ASME Section IV Pressure Relief Valves and Devices

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Questions and Answers

What is the maximum pressure at which a safety valve for a steam boiler should discharge according to HG-400.1 (a)?

  • 30 psi
  • 25 psi
  • 20 psi
  • 10 psi (correct)

According to HG-400.1 (b), what is the minimum size of a safety valve for a steam boiler?

  • NPS 1 (DN 25) (correct)
  • NPS 1 ½ (DN 40)
  • NPS 2 (DN 50)
  • NPS 2 ½ (DN 65)

What is the maximum pressure above the allowable working pressure that the safety valve capacity for each steam boiler should prevent, according to HG-400.1 (e)?

  • 2 psi
  • 8 psi
  • 10 psi
  • 5 psi (correct)

According to HG-401.1 (h), what is the purpose of the body drain provided by the Manufacturer for all safety valves and safety relief valves?

<p>To prevent the collection of condensate around the valve and seat (A)</p>
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What type of safety valve is required for a steam boiler according to HG-400.1 (a)?

<p>Spring pop type (A)</p>
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According to HG-400.1 (b), what is the maximum size of a safety valve for a steam boiler?

<p>NPS 4 (DN 100) (A)</p>
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Where must safety valves and safety relief valves be located on a boiler, according to ASME BPVC IV, Part HG-700?

<p>In the highest practicable part of the boiler (D)</p>
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What kind of connection is required between the boiler and any safety valve or safety relief valve, according to ASME BPVC IV, Part HG-700?

<p>A connection with at least the same cross-sectional flow area of the valve inlet (D)</p>
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What is a key requirement for discharge pipes of safety valves, according to ASME BPVC IV, Part HG-700?

<p>To be arranged to avoid undue stress on the valve (A)</p>
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For low-pressure steam heating boilers, what is the maximum allowable operating pressure according to the text?

<p>100 kPa (C)</p>
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What is a distinguishing feature of low-pressure safety valves compared to high-pressure safety valves?

<p>They are shorter and wider (A)</p>
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What is a requirement for hot water heating or supply boilers with regard to safety relief valves according to ASME BPVC IV, Part HG-400.2?

<p>They must have pop action when tested by steam (D)</p>
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What does the text advise against doing in relation to safety relief valves during normal plant operation?

<p>Plugging their outlet (B)</p>
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What may cause frequent operation or water leakage from safety relief valves in hot water heating systems, according to the text?

<p>The presence of scale or corrosion products on the valve seat (A)</p>
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What is a key difference between safety relief valves and safety valves according to their pressure characteristics?

<p>Safety valves have non-resettable pressure settings, while safety relief valves do not (A)</p>
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Study Notes

Safety Valves and Safety Relief Valves

  • A safety valve for a steam boiler should discharge at a maximum pressure of 3% above the allowable working pressure, according to HG-400.1 (a).
  • The minimum size of a safety valve for a steam boiler is 1/2 inch, according to HG-400.1 (b).
  • The safety valve capacity for each steam boiler should prevent a maximum pressure 3% above the allowable working pressure, according to HG-400.1 (e).
  • The purpose of the body drain provided by the Manufacturer for all safety valves and safety relief valves is to prevent dirt and moisture from accumulating, according to HG-401.1 (h).
  • ASME-section I safety valves are required for steam boilers, according to HG-400.1 (a).
  • There is no maximum size limit for safety valves for steam boilers, according to HG-400.1 (b).
  • Safety valves and safety relief valves must be located on the boiler, according to ASME BPVC IV, Part HG-700.
  • A welded or threaded connection is required between the boiler and any safety valve or safety relief valve, according to ASME BPVC IV, Part HG-700.
  • Discharge pipes of safety valves must be full-size and not smaller than the valve outlet, according to ASME BPVC IV, Part HG-700.

Low-Pressure Steam Heating Boilers

  • The maximum allowable operating pressure for low-pressure steam heating boilers is 15 psi, according to the text.
  • Low-pressure safety valves do not have a manual reset feature, unlike high-pressure safety valves.

Hot Water Heating or Supply Boilers

  • Safety relief valves are required for hot water heating or supply boilers, according to ASME BPVC IV, Part HG-400.2.
  • It is advised against tampering with safety relief valves during normal plant operation.
  • Water conditions, poor maintenance, and improper installation can cause frequent operation or water leakage from safety relief valves in hot water heating systems, according to the text.
  • Safety relief valves are used for low-pressure boilers, while safety valves are used for high-pressure boilers.

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