Mandatory 8-Hour Safety & Health Seminar PDF

MANDATORY 8-HOUR SAFETY & HEALTH (M.E.S.H.) SEMINAR MONDE NISSIN CORPORATION MODULE 2: UNDERSTANDING OSH MANDATORY EIGHT-HOUR SAFETY AND HEALTH SEMINAR  PARTICIPANTS WILL BE ABLE TO UNDERSTAND, LEARN AND DISCUSS BASIC CONCEPTS OF O.S.H. TOWARDS AN EFFECT...

MANDATORY 8-HOUR SAFETY & HEALTH (M.E.S.H.) SEMINAR MONDE NISSIN CORPORATION MODULE 2: UNDERSTANDING OSH MANDATORY EIGHT-HOUR SAFETY AND HEALTH SEMINAR  PARTICIPANTS WILL BE ABLE TO UNDERSTAND, LEARN AND DISCUSS BASIC CONCEPTS OF O.S.H. TOWARDS AN EFFECTIVE O.S.H. IMPLEMENTATION IN THE WORKPLACE MODULE 2 CONTENT PART 1I : General Concepts on OSH PART 1II : Definition of Terms with Examples MODULE 2 CONTENT PART 1I : General Concepts on OSH - Accident Causation Theories - Accident Causation and Prevention a. Unsafe Act and Unsafe Condition b. Accident Prevention c. Benefits of Having Safety and Health in the Workplace MODULE 2 CONTENT PART 1II : Definition of Terms with Examples - Safety Hazards - Health Hazards - Risks a. Low Risk b. Medium Risk c. High Risk SAFETY CLIMATE & CULTURE  IDEAS Let’s increase our SAFETY vocabulary! SAFETY CLIMATE It is the shared perceptions among members of a group, of policies, procedures and practices related to safety in the organization at particular point in time. How’s your Safety Climate? Hope it is not as cold as the climate in Antarctica.  SAFETY CULTURE “ Culture is simply a shared way of doing something with a passion. -- Brian Chesky, Co-founder and CEO of Airbnb Add SAFETY to CULTURE and BOOM! SAFETY CULTURE! ” Safety culture is how the individuals and the organization they belong collectively know, practice, value and commit to health and safety. ARE WE ‘(SAFETY) CULTURED’ ENOUGH? SAFETY NUGGETS with OSCAR THE PENGUIN INFO Survey says…. 58% BELIEVES THAT MINOR OR SMALL ACCIDENTS ARE PART OF THEIR EVERYDAY WORK. *based on latest Safety Climate Survey conducted in a department with 118 respondents (72% of population) IS IT A GOOD THING OR BAD? SAFETY NUGGETS with OSCAR THE PENGUIN IDEA “THE CLIMB” TO SAFETY According to Patrick Hudson*, organizational culture and accidents are linked and the severity and frequency reflect the organization’s culture. The Safety Culture Ladder recognizes five steps or levels of safety awareness and behavior in the organization. Noodles Department is between Reactive-Calculative Level of the Ladder 5 GENERATIVE Organization sets high standards. Safety is ingrained in the thinking and behavior of all employees. 4 PROACTIVE Safety has a high priority and ingrained in the operations. Awareness and behavior is highly valued. 3 CALCULATIVE Safety is truly important. The organization focuses on systems, numbers and data to approach safety. 2 REACTIVE Increasingly informed The change in behavior is temporary. Safety is Increasing trust and accountability important only after the accident happened. 1 PATHOLOGICAL “Ignorance is bliss”. The organization and the people don’t really care about safety. “ALWAYS GONNA BE AN UPHILL BATTLE.. AIN’T ABOUT HOW FAST I GET THERE.. IT’S THE CLIMB.” PART II GENERAL CONCEPTS ON OCCUPATIONAL SAFETY AND HEALTH (OSH) ACCIDENT CAUSATION THEORIES WHAT IS SAFETY? WHAT IS HEALTH? SAFETY : Freedom from accidents HEALTH : Freedom from Illnesses WHAT IS ACCIDENT? An ACCIDENT ❖ is an unfortunate and unexpected event that results to injury or property damage. ❖ is the result of contact of a body with a source of energy beyond the limits of that body. ❖ interrupts the normal and orderly flow of any activity. WHY DO ACCIDENTS HAPPEN? ACCIDENT CAUSATION THEORIES EPIDEMIOLOGICAL DOMINO THEORY THEORY HUMAN FACTORS SYSTEMS THEORY THEORY ACCIDENT/ COMBINATION INCIDENT THEORY THEORY DOMINO THEORY Herbert W. Heinrich was a pioneering occupational safety researcher whose 1931 publication Industrial Accident Prevention: A Scientific Approach started the evolution of accident causation theories. He studied 75,000 industrial accidents and came to a conclusion that: ❖88% are caused by unsafe acts ❖10% are caused by unsafe conditions ❖2% are unavoidable or acts of God  DOMINO THEORY Injuries are caused by the Removal of the central factor negates the 1 actions of preceding factors 2 action of the proceeding factors  IDEA THE SAFETY TRIANGLE Also known as “Incident Triangle”, this is one of the oldest models used in explaining safety. This is developed by Herbert Heinrich in the 1930s which shows the ratio of occurrence of different incidences in the workplace. Though often questioned on the validity of the ratio, it offers meaningful insights on incident prevention INSIGHTS TRAILING INDICATORS Both indicators are still important to gauge the The incident happened which already caused losses and damages. FATAL level of safety in the workplace. The base part of 1 incident the triangle may predict a future fatal event. Usually what is measured like DA, NDA, Severity Rate, Accident 30 Example: MAJOR incidents Frequency Rate and MTBI Looking at the incident data we have, most recordable Requires REACTIVE EFFORTS RECORDABLE 300 accidents (DA or NDA) are due to reaching in moving parts of the machine by the workers. If asked, the INJURIES incidents injured person might say that it was done before by LEADING INDICATORS 3,000 everyone in the area, it’s a part of the activity or it NEAR MISSES seemed to be safe. Thus, a habit was developed until Already correcting or arresting the incidents the unfortunate event happened. incident as it happened 300,000 UNSAFE ACT & CONDITIONS Requires PROACTIVE EFFORTS incidents As we move forward, let us look beyond the trailing indicators and focus efforts on improving the leading indicators. A good start would be a genuine communication: feedback on bad habits and reinforce good habits. NO. 22  HUMAN FACTOR THEORY OVERLOAD Worker’s Capacity, Environmental,, Internal, Situational Factors Attributes accidents to a INAPPROPRIATE chain of events RESPONSES Ignores hazard that were Disregards safety procedure ultimately Circumvents safety devices the result of INAPPROPRIATE human error. ACTIVITIES Performing task without training Misjudging the degree of risk  ACCIDENT/INCIDENT THEORY Petersen’s Extension to the Human Factors Theory Ergonomic Traps Accident/Incident Incompatible WorkStation Theory Incompatible Expectations Overload Ergonomic Traps Decision to Err Decision to Err Misjudgment of Risk Superman Syndrome  SYSTEMS APPROACH MODEL James Reason Model of System Safety (1997) “SWISS CHEESE MODEL” SYSTEMS APPROACH Moving the focus of investigation from blaming the individual to an approach to fool-proof the system EPIDEMIOLOGICAL THEORY Deals with propagated behaviors that have become like epidemic.  COMBINATION THEORY A combination of theories and models may be the optimal approach toward problem solutions. 1ST 2ND THEORY THEORY A single theory may not suit all circumstances.  STATES - ERRORS THEORY The 4 Dangerous The 4 Critical Errors States of Mind  IDEA THE 4 BASIC SAFE BEHAVIORS Do not start a task Stop and think Do not take Always maintain unless you can see before you act shortcuts body balance what you are doing Eliminate or control Wear safety shoes hazards before w/ full feet covered starting a task ACCIDENT/ INCIDENT CAUSATION AND PREVENTION ACCIDENT/INCIDENT CAUSATION UNSAFE ACT UNSAFE CONDITION Human action that departs Property of machine/ environment from safe practice that could cause injury 1. Lack or Improper use of PPE 1. Poor Housekeeping 2. Not following procedure/taking shortcuts 2. Defective Tools/Equipment 3. Operating without qualification/authorization 3. Unguarded Equipment/Inadequate Guard/Barrier 4. Failure to warn or LOTO 4. Lack or Inadequate Ergonomics 5. Horseplaying 5. Inadequate Engineering/Maintenance 6. Lack of Awareness or Training 6. Congestion in Workplace ACCIDENT/INCIDENT PREVENTION HOW TO CONTROL HOW TO CONTROL UNSAFE ACT UNSAFE CONDITION Reward Personal Protective Equipment Active Encouragement Administrative Control Provision Of Training Isolation/Enclosure of Hazard Explanation Of Consequences Substitution/Minimization CONSTANT DISCIPLINE ELIMINATION OF HAZARD BENEFITS OF HAVING SAFETY AND HEALTH IN THE WORKPLACE PART II DEFINITION OF TERMS WITH EXAMPLES HAZARD ACCIDENT  Analysis of an Incident Unsafe Condition Unsafe Act Near Miss Accident  HAZARDS IN THE WORKPLACE SAFETY HAZARD Immediate and violent harm to the workers in form of injury Health Hazard Results in broken bones, Results in illness or Safety Hazard cuts, sprains, etc. diseases of workers Exposure to dangerous substances or conditions HEALTH HAZARD  HAZARDS IN THE WORKPLACE PHYSICAL HAZARD CHEMICAL HAZARD BIOLOGICAL HAZARD ERGONOMIC HAZARD MECHANICAL HAZARD ELECTRICAL HAZARD IDENTIFY EVALUATE CORRECT 1 2 3 THE HAZARD THE HAZARD THE HAZARD  PHYSICAL HAZARDS HEAT STRESS 3 Workplace heat causes the body PRESSURE 5 temperature to rise up to 37.5 0C Atmospheric force applied on the body, due to normal changes in altitude or artificially induced condition VIBRATION 2 Continuous low frequency ILLUMINATION 4 oscillation that is more Visibility of a workplace likely felt than heard NOISE 1 Harmful/unwanted sound  PHYSICAL HAZARD - NOISE ACOUSTIC  Control of Noise TRAUMA  Engineering Methods  Purchase new equipment  Preventive Maintenance  Isolation/damping  Administrative Control  Job rotation/breaks Increase in  Personal Protective Blood Equipment Resulta ng larawan Pressure and para sa back icon Temporary Stress  Ear plugs/ear muffs Threshold Shift PHYSICAL HAZARD – HEAT STRESS  Control of Heat Stress  Engineering Methods  Ventilation  Hydration  Administrative Control  Job rotation/breaks  Personal Protective Equipment  Cotton clothes, multiple changes  PHYSICAL HAZARD – COLD STRESS  Control of Cold Stress  Administrative Control  Engineering Methods  Job rotation/breaks  Ventilation  Hydration  Personal Protective Equipment  Cotton clothes, multiple changes Resulta ng larawan para sa back icon Trench Foot Frost Bite Hypothermia PHYSICAL HAZARD – VIBRATION Inflammation (wrist, elbow, shoulder) Resulta ng larawan para sa back icon Tenosynovitis Carpal Tunnel PHYSICAL HAZARD – ILLUMINATION  PHYSICAL HAZARD – ILLUMINATION Hazardous Light Sources Acute Effects Dizziness Resulta ng larawan para sa back icon Blue Light Beam Welding Sparks Eye Strain Teary Eye  PHYSICAL HAZARD – PRESSURE Resulta ng larawan para sa back icon Pressure is inversely proportional to altitude  CHEMICAL HAZARD Chemical in form of: Chemical absorbed by the body through: EYE CONTAMINATION INHALATION INGESTION SKIN ABSORPTION Can be through the following INJECTION Acids Lead (organic/inorganic) & Metal Alkalis Welding Fumes Oil Dust (Silica/Asbestos)  Routes of Chemical Entry Skin Absorption Ingestion Inhalation Eye contamination Important Accidental Major route of Small/fine objects “Accidental” swallowing exposure or chemical route of entry splashed through the eyes Eating in Concentration, Skin acts as contaminated duration and protective barrier area amount of air inhalation SDS SAFETY DATA SHEET Resulta ng larawan para sa back icon  BIOLOGICAL HAZARD Characterized by organisms that have life and ability to multiply Such as: These organisms can be absorbed by the body through: EYE CONTAMINATION INHALATION INGESTION DERMAL CONTACT INJECTION  BIOLOGICAL HAZARD INJECTION Fastest route of exposure through a break in the skin LACERATION INGESTION HEPATITIS A Infected food and water, improperly cooked food, contaminated water, fecal oral route, rat INHALATION urine on lids of canned drinks INFLUENZA Influenza virus, TB bacilli, SARS, Bird Flu EYE CONTAMINAITON CONJUNCTIVITIS DERMAL CONTACT CANDIDIASIS Through perspiration, skin scales, body hair  ERGONOMIC HAZARD These are conditions that cause low productivity and lead to muscle pains. GOING BEYOND THE IS CALLED REACHING ERGONOMIC HAZARD  ERGONOMIC HAZARD Weight Capacity Proper Lifting of Weights In carrying, it is not recommended to Lift with your legs and arms carry more than 1/3 of the body Don’t lift with your back weight, thus and hold the load as close to the body as possible  ERGONOMIC HAZARD Carry items close Share the load to your body Or use a cart But not this cart  ERGONOMIC HAZARD Multiple landings of a tall ladder Pole climbing device allows workers to pause or rest  MECHANICAL HAZARD The handling of equipment with moving parts, either motorized or manually activated POINT OF OPERATION IN RUNNING/NIP POINT Point in the machine where Two moving parts work is performed on the material Cutting Shaping Boring Forming Stock Flywheels Pulleys Belts Couplings Gears POWER TRANSMISSION SHEAR POINT All components of mechanical Usually one fixed, other one system which transmit energy is moving to the part of the machine  Protection from Mechanical Hazard Static protective devices that prevent access from moving parts of Dynamic devices that deactivate the machine machine when accessed MACHINE GUARDING MACHINE SAFEGUARDING  ELECTRICAL HAZARD Rank 4th in causes of industrial fatalities, estimated 600 people die every year. OUTLET/SWITCH WIRING POWER PANEL GROUNDING ELECTRICAL HAZARD  So you ask WHY SAFETY? Because hazards are everywhere! POINTS TO PONDER Equipment comes with spare parts, our bodies don’t! A man lost his finger when a machine in a foundry cut it off. There was no guard in place to keep his finger out of a point of contact. LEADING CAUSES OF FATAL ACCIDENTS FALL FROM A HEIGHT EXCAVATION ELECTRICAL MOVING EQUIPMENT The SAFETY Attitude Think SAFETY ◼ ◼Practice HIRAC  MANDATORY 8-HOUR SAFETY & HEALTH (M.E.S.H.) SEMINAR MONDE NISSIN CORPORATION MODULE 3: RECOGNISING SAFETY HAZARDS AND APPROPRIATE CONTROL MEASURES MODULE 3 CONTENT PART 1 : BASIC SAFETY RULES AND MEASURES FOR WORKPLACE HAZARDS - Housekeeping, Materials Handling and Storage - Machine Safety (Types, Sources and Control) - Electrical Safety (Types, Sources, LOTO and Control) - Fire Safety (Elements of Fire, Prevention and Control) - Chemical Safety PART I BASIC SAFETY RULES AND MEASURES FOR WORKPLACE HAZARDS  PHYSICAL HAZARDS HEAT STRESS 3 Workplace heat causes the body PRESSURE 5 temperature to rise up to 37.5 0C Atmospheric force applied on the body, due to normal changes in altitude or artificially induced condition VIBRATION 2 Continuous low frequency ILLUMINATION 4 oscillation that is more Visibility of a workplace likely felt than heard NOISE 1 Harmful/unwanted sound  PHYSICAL HAZARD - NOISE OSH MANUAL  PHYSICAL HAZARD – COLD STRESS  Control of Cold Stress  Administrative Control  Engineering Methods  Job rotation/breaks  Ventilation  Personal Protective Equipment  Hydration  Cotton clothes, multiple changes Resulta ng larawan para sa back icon Trench Foot Frost Bite Hypothermia PHYSICAL HAZARD – ILLUMINATION  PHYSICAL HAZARD – ILLUMINATION Hazardous Light Sources Acute Effects Dizziness Resulta ng larawan para sa back icon Blue Light Beam Welding Sparks Eye Strain Teary Eye  PHYSICAL HAZARD – PRESSURE Resulta ng larawan para sa back icon Pressure is inversely proportional to altitude HOUSEKEEPING, MATERIALS HANDLING AND STORAGE  TYPES OF EQUIPMENT POWERED CONVEYORS INDUSTRIAL CRANES SLINGS TRUCK Hazards associated with Materials Handling FACTORS CONTRIBUTING TO INJURIES Weight and Bending, bulkiness of twisting, turning objects movements “Workers frequently cite the weight and bulkiness of objects that they lift as major contributing factors to their injuries.” A study from 1999 found that 420,000 back injuries occurred from workplace accidents. Hazards associated with Materials Handling Accumulated Improper operation materials or of equipment clutter Unsafe conditions Flammability or of materials or toxicity of some containers materials Binding ties or Weight of materials other devices that secure bundles or bound materials Lifting, pushing, pulling or manually Falling objects moving large, heavy items Stuck-by or Improperly stacked caught-in/- materials between hazards PREVENTING Moving Materials manually HAZARDS ✓ Use devices to assist with holding loads ✓ Wear appropriate PPE ✓ Use proper lifting technique ✓ Seek help for oversized loads ✓ Use blocking materials  DON’T PUSH IT HARD Moving materials from point to point is a normal activity in the production floor. If the load is too heavy, push carts or jack lifts are used to make the task less stressful.  PREVENTING Overhead and gantry cranes HAZARDS What to do? Eliminate/reduce crane hazards by ✓ Knowing the load, capacity and when the ✓ Never move a load over co- load is safe to lift workers or allow co-workers ✓ Always check the crane load chart and to walk underneath never exceed load limits ✓ Return the load block to its ✓ Inspection of crane by qualified person designated location after use ✓ Do not leave the load ✓ Visual inspection by competent person block low enough for someone to run into ✓ Never leave a suspended load unattended ✓ Continuously observe equipment for any sign of problems during operation. ✓ Operate only by trained personnel  PREVENTING FORKLIFTS HAZARDS Main causes of injury ✓ Overturns ✓ Driving forklifts ▪ Obstructed vision ✓ Striking workers on foot ▪ Travel Path ✓ Crushed by forklifts ▪ Approaching people ▪ Elevated platform ✓ Falling from forklifts ▪ Safe distance ✓ Elevating workers with forklift ▪ Standing on forks ▪ Lifting personnel ▪ Approved lift platform ▪ Restraining means  PREVENTING FORKLIFTS HAZARDS Main causes of injury ✓ Avoiding excess weight and ✓ Riding the forklift ensure center loads No passengers allowed Exception – seat is provided ✓ Exiting the forklift (Set brake, lower forks and ✓ Using of dock boards for neutralize loading and unloading control) Reminder: Do not operate a forklift without proper training MACHINE SAFETY  Causes of Machine Incidents Not using Lockout/Tagout Reaching in to “clear” equipment Missing or loose machine guards Unauthorized person using the machines Lack of training  Three Basic Areas to be Safeguarded Point of Operation The point where work is performed on the material, such as cutting, shaping, boring or forming of stock. Flywheel Spindle Pulley Power Transmission Apparatus All components of the mechanical system Machine which transmit energy to the part of the Belt machine performing the work. Connecting Rod Other moving parts All parts which move while machine is Coupling working Cam Chain  Most machines in the operation have moving parts that bring occupational IDEA HAZARDS IN MOTION! hazards if not isolated or de-energized. Understanding these movements is the initial step on identifying mechanical hazards and managing the risks involved. ROTATIONAL RECIPROCATING TRANSVERSE Rotating coupling and shaft Gears moving in opposite directions Side-by-side movement of machine Moving conveyor ROTATING FIXED Rotating sprocket and chain Rotating part and a fixed part Up-down motion of saw blade of jigsaw Motion of belt on sheaves/ pulleys IN-RUNNING NIP POINT / PINCH POINT A point of the machine where a part of the body can be trapped or injured The installation of machine guards and devices is a crucial step, but the behavior between two rotating parts, or a rolling parts and a stationary part of employees working around the machines makes the operation much safer. NO. 16  Hazard Identification BENDING ACTIONS Power applied to slide to draw or stamp metal or other materials in bending motion PUNCHING ACTION Power applied to slide ram for purpose of blanking, ACTIONS drawing or stamping SHEARING ACTION Applied power to slide or knife to trim or cut CUTTING ACTION Rotating, reciprocating or transverse motion  Classification of Safeguards GUARDS DEVICES LOCATION/ DISTANCE AUTOMATIC FEED physical barriers that usually prevent inadvertent locating a machine so that the OR EJECTION enclose dangerous access by employees to hazardous parts of the machine are Without human intervention machine parts and prevent hazardous machine areas located away from operator work during operation employee contact stations  Different Types of Guards Barrier automatically moves to accommodate operation SELF ADJUSTING Cuts off power when guard opened or ADJUSTABLE removed INTERLOCKED Barrier manually FIXED GUARD moved to accommodate stock or Provide operation secure barrier  SAFETY DEVICES Restraint Device Photoelectric The restraint Presence Pullback Device (holdout) device Sensing When the slide/ram in the center Device begins to cycle by figure below uses -stopping starting its descent, a cables or straps mechanism that mechanical linkage that are attached stops machine automatically assures to the operator's before the body withdrawal of the hands at a fixed enter the danger hands from the point point zone of operation Safety Trip Controls A pressure- Two Hand sensitive body Control Device bar, when The two-hand depressed, will control device deactivate the requires constant, machine concurrent pressure Two Hand Trip Device by the operator to requires the joint operation of two trigger activate the machine buttons located away from the "danger zone" of the press  Other Safeguards Press Miscellaneous Aids Robot Stock Conveyor Fixed Awareness Barrier Barrier does not provide physical protection, but serves only Shields Robots to remind a person that he may be used to provide Best used in high-production or she is approaching the danger area protection from flying processes requiring repeated particles, splashing cutting routines where they prevent other oils, or coolants hazards to employees  Requirements for Safeguards Secure, tamper- Prevent resistant, and Protect from Contact durable falling objects Create no Create no Allow safe new hazards interference lubrication and maintenance Employees Safety Responsibility Do not remove guards Report machine Do not operate 1 unless machine is 2 guard problems 3 equipment unless locked and tagged immediately guards are in place  General Machine Safety Principles Securely fasten No loose clothing, Keep electrical long hair, jewelry or Inspect equipment to cords, plugs and gloves around machinery eliminate movement machine guards rotating machine before use intact parts Never attend to Easily reached Do not leave An active brake brush debris from “off” switch machines running mechanism adds the table surface increases and unattended greatly to safety while the machine is safety running ELECTRICAL SAFETY  Electricity and its Hazards What is Electricity? What are the Electrical Hazards? ELECTRICITY ELECTRICAL HAZARDS movement of the free electrons Burns, Electrocution, Shock, Arc Flash, between atoms Fire, Explosions  ELECTRICAL HAZARDS Burns Electrocution Shock Arc Flash Fire Explosion BURNS ARC FLASH/ Most common shock- ARC BLAST related injury 1. Electrical Burns Sudden release of 2. Arc/Flash Burns electrical energy 3. Thermal Contact through air when a high Burns voltage gap exits ELECTROCUTION FIRE Fatal, can kill with electrical Most results from shock, human is exposed to problems with “fixed electrical energy wiring”, cords, plugs, switches SHOCK EXPLOSION Body becomes part of the electrical circuit. When electricity Reflex response to ignites explosive passage of electric mixture of material current through the in the air body  TYPES OF ELECTRICAL HAZARD Contact with energized source Live parts Damaged or bare wires Defective equipment or tools Improper repairs Improper use of: Contact with overhead Extension and flexible cords power lines Power strips Severity and effects of an electrical Portable heaters and Workers need to shock depend on a number of factors appliances know that if they Pathway through the body touch a power line, Amount of current covered or bare, Length of time of the exposure death is probable. Whether skin is wet or dry ELECTRICAL PROTECTION METHODS Voltage Minimum Clearance Stay away from the 1 overhead power lines (nominal, kV, alternating current) Distance (feet) Up to 50 10 Follow the table showing Over 50 to 200 15 2 the safe power line Over 200 to 350 20 clearance distance Over 350 to 500 25 Over 500 to 750 35 Over 750 to 1000 45 Over 1000 (As established by the power line owner/operator or registered professional engineer who is a qualified person with respect to electrical transmission and distribution) ELECTRICAL PROTECTION METHODS Never carry a tool by the cord. Workers need to inspect Follow tool safety tips and extension cords prior to their manufacturer’s instruction to use for any cuts or abrasion. avoid misusing equipment Never yank the cord to Disconnect disconnect it. Keep when not in use cords and when away from changing heat, oil, accessories and sharp such as blades edges. and bits.  ELECTRICAL PROTECTION METHODS Store in dry a place when not in use. Avoid accidental starting. Do Use double-insulated tools. not hold fingers on the Ensure that cords do not switch button while carrying cause a tripping hazard. a plugged-in tool. Remove damaged tools from use. Use gloves Don’t and use in appropriate wet/damp footwear environments. ELECTRICAL PROTECTION METHODS LOCKOUT/TAGOUT - Protects workers from injury while working on or near electrical circuits and equipment - Prevents contact with operating equipment parts such as, blades, gears, shafts, etc. Identify all voltages with proper labeling POWER SOURCE Mark all breakers accordingly Mark all disconnect means accordingly for the circuits they protect for the equipment they service ELECTRICAL PROTECTION METHODS Receptacle GFCI Designed to protect found on construction work sites, GROUND-FAULT people from outdoor areas and other locations CIRCUIT electrical shock where damp conditions do or INTERRUPTER could exist. Detects ground Temporary/Portable GFCI faults and interrupts AP portable GFCI is an electric current extension cord combined with a GFCI Limits duration of electrical shock Circuit Breaker GFCI The GFCI circuit breaker controls an entire circuit, and is installed as a replacement for a circuit breaker on the main circuit board WHAT’S WRONG? FIRE SAFETY  The Tetrahedron of Fire Oxygen Sources CHEMICAL REACTION Heat Sources Approximately 16% To Reach Ignition Temperature Open Flames - The Sun Required Hot Surfaces Normal air contains 21% Sparks and Arcs O2. Some fuel materials Friction - Chemical Action contain sufficient oxygen Electrical Energy within their makeup to Compression of Gases support burning. SOLID LIQUID GAS Bulky - Dust Gasoline Kerosene Natural Gas Finely Divided Coal Turpentine Alcohol Propane Wood Paper Liver Oil Paint Butane Hydrogen Cloth Plastic Varnish Lacquer Acetylene Grain Others Olive Oil Others Carbon Monoxide  STAGES OF FIRE FLASHOVER Presence of huge smoke indicating rapid change of situation GROWTH Increased level of smoke with decreased visibility FULLY DEVELOPED Temperature and Maximum amt of smoke level heat is released increases Ignite unburned Hot gasses rise to gasses to space the ceiling and where air is more spreads outward abundant to walls INCIPIENT DECAY Point where the Intensity of fire fire starts decreasing due to There is plenty of lack of available fuel oxygen, little heat Most of fuel and smoke consumed  Fire Extinguishment Theory To extinguish a fire you must remove one side of the Fire Tetrahedron Break the combustion chain Use something that absorb heat (CHEMICAL INHIBITION) Use water being the best cooling agent Suppress the supply of oxygen Use foam which contains 94% water (SMOTHERING) (COOLING) Shut off fuel supply (STARVING) Relocate flammable/combustible materials  FIRE EXTINGUISHER ANATOMY PRESSURE GAUGE HOW TO USE DISCHARGE LEVER (not found on CO2 extinguishers) P – Pull the pin DISCHARGE LOCKING PIN CARRYING AND SEAL HANDLE A – Aim the DISCHARGE HOSE nozzle S – Squeeze DATA PLATE the lever S – Sweep side to side at the DISCHARGE NOZZLE BODY base of the fire DISCHARGE ORIFICE CLASSIFICATION OF FIRE  EMERGENCY RESPONSE TEAM INCIDENT COMMANDER GROUND COMMANDER SECURITY & COMMUNICATIONS SAFETY OFFICERS EVACUATION TEAM FIRE BRIGADE TEAM FIRST AIDER Monitor Nozzle Man Exit Guard Hose Man Searcher Valve Man  FIRE EMERGENCY PREPAREDNESS WHAT TO DO: WHAT TO HAVE: Proceed to the designated evacuation area Immediately leave the building by Smoke means of nearest available exit Detector Notify other persons on your way out Sprinkler System Emergency Never go back to the burning Exit Door building WHAT TO WEAR: Fire Hose Cabinet Fire Extinguisher Bunker/Fire Suspenders Fire Boots Coat Helmet Trousers Gloves  FIRE EMERGENCY PREPAREDNESS Identify and report fire Familiarize location of fire 1 hazards and unsafe work 5 alarm, fire extinguisher and practices other fire fighting equipment Unplug all electrical 2 equipment when not in 6 Enforce “No Smoking” Policy operation, unless necessary Avoid overloading of electrical 3 Maintain proper housekeeping 7 circuits by plugging many appliances Familiarize and keep emergency 4 exits marked, lighted and free from any obstruction FIRE EXTINGUISHER CHALLENGE CHEMICAL SAFETY  Group of products for which the storage, handling, and use are regulated under the Hazardous Materials standard STORAGE AND HANDLING Flammable Liquid Cryogenics Liquefied Petroleum Gas Compressed Gases  HAZARDS OF HAZARDOUS MATERIALS PHYSICAL HAZARD CHEMICAL HAZARD Acute/chronic toxicity Oxidizer Skin corrosion or irritation Flammable Aspiration hazard Explosion Serious eye damage Corrosive to metal or eye irritation High-pressure system Respiratory or skin sensitization  HAZARDS OF HAZARDOUS MATERIALS Flammable Liquid Cryogenics Liquefied Petroleum Gas Compressed Gases Fires Extreme cold Extremely flammable gas. Oxygen Explosion Extreme Contains gas under displacement pressure pressure; Fires may explode if heated. Asphyxiation May cause frostbite. Explosion Fire or May form explosive mixtures Toxic gas exposures explosion in air. Physical hazards May displace oxygen and associated with high cause rapid suffocation pressure systems  HAZARDS OF HAZARDOUS MATERIALS Hazardous (classified) locations: Confined spaces:  Class I – flammable gases or vapors  Division 1  Limited or restricted means for  Division 2 entry/exit; not designed for  Class II – combustible dust continuous occupancy  Division 1  Division 2  PRCS contains or has potential  Class III – ignitable fibers or flyings to contain hazardous atmospheres  CONTROLLING OF PHYSICAL HAZARDS Safety can: Not more than 5 gallons capacity Spring-closing lid Designed to relieve internal pressure when subjected to fire. Not more than 60 gallons Compressed gas cylinders of Category 1, 2, or 3 shall be in a safe condition flammable liquids, to the extent that this can Not more than 120 gallons be determined by visual of Category 4 flammable inspection. liquids. CONTROLLING OF PHYSICAL HAZARDS Explosion Proof Apparatus Grounding CONTROLLING OF PROCESS SAFETY HEALTH HAZARDS MANAGEMENT Regulations designed to prevent the release of toxic, reactive, flammable, explosive chemicals. CONTROLLING OF PHYSICAL HAZARDS 8-HOUR SAFETY ORIENTATION MONDE NISSIN CORPORATION MODULE 1: OVERVIEW MODULE 1 CONTENT PART 1 : Introduction to OSH - Importance of OSH - Situationer using company data/statistics - Salient Features of OSH legislations * R.A. 11058 * Company OSH policies and programs PART I INTRODUCTION TO OCCUPATIONAL SAFETY AND HEALTH (OSH) IMPORTANCE OF OCCUPATIONAL SAFETY AND HEALTH IMPORTANCE OF OCCUPATIONAL SAFETY & HEALTH PROTEKSYON PAGPAPAHALAGA PAGPIGIL PAGPAPANATILI PAGTTRABAHO  KALIGTASAN N U M B E R MAGING LIGTAS SA LAHAT NG GAWAIN ORAS TAO  DEPARTMENT ORDER NO. 198 Series of 2018 “IMPLEMENTING RULES AND REGULATIONS OF REPUBLIC ACT NO. 11058 ENTITLED “AN ACT STRENGTHENING COMPLIANCE WITH OCCUPATIONAL SAFETY AND HEALTH STANDARDS AND PROVIDING PENALTIES FOR VIOLATIONS THEREOF” BUREAU OF WORKING CONDITIONS Department of Labor and Employment DEFINITION OF TERMS Medium risk High risk Imminent danger – a Low risk establishment – a workplace where establishment – a establishment refers situation caused by a there is low level of workplace where to a workplace condition or practice danger or exposure to there is moderate wherein the presence in any place of safety and health exposure to safety of hazard or potential employment that hazards and not likely and health hazards hazard within the could reasonably be company may affect or with low and with probability expected to lead to of an accident, injury the safety and/or probability to result in death or serious or illness. health of workers accident, harm or physical harm. illness. DEFINITION OF TERMS Occupational Health Personnel – a qualified first-aider, nurse, dentist or physician engaged by the employer to provide occupational health services in the establishment, project, site or workplace. Occupational Safety and Health (OSH) standards – a set of rules issued by DOLE which mandates the use of appropriate practices to ensure safe and healthful employment. DEFINITION OF TERMS Personal Protective Equipment (PPE) – a specialized clothing or equipment designed to protect workers against safety and health hazards that may cause serious workplace injuries and illnesses. Safety and Health Committee – a body created within the workplace tasked with the authority to plan, develop and implement OSH policies and programs, monitor and evaluate the OSH program, and inspect and investigate all aspects of the work pertaining to safety and health of workers. Safety and Health program – a set of detailed rules to govern company policies, processes and practices in all economic activities to conform with OSH standards. DUTIES OF EMPLOYERS Equip a place of employment for workers free from hazardous conditions that are causing or are likely to cause death, illness, or physical harm Ensure that the chemical, physical and biological substances and agents, and ergonomic and psychosocial stresses under control are without risk to health Comply with OSHS including training, medical examination, and where necessary, provisions on protective and safety devices such as PPE and machine guards DUTIES OF EMPLOYERS Provide, where necessary, for measures identifying trainings and drills, evacuation plans, etc. to deal with emergencies, fires and accidents including first-aid arrangements Comply with all reportorial requirements of the OSH standards Register establishment to DOLE as provided under rule 1020 of the OSH standards DUTIES OF WORKERS Participate in capacity building activities on safety and health and other OSH related topics and programs; Proper use of all safeguards and safety devices furnished for workers’ protection and that of others Comply with instructions to prevent accidents or imminent danger situations in the workplace Observe prescribed steps to be taken in cases of emergency Report to their immediate supervisor any work hazard that may be discovered in the workplace. WORKERS’ RIGHT TO REFUSE UNSAFE WORK The worker has the right of refusal to work without threat or reprisal from the employer if, as determined by DOLE, an imminent danger situation exists. As a preventive measure, the safety officer may, following his/her own determination and without fear of reprisal, implement a work stoppage or suspend operations in cases of imminent danger. The employer or safety officer cannot require the workers to return to work where there is a continuing imminent danger. WORKERS’ RIGHT TO REPORT ACCIDENTS Workers and their representatives shall have the right to report accidents, dangerous occurrences, and hazards to the employer, to DOLE and to other concerned competent government agencies. WORKERS’ RIGHT TO PERSONAL PROTECTIVE EQUIPMENT (PPE) shall provide his/her workers, FREE OF CHARGE, PPE for any part of the body that may be exposed to hazards of causing injury any part of the body SAFETY SIGNAGE AND DEVICES shall have safety signage and devices to warn the workers of the hazards in the workplace. shall be posted in prominent positions at strategic locations in a language understandable to all. SAFETY OFFICER DUTIES AND RESPONSIBILITIES Oversee the overall management of the OSH program Monitor and inspect any health or safety aspect of the operation Review and mandates control measures for the safety of the workers in the area. OCCUPATIONAL HEALTH PERSONNEL AND FACILITIES Shall provide his/her workers medical services and facilities and shall not be an excuse by employer from maintaining in his/her workplace a first aid treatment room or clinic for workers SAFETY AND HEALTH TRAINING All workers shall undergo the mandatory workers’ OSH seminar Standardized training module for safety and health personnel shall be implemented and updated regularly as necessary. WORKERS’ WELFARE FACILITIES shall have the following free welfare facilities in order to ensure humane working conditions: Adequate sanitary and washing facilities Adequate supply of safe drinking water Suitable living accommodation for workers (if applicable) Lactation Facilities Separate sanitary, and washing facilities for all gender COMPANY POLICY AND PROGRAMS  MNC SAFETY AND HEALTH POLICY Monde Nissin Corporation is strongly committed to promote a culture of safety in the workplace by protecting the safety and health of workers, stakeholders and all persons within the scope of business operations. In line with this objective, we strive to Maintain Operate Navigate Develop Establish effective systems to meet the towards firm safety culture coherent and that will reduce requirements of continuous through strategic controls health and safety the health and improvement of expanded trained of hazards in the risks at the safety laws and safety work force workplace workplace. standards. management system