BHEL Supervisor Trainee 2023 Syllabus PDF

Diploma in Mechanical Engineering–Syllabus Topic 1: MECHANICAL ENGINEERING Introduction to Thermodynamics, Heat transfer & Thermal Power Plant, Steam Turbines, Materials and Manufacturing Processes, Machine Tools and Machining Processes, Process Planning and Process Engineering, Production Forecasti...

Diploma in Mechanical Engineering–Syllabus Topic 1: MECHANICAL ENGINEERING Introduction to Thermodynamics, Heat transfer & Thermal Power Plant, Steam Turbines, Materials and Manufacturing Processes, Machine Tools and Machining Processes, Process Planning and Process Engineering, Production Forecasting, Break-Even Analysis, Assembly Line Balancing, Material Management Topic 2: MATERIAL SCIENCE & ENGINEERING Crystal structures and Bonds, Phase diagrams, Ferrous metals and its Alloys, Non-ferrous metals and its Alloys, Failure analysis & Testing of Materials, Corrosion & Surface Engineering Topic 3: FLUID MECHANICS & HYDRAULIC MACHINERY Properties of fluid, Fluid Flow, Impact of jets, Hydraulic Turbines, Centrifugal Pumps. Topic 4: MANUFACTURING ENGINEERING Cutting Fluids & Lubricants, Broaching Machines, Welding, Gear Making, Grinding and finishing processes. Topic 5: THERMAL ENGINEERING Sources of Energy, Internal Combustion Engines, : I.C. Engine Systems, Performance of I.C. Engines, Air Compressors, Gas Turbines, Properties of Steam, Steam Generators, Steam Nozzles, Steam Turbines Topic 6: MEASUREMENTS & METROLOGY Introduction to measurements, Transducers and Strain gauges, Applied mechanical measurement, Limits, Fits & Tolerances, Gear Measurement and Testing, Machine tool testing Topic 7: STRENGTH OF MATERIALS Simple Stresses and Strains, Shear Force & Bending Moment Diagrams, Theory of Simple Bending and Deflection of Beams, Torsion in Shafts and Springs, Thin Cylindrical Shells Topic 8: ADVANCED MANUFACTURING PROCESSES Jigs & Fixtures, Jig Boring, Modern Machining Processes, CNC Milling Machines, Special Purpose Machines Topic 9: THEORY OF MACHINES & MECHANISMS Cutting Fluids & Lubricants, Broaching Machines, Welding, Gear Making, Grinding and finishing processes. Topic 10: Design of Machine Elements Introduction to Design, Design of simple machine parts, Design of Shafts, Keys, Couplings and Spur Gears, Design of Power Screws, Design of springs, Design of Fasteners Topic 11: TOOL ENGINEERING Metal Cutting, Machinability, Types of dies and construction, Die Design Fundamentals, Forming Dies, Pressure Die casting dies; metal extrusion dies; injection molding dies; forging dies; plastic extrusion dies Topic 12: COMPUTER INTEGRATED MANUFACTURING/ CAD/ CAM Computer Integrated Manufacturing (CIM), Computer Aided Design (CAD), Computer Aided Manufacturing (CAM), Flexible manufacturing system (FMS), Computer aided production scheduling; computer aided inspection planning; computer aided inventory planning, Fundamentals of CAD/CAM, Surface Modeling, NC Control Production Systems. Topic 13: INDUSTRIAL ROBOTICS & AUTOMATION/ MECHATRONICS Fundamentals of Robotics, Robotic Drive System and Controller, Sensors, Robot kinematics and Robot Programming, Automation. Introduction to Mechatronics. Topic 13: HEAT TRANSFER/ REFRIGERATION AND AIR-CONDITIONING Conduction, Fins, Convection, Radiation, Heat exchangers, Introduction to Refrigeration, Refrigeration systems, Refrigeration Equipments, Refrigerants and lubricants, Refrigerant flow controls, Air conditioning Topic 14: POWER PLANT ENGINEERING Introduction to Power plant, Economics of power plant, Hydro power plant, Diesel and Gas turbine plant, Environmental impact of Power plant, Nuclear power plant, Material Handling System, Hoisting Machinery & Equipments, Conveying Machinery BHEL Examination Pattern – for General Section (Common Sections) For Supervisor Trainees (STs) i) Questions on Test of Reasoning - 20 Questions Venn Diagrams Similar Pairs/ Analogies Data Interpretation Passage – True/False statements/ analogies Logical Reasoning Basic Maths/ Aptitude Integers/ Percentages/ Prime Numbers etc ii) Questions on General Knowledge - 10 Questions Self-Explanatory – as per current trends, history, geography, political, sports etc iii) Questions on General English - 20 Questions 04 Questions on closest meaning words/ Synonyms/ Antonyms 04 Questions on Reading Comprehension/Small Passages 04 Questions on sentence re-arrangement 04 Questions on sentence completion/ preposition use 04 Questions on misspelling/ wrong usage of word