are fitted with Cartridge Tapered Roller Bearings (CTRB) (6"X11")
- Axle loads, wheel diameters, and distances between journal centers and side bearers vary depending on the bogie type.
- Various bogie types and corresponding axle loads are detailed
- Anti-rotation lugs and type of brake beam vary
- Suspension details include details of the types of springs used in various bogies
- Components in CASNUB bogies include wheel sets, axle box, side frames, bolster, wear liners, spring plank, bolts, rivets, and springs
- Wear limits for various bogie components are provided in tables.
- Wheel sets are with Cartridge Tapered Roller bearings (CTRB) (6” X 11”) and different types of adapters (narrow or wide jaw)
- Side frames are fitted with friction plates made of silico manganese steel
- Bolster pockets have manganese steel liners
- Spring plan is made of mild steel
- Load bearing springs and snubber springs have been fitted in the bogies.
- Detailed components are identified with drawings
- Dampening systems utilize manganese steel cast wedges supported on snubber springs
- Centre pivot arrangements for various bogie types are described with diagrams
- Side bearers and elastomeric pads are used in different bogie versions
- Brake beam assemblies are provided in bogies
- Different bogie types have specific brake beam designs and wear plate requirements.
- Nominal clearances and tolerances are included
- Wear limits for axle box, adapters, side frames, and other components are presented in a table
- Wheel defects are explained
- Procedures for disassembling and reassembling bogies are described step-by-step
- Procedures for axle and wheel repair and maintenance are described
- Recommended practices for operating, inspecting, and maintaining cartridge tapered roller bearings are explained, including cleaning, inspection, and assembly
- Procedures for tyre turning, checking wheel defects, and dealing with loose backing rings are given
- Spring arrangement and details for each wagon type are presented in tables.
- Various diagrams and figures illustrate features of bogies and their components
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Description
Test your knowledge on the different types of bogies and their specifications, including the CASNUB 22W and its modifications. This quiz covers construction details, axle loads, and bearing types used in modern wagons. Perfect for engineering students and professionals in rail transportation.