Traditional 2500 Technical Manual 2019 PDF

Traditional 2500 Technical file Deceuninck Traditional 2500 10-2019 www.deceuninck.co.uk  Revision log 03-2017 Page 62 Casement sash added Page 135 Nico X-Tra bolt hinge protector 02-2018 Page...

Traditional 2500 Technical file Deceuninck Traditional 2500 10-2019 www.deceuninck.co.uk  Revision log 03-2017 Page 62 Casement sash added Page 135 Nico X-Tra bolt hinge protector 02-2018 Page 98 Recommended weld temperature revised 03-2018 Page 122 New Mantis 3 door lock details Page 125 Door hinge protector requirement added 04-2018 Page 78 White Kitemark profile TCI/reinforcement guidelines updated Page 79 White profile steel reinforcement guidelines updated Page 80 Non-white profile reinforcement guidelines updated Page 149 933 fixing stud replaces 943 12-2018 Page 54-55 Door installation Page 113 Siegenia Titan AF tilt & turn (face fit) details Page 114 Siegenia Titan AF tilt & turn (concealed) details Page 130 GT Bow Constrictor 02-2019 Page 6 4808 added to Product Range 05-2019 Page 76 TCI screw retention guidelines 10-2019 Page 133 Open-in low threshold detail Published work© 2019 - Deceuninck This document contains proprietary and confidential information, do not copy or disclose this information without the express written consent of Deceuninck. Deceuninck reserves the right to change this drawing and any associated documents. Traditional 2500 Windows & Doors www.deceuninck.co.uk  Content: 1 General system / product information: 1.1 Product range 06 1.2 Maintenance 08 2 Window preparation / calculation: 2.1 Profile sheets 12 2.2 Profile combinations 22 2.3 Measuring of the window 53 Door installation 54 2.4 Maximum dimensions 57 Reinforcement guidelines 61 2.5 Cutting sizes 65 2.6 Glass sizes 70 3 Fabrication process: 3.1 Cutting 74 3.2 Inserting reinforcement sections 76 Screw fixing guide 77 3.3 Machining 79 Drainage 79 Processing dark coloured profile 95 End milling transom mechanical joint 96 3.4 Frame assembly 98 Welding 98 Mechanical joint - transom 100 3.5 Hardware 103 Casement 107 Tilt & turn 114 Doors 117 Door hinges 120 Handles 123 Security device 128 Compression device 130 3.6 Use of accessories 132 French window false mullion 132 Low threshold 133 Bay pole/post deductions 135 Couplers 138 Frames add-on's 139 Head section/drip/weather bar 141 Window finishing trim 144 Georgian bar 145 Composite door 146 GT Sash Seal 147 3.7 Glazing 149 Published work© 2017 - Deceuninck This document contains proprietary and confidential information, do not copy or disclose this information without the express written consent of Deceuninck. Deceuninck reserves the right to change this drawing and any associated documents. Traditional 2500 Windows & Doors www.deceuninck.co.uk Traditional 2500: 1 General system/product information 1.1 Product range 06 1.2 Maintenance 08 Published work© 2017 - Deceuninck This document contains proprietary and confidential information, do not copy or disclose this information without the express written consent of Deceuninck. Deceuninck reserves the right to change this drawing and any associated documents. Windows & Doors www.deceuninck.co.uk Traditional 2500: 1 General system/product information 1.1 Product range 06 Published work© 2016 - Deceuninck This document contains proprietary and confidential information, do not copy or disclose this information without the express written consent of Deceuninck. Deceuninck reserves the right to change this drawing and any associated documents. Windows & Doors www.deceuninck.co.uk 1.1 Product range 52 70 2565 70 4808 2845 2887 2577TCI 2592 2533 Small Frame Large Frame 68 68 70 2539TCI 2845 2869 2535 2536 T Transom/Mullion Z Transom/Mullion 88 88 70 2846 3210T&T (handle side) 2538 2537 T Transom/Mullion Z Transom/Mullion Tilt & Turn Sash 110 110 70 2847 2843Prepped 2859 3207 Door side-light mullion (lock side) 2531 2530 T Transom/Mullion Z Transom/Mullion Open-out Door Sash Open-in Door Sash 75 20.5 20.5 7.5 70 2560 2561Prepped 2540 3027 3038 28mm 28mm 40mm More glazing size options available. 2577TCI Please see Section 3.7 Glazing Table in your technical manual for details 2594 Storm Casement Sash Traditional 2500 1 General system/product information 1.2 Maintenance 08 Published work© 2016 - Deceuninck This document contains proprietary and confidential information, do not copy or disclose this information without the express written consent of Deceuninck. Deceuninck reserves the right to change this drawing and any associated documents. Windows & Doors www.deceuninck.co.uk 1.2 Maintenance Although under normal circumstances, PVC is not affected by environmental influences, minimal maintenance for cleaning the PVC profiles, seals, latches and locks has to be taken into account. PVC Cleaning of PVC profiles is extremely simple: the profiles are simply washed with a soft damp sponge, which may be impregnated with a non-abrasive household cleaner, water-based (non-based amoung other things as ammonia and chlorine-containing products such as bleach). Not permitted is the use of abrasive, corrosive liquids and chemical solvents such as benzene, acetone, turpentine, kerosene, white spirit and simular. An annual polishing with PVC Cleanup P 956 is recommended. Also use our Deceuninck P 964 maintenance kit. This contains a service stick for seals, oil for hardware and a special cleaner. But only to be used for PVC coloured in the mass! Some considerations: Do not dry clean profiles for scratches or scrapes on the PVC surface. Difficult to clean PVC profiles can be treated with Cleanup P 956. Never paint the PVC profiles. DECOROC STRUCTURE METALLIC STRUCTURE Previous guidelines are valid. The coated profiles can easily be cleaned with a household water based cleaner (not based amoung other things of bleach and ammonia) with the aid of a soft sponge. The coated profiles show a good chemical resistance, except for aggressive products, such as for example, methylene chloride, hydrogen peroxide, cellulose thinner, acetone,... (this list is not exhaustive). COLOURED WOODGRAINS STRUCTURE ORIGINAL WOODGRAINS STRUCTURE Previous guidelines are valid. Windows with acrylfoils should not be cleaned with a steam cleaner. The use of a steam cleaner makes white stains that are difficult to remove. Do not use polish (except colourless). The colour powder in the liquid penetrates the grain and is difficult to remove. Seals The material used for the seals is TPE (thermoplastic elastomer). In order to maintain the flexibility and the lifespan, we recommend to treat the seals annually with the service stick for seals (which is part of the P 964) or talcum powder to rub. They may not come into contact with concentrated detergents or simular products. Hardware PVC windows are always provided with durable window fittings. For a proper operation and a long-life, all the moving parts need to be checked at least once a year and, where necessary, lubricated. The Deceuninck P 964 contains a bottle of oil for hardware. Furthermore, we point to the settings of the hardware. Stains Here are some guidelines for removing stains and damage. Please when in doubt contact the technical department of Deceuninck. Once a particular treatment is applied, there is sometimes irreparable damage. MASS COLOURED Scratches: If polish does not help, use sandpaper in different steps with increasingly finer grit. Polish afterwards with sheep's wool. Deep scratches: Can be filled with wax. This product is available in addition to other at the firm Beltraco BV. Beltraco BV Kievitsven 42 ––5249 JJ Rosmalen, Nederland Tel: ++31 73 645 03 43, Fax: ++31 73 641 11 75 E-mail: [email protected], www.beltraco.nl Glue: ether, ZEP Soy Response or simular. Cement, concrete, mortar, plaster…: PVC Cement Wipe-Off P 965 Pencil marks: remove with rubber, then optionally use water and a non-abrasive household cleaner or remove with Decoclean P 961. Excreta fly: Innotec Multisol articel 151 Traditional 2500 8  COLOUR360 STRUCTURE METALLIC STRUCTURE Scratches: retouch with P 377, P 373 or P 952. Badly damaged (e.g result to vandalism): spray P 952 Glue: PVC Protect P 960, ZEP Soy Response or simular. Cement, concrete, mortar, plaster…: PVC Cement Wipe-Off P 965 Felt-tip or simular products, whom can not be removed with water and household cleaners, can be traeted with methanol. Paint: - acrylic (water based): Soak off with hot water and a sponge. – synthetic paints: ZEP Soy Response or simular. Excreta fly: Innotec Multisol article 151 COLOURED WOODGRAINS STRUCTURE ORIGINAL WOODGRAINS STRUCTURE Glue: ether, ZEP Soy Response or simular. Cement, concrete, mortar, plaster…: PVC Cement Wipe-Off P 965 Approved products by Deceuninck ONLY DEUCTONE DECEUNINCK APPLICATION PRODUCT MASS COLOURED DECOROC STRUCTURE WOODGRAINS METALLIC STRUCTURE STRUCTURE PVC Cleanup - Cleaning of hard PVC P 956 - Colour protection R R R PVC Protect - Protection against dust and durt P 960 R R R Deco-clean - Remove tough durt P 961 (e.g. pencil marks,...) R Q Q PVC Cement - Remove cement and plaster Wipe-off R R R P 965 ONLY DEUCTONE NON DECEUNINCK APPLICATION PRODUCT MASS COLOURED DECOROC STRUCTURE WOODGRAINS METALLIC STRUCTURE STRUCTURE ZEP Soy - Remove grease, resins, glue Response R R R Soudal PU - Remove polyurethane foam Remover R R R König Blanke - Repair of damaged acrylic Acryllak Q Q R Always follow the instructions on the label/leaflet of the mentioned cleaning products. Irreparable damage to the PVC profiles might occur when a product not falling under the above-mentioned table is used. If so, Deceuninck can not be held responsible. Please when in doubt always contact the technical department of Deceuninck. Traditional 2500 9 Traditional 2500: 2 Window preparation/calculation 2.1 Profile sheets 12 2.2 Profile combinations 22 2.3 Surveying of the window/door 53 2.4 Maximum dimensions 57 2.5 Cutting sizes 65 2.6 Glass sizes 70 Published work© 2016 - Deceuninck This document contains proprietary and confidential information, do not copy or disclose this information without the express written consent of Deceuninck. Deceuninck reserves the right to change this drawing and any associated documents. Windows & Doors www.deceuninck.co.uk Traditional 2500: 2 Window preparation/calculation 2.1 Profile sheets 12 Published work© 2016 - Deceuninck This document contains proprietary and confidential information, do not copy or disclose this information without the express written consent of Deceuninck. Deceuninck reserves the right to change this drawing and any associated documents. Windows & Doors www.deceuninck.co.uk  PROFILE SHEET P 2592 nbfgfgh Ix(cm4 Iy(cm4 E.Ix(GN.mm²) E.Iy(GN.mm²) tyjtyj f g hh ) ) fg hrthujki h f ghgf Y P 2592 40.55 11.86 1.01 0.30 3... 8... X 1... 17 70 RSR 3.9 x 13 Z 53 2... 32 20 52 Reinforcement Accessories s Ix Iy E.Ix E.Iy 4 4 (mm) (cm ) (cm ) (GN.mm²) (GN.mm²) P 2565 11.2 x 18.2 1.0 0.25 0.11 0.51 0.23 P 2539 P 3291 P 3292 10.9 x 18.2 Back of frame Glazing rebate 3.0 0.47 0.18 0.01 0.01 seal seal Traditional 2500 12  PROFILE SHEET P 2533 nbfgfgh Ix(cm4 Iy(cm4 E.Ix(GN.mm²) E.Iy(GN.mm²) tyjtyj f g hh ) ) fg hrthujki h f ghgf Y P 2533 52.46 31.35 1.41 0.84 3... 8... X 1... 17 RSR 70 3.9 x 13 Z 53 2... 50 20 70 Reinforcement Accessories s Ix Iy E.Ix E.Iy 4 4 (mm) (cm ) (cm ) (GN.mm²) (GN.mm²) P 2887 P 3291 P 3292 31.4 x 33.3 Back of frame Glazing rebate 1.2 1.78 1.91 3.65 3.92 seal seal P 2845 11.0 x 38.3 1.0 1.43 0.20 2.93 0.41 P 2550 P 2542 Composite Composite P 4808 frame frame 30.3 x 36.0 wool-pile Q-lon 3.5 5.17 5.28 0.14 0.14 Traditional 2500 13  PROFILE SHEET P 2594 nbfgfgh Ix(cm4 Iy(cm4 E.Ix(GN.mm²) E.Iy(GN.mm²) tyjtyj f g hh ) ) fg hrthujki h f ghgf Y P 2594 43.15 24.32 1.08 0.61 3... 8... X 1... 17 RSR 70 3.9 x 13 Z 53 2... 20 35 20 75 Reinforcement Accessories s Ix Iy E.Ix E.Iy 4 4 (mm) (cm ) (cm ) (GN.mm²) (GN.mm²) P 2560 21.0 x 21.7 1.5 0.59 0.36 1.21 0.74 P 2561 21.0 x 21.7 x 1.23m 1.5 0.007 0.20 0.01 0.41 P 2577 20.7 x 21.7 3.0 1.00 0.58 0.03 0.01 P 2270 Euro-groove infill Traditional 2500 14  PROFILE SHEET P 2537 nbfgfgh Ix(cm4 Iy(cm4 E.Ix(GN.mm²) E.Iy(GN.mm²) tyjtyj f g hh ) ) fg hrthujki h f ghgf Y P 2537 58.45 45.46 1.58 1.23 3... 8... X 1... 17 70 53 RSR 3.9 x 13 Z 2... 68 20 88 Reinforcement Accessories s Ix Iy E.Ix E.Iy (mm) (cm4 ) (cm4 ) (GN.mm²) (GN.mm²) P 2846 32.9 x 38.3 1.0 4.18 1.53 8.57 3.14 P 3210 24.9 x 38.9 1.5 3.28 1.21 6.72 2.48 Use handle side P 2519 23.0 x 38.0 2.0 3.99 1.83 8.18 3.75 P 2846 32.9 x 38.3 1.8 1.57 0.97 3.22 1.99 P 2270 Euro-groove infill Traditional 2500 15  PROFILE SHEET P 2538 nbfgfgh Ix(cm4 Iy(cm4 E.Ix(GN.mm²) E.Iy(GN.mm²) tyjtyj f g hh ) ) fg hrthujki h f ghgf Y P 2538 56.40 45.46 1.52 1.23 3... 8... X 1... 17 70 53 RSR 3.9 x 16 Z 2... 20 48 20 88 Reinforcement Accessories s Ix Iy E.Ix E.Iy 4 4 (mm) (cm ) (cm ) (GN.mm²) (GN.mm²) P 2846 32.9 x 38.3 1.0 4.18 1.53 8.57 3.13 P 2519 23.0 x 38.0 2.0 3.99 1.83 8.18 3.75 P 2846 32.9 x 38.3 1.8 1.57 0.97 3.22 1.99 P 2270 Euro-groove infill Traditional 2500 16  PROFILE SHEET P 2530 nbfgfgh Ix(cm4 Iy(cm4 E.Ix(GN.mm²) E.Iy(GN.mm²) tyjtyj f g hh ) ) fg hrthujki h f ghgf Y P 2530 75.96 101.98 2.05 2.75 3... 8... X 1... 17 2847 70 53 RSR 3.9 x 16 Z 2... 90 20 110 Reinforcement Accessories s Ix Iy E.Ix E.Iy (mm) (cm4 ) (cm4 ) (GN.mm²) (GN.mm²) P 2847 53.5 x 38.3 1.0 7.09 6.84 14.53 14.02 P 2843 53.5 x 38.3 x 1.75m 1.0 3.53 5.32 7.23 10.90 P 2859 43.0 x 38.0 1.5 5.16 6.31 10.58 3.13 P 3207 42.9 x 38.6 1.0 3.22 5.66 6.60 11.60 P 2270 Euro-groove infill Traditional 2500 17  PROFILE SHEET P 2531 nbfgfgh Ix(cm4 Iy(cm4 E.Ix(GN.mm²) E.Iy(GN.mm²) tyjtyj f g hh ) ) fg hrthujki h f ghgf Y P 2531 75.96 101.98 2.05 2.75 3... 8... X 1... 17 2847 70 53 RSR 3.9 x 16 Z 2... 20 70 20 110 Reinforcement Accessories s Ix Iy E.Ix E.Iy (mm) (cm4 ) (cm4 ) (GN.mm²) (GN.mm²) P 2847 53.5 x 38.3 1.0 7.09 6.84 14.53 14.02 P 2843 53.5 x 38.3 x 1.75m 1.0 3.53 5.32 7.23 10.90 P 2859 43.0 x 38.0 1.5 5.16 6.31 10.58 3.13 P 3207 42.9 x 38.6 1.0 3.22 5.66 6.60 11.60 P 2270 Euro-groove infill Traditional 2500 18  PROFILE SHEET P 2536 nbfgfgh Ix(cm4 Iy(cm4 E.Ix(GN.mm²) E.Iy(GN.mm²) tyjtyj f g hh ) ) fg hrthujki h f ghgf Y P 2536 45.38 17.67 1.23 0.48 3... 8... X 1... 17 RSR 3.9 x 13 Z 70 53 2... 48 20 68 Reinforcement Accessories s Ix Iy E.Ix E.Iy 4 4 (mm) (cm ) (cm ) (GN.mm²) (GN.mm²) P 2845 11.0 x 38.3 1.0 1.43 0.20 2.93 0.41 P 2869 P 3292 11.0 x 38.3 Glazing rebate 2.0 2.49 0.31 5.10 0.64 seal P 2539 11.0 x 38.8 3.5 2.76 0.23 0.07 0.01 Traditional 2500 19  PROFILE SHEET P 2535 nbfgfgh Ix(cm4 Iy(cm4 E.Ix(GN.mm²) E.Iy(GN.mm²) tyjtyj f g hh ) ) fg hrthujki h f ghgf Y P 2535 42.99 17.67 1.16 0.48 3... 8... X 1... 17 70 53 RSR 3.9 x 13 Z 2... 20 28 20 68 Reinforcement Accessories s Ix Iy E.Ix E.Iy 4 4 (mm) (cm ) (cm ) (GN.mm²) (GN.mm²) P 2845 11.0 x 38.3 1.0 1.43 0.20 2.93 0.41 P 2869 P 3292 11.0 x 38.3 Glazing rebate 2.0 2.49 0.31 5.10 0.64 seal P 2539 11.0 x 38.8 3.5 2.76 0.23 0.07 0.01 Traditional 2500 20 Traditional 2500: 2 Window preparation/calculation 2.2 Profile combinations 22 Published work© 2016 - Deceuninck This document contains proprietary and confidential information, do not copy or disclose this information without the express written consent of Deceuninck. Deceuninck reserves the right to change this drawing and any associated documents. Windows & Doors www.deceuninck.co.uk P 2592 PROFILE COMBINATION Fixed frame Uf 28mm (EN ISO 10077-2) Uf 40mm (EN ISO 10077-2) 1.140 W/m²K 1.063 W/m²K 32 37 52 CFG 4.3 x 16 Z 2576 2592 52 Traditional 2500 22 P 2533 PROFILE COMBINATION Fixed frame Uf 28mm (EN ISO 10077-2) Uf 40mm (EN ISO 10077-2) 1.115 W/m²K 1.036 W/m²K 50 55 70 CFG 4.3 x 16 Z 4808 2533 70 Traditional 2500 23 P 2535 PROFILE COMBINATION Transom/mullion Uf 28mm (EN ISO 10077-2) Uf 40mm (EN ISO 10077-2) 1.511 W/m²K 1.293 W/m²K 34 19 14 14 19 34 RSR 3.9 x 13Z 2845 2535 68 Traditional 2500 24 P 2538 PROFILE COMBINATION Transom/mullion Uf 28mm (EN ISO 10077-2) Uf 40mm (EN ISO 10077-2) 1.537 W/m²K 1.319 W/m²K 44 29 24 24 29 44 RSR 3.9 x 16Z 2846 2538 88 Traditional 2500 25 P 2531 PROFILE COMBINATION Transom/mullion Uf 28mm (EN ISO 10077-2) Uf 40mm (EN ISO 10077-2) 1.523 W/m²K 1.418 W/m²K 55 40 35 35 40 55 RSR 3.9 x 16Z 2847 2531 110 Traditional 2500 26 P 2592_2594 PROFILE COMBINATION Int bead casement Uf 28mm (EN ISO 10077-2) Uf 40mm (EN ISO 10077-2) 1.288 W/m²K 1.222 W/m²K 52 78 83 98 2576 2577 CFG 4.3 x 16Z 2592 2594 23 75 98 Traditional 2500 27 P 2533_2594 PROFILE COMBINATION Int bead casement Uf 28mm (EN ISO 10077-2) Uf 40mm (EN ISO 10077-2) 1.246 W/m²K 1.192 W/m²K 102 117 70 97 CFG 2577 4.3 x 16Z 4808 2533 2534 41 75 116 Traditional 2500 28 P 2592_2537 PROFILE COMBINATION Tilt & turn Uf 28mm (EN ISO 10077-2) Uf 40mm (EN ISO 10077-2) 1.538 W/m²K 1.479 W/m²K 112 24 92 97 RSR 3.9 x 16Z CFG 4.3 x 16Z 2846 2576 2537 2532 52 60 112 Traditional 2500 29 P 2533_2537 PROFILE COMBINATION Tilt & turn Uf 28mm (EN ISO 10077-2) Uf 28mm (EN ISO 10077-2) 1.463 W/m²K 1.428 W/m²K 110 115 130 42 RSR 3.9 x 13Z 2846 CFG 4.3 x 16Z 4808 2537 2533 70 60 130 Traditional 2500 30 P 2533_2538 PROFILE COMBINATION Balcony door Uf 28mm (EN ISO 10077-2) 1.433 W/m²K 110 115 130 70 CFG 4.3 x 16Z 4808 RSR 3.9 x 13Z 2519 2533 2538 42 88 130 Traditional 2500 31 P 2533_2530 PROFILE COMBINATION Door Uf 28mm (EN ISO 10077-2) Uf 28mm (EN ISO 10077-2) 1.458 W/m²K 1.416 W/m²K 132 137 152 42 RSR 3.9 x 16Z 2847 CFG 4.3 x 16Z 2530 2533 70 82 152 Traditional 2500 32 P 2533_2531 PROFILE COMBINATION Door Uf 28mm (EN ISO 10077-2) Uf 40mm (EN ISO 10077-2) 1.456 W/m²K 1.400 W/m²K 132 137 152 70 CFG 4.3 x 16Z 4808 RSR 3.9 x 16Z 2847 2533 2531 42 110 152 Traditional 2500 33 P 2536_2594 PROFILE COMBINATION Int bead casement Uf 28mm (EN ISO 10077-2) Uf 40mm (EN ISO 10077-2) 1.426 W/m²K 1.309 W/m²K 34 19 14 34 60 65 80 RSR 3.9 x 13Z 2577 2845 CFG 4.3 x 16Z 2536 2594 39 75 114 Traditional 2500 34 P 2537_2594 PROFILE COMBINATION Int bead casement Uf 28mm (EN ISO 10077-2) Uf 40mm (EN ISO 10077-2) 1.422W/m²K 1.343 W/m²K 44 29 24 44 70 75 90 RSR 3.9 x 16Z 2577 2846 CFG 4.3 x 16Z 2537 2594 59 75 134 Traditional 2500 35 P 2535_2537 PROFILE COMBINATION Tilt & turn Uf 28mm (EN ISO 10077-2) Uf 40mm (EN ISO 10077-2) 1.678 W/m²K 1.511 W/m²K 34 19 14 74 79 94 6 RSR 3.9 x 16Z RSR 3.9 x 13Z 2846 2845 2537 2535 68 60 128 Traditional 2500 36 P 2538_2537 PROFILE COMBINATION Tilt & turn Uf 28mm (EN ISO 10077-2) Uf 40mm (EN ISO 10077-2) 1.617 W/m²K 1.539 W/m²K 104 44 29 24 16 84 89 RSR 3.9 x 16Z RSR 3.9 x 16Z 2846 2846 2537 2538 88 60 148 Traditional 2500 37 P 2531_2537 PROFILE COMBINATION Tilt & turn Uf 28mm (EN ISO 10077-2) Uf 40mm (EN ISO 10077-2) 1.613 W/m²K 1.544 W/m²K 100 115 55 40 35 27 95 RSR 3.9 x 16Z RSR 3.9 x 16Z 2846 2847 2537 2531 110 60 170 Traditional 2500 38 P 2535_2594 PROFILE COMBINATION Int bead casement Uf 28mm (EN ISO 10077-2) Uf 40mm (EN ISO 10077-2) 1.446 W/m²K 1.315 W/m²K 80 65 60 34 34 60 65 80 2845 2577 2577 2594 5 5 2594 75 75 160 Traditional 2500 39 P 2535_2594 PROFILE COMBINATION French casement Uf 28mm (EN ISO 10077-2) Uf 40mm (EN ISO 10077-2) 1.511 W/m²K 1.383 W/m²K M 80 65 60 34 34 60 65 80 2845 2577 2577 2594 5 5 2594 75 75 160 Traditional 2500 40 P 2535_2537 PROFILE COMBINATION Double tilt & turn Uf 28mm (EN ISO 10077-2) 1.617 W/m²K 94 79 74 74 79 94 6 6 RSR RSR 3.9 x 16Z 3.9 x 16Z 3210 3210 2845 2537 2537 2535 60 68 60 188 Traditional 2500 41 P 2538_2537 PROFILE COMBINATION D ouble tilt & turn Uf 28mm (EN ISO 10077-2) 1.599 W/m²K 104 104 89 84 16 16 84 89 RSR RSR 3.9 x 16Z 3.9 x 16Z 3210 3210 Remove 2519 2537 2537 2538 60 88 60 208 Traditional 2500 42 P 2531_2537 PROFILE COMBINATION D ouble tilt & turn Uf 28mm (EN ISO 10077-2) 1.597 W/m²K 115 100 100 115 95 27 27 RSR RSR 95 3.9 x 16Z 3.9 x 16Z RSR 3210 3.9 x 16Z 3210 Remove 2859 2537 2537 2531 60 110 60 230 Traditional 2500 43 P 2535_2530 Door Uf 28mm (EN ISO 10077-2) Uf 40mm (EN ISO 10077-2) 1.600 W/m²K 1.496 W/m²K RSR 3.9 x 13Z 2535 34 19 14 68 2845 6 150 96 82 2847 101 116 2530 RSR 3.9 x 16Z Traditional 2500 44 P 2536_2531 PROFILE COMBINATION Door Uf 28mm (EN ISO 10077-2) Uf 40mm (EN ISO 10077-2) 1.597 W/m²K 1.494 W/m²K RSR 3.9 x 13Z 2536 34 40 14 2845 34 150 110 96 2847 101 116 2531 RSR 3.9 x 16Z Traditional 2500 45 P 2531_2530 PROFILE COMBINATION Door Uf 28mm (EN ISO 10077-2) Uf 40mm (EN ISO 10077-2) 1.538 W/m²K 1.480 W/m²K 117 122 137 55 40 35 27 RSR 3.9 x 16Z 3207 2843 RSR 3.9 x 16Z 2530 2531 110 82 192 Traditional 2500 46 P 2530_2531 PROFILE COMBINATION Door Uf 28mm (EN ISO 10077-2) Uf 40mm (EN ISO 10077-2) 1.540 W/m²K 137 1.481 W/m²K 122 117 27 35 40 55 3207 RSR 3.9 x 16Z RSR 3.9 x 16Z 2843 2530 2531 82 110 192 Traditional 2500 47 P 2535_2530 PROFILE COMBINATION French door Uf 28mm (EN ISO 10077-2) Uf 40mm (EN ISO 10077-2) 1.612 W/m²K 1.588 W/m²K M 115 100 101 116 95 96 5 6 2843 2843 2555 2539 2530 2530 2535 81 68 82 231 Traditional 2500 48 P 2535_2531 PROFILE COMBINATION French door Uf 28mm (EN ISO 10077-2) Uf 28mm (EN ISO 10077-2) 1.638 W/m²K 1.575 W/m²K M 115 100 101 116 95 34 34 96 2535 2539 2555 2843 2843 2531 5 6 2531 110 110 231 Traditional 2500 49 P 2976_2530 PROFILE COMBINATION Door Uf 28mm (EN ISO 10077-2) Uf 40mm (EN ISO 10077-2) 2.474 W/m²K 2.438 W/m²K 2530 130 115 2847 2847 RSR 3.9 x 16Z 90 110 130 3306 15 2980 20 25 15 2976 Traditional 2500 50 P 2977_2531 PROFILE COMBINATION Door Uf 28mm (EN ISO 10077-2) Uf 40mm (EN ISO 10077-2) 3.308 W/m²K 3.244 W/m²K 2531 130 115 2847 2847 110 110 2981 40 7 24 13 2977 Traditional 2500 51 Traditional 2500: 2 Window preparation/calculation 2.3 Surveying of the window/door 53 Published work© 2016 - Deceuninck This document contains proprietary and confidential information, do not copy or disclose this information without the express written consent of Deceuninck. Deceuninck reserves the right to change this drawing and any associated documents. Windows & Doors www.deceuninck.co.uk 2.3 Surveying the window/door Survey: A check should be made to confirm there are no structural defects to the aperture. Openings are measured in line with the pattern shown in fig.1 The smallest width and height dimensions are taken to become the tightest sizes to be used A check across the diagonals is also made to confirm the square shape of the opening The preferred method of fixing is determined during the survey, usually in discussion with the client, along with any other issues affecting the installation Ensure that the installation can satisfy the local Building Regulations for egress. fig.1 Measurement of openings During the survey stage, it is the responsibility of the installer to take into account the implications of all statutory regulations and health and safety issues. Fitting tolerances: Fitting tolerances, or clearances, are generated from the tightest sizes recorded above. Tolerances are essential to permit expansion and contraction of the PVC-U framing. The table shown in fig.2 is used to determine typical tolerances. Once the tolerances are deducted and allowances made for things such as stub-cills, the remaining sizes are the frame ‘manufacturing’ sizes. fig.2 Normal fitting tolerances Width/Height White PVC-U Non White PVC-U of opening Up to 3.0m 5mm 7.5mm 3.0m to 4.5m 7.5mm 11.0mm Note: The tolerances shown are per side of frame. Over 4.5m 10.0mm 14.0mm The thickness of any mortar bed should also be allowed for. Frame positioning: Care should be taken to ensure that new frame is correctly positioned in the opening and are located with horizontal members level and vertical members plumb. Temporary packers/wedges should be used to position and retain the framing before fixing. Traditional 2500 53  2.3.1 Door Installation Quantity & Position of Fixing Points Forces applied to doors are higher than those applied to windows, as a consequence the fixing positions to install a door frame are different to those used to install a window. 200 600 600 600 200 max max max max max To transfer sash load to the building effectively ensure screw fixing positions are in line with m ax 200 m ax 200 the hinges Fixing points m ax 600 Fixing points m ax 600 (dependant on threshold type) Fixing support packer Support packers must m ax 600 m ax 600 be used in conjunction with each fixing point, the packer must fill the clearance between masonry and the frame (or the fixing lug if m ax 600 m ax applicable) to prevent 600 distortion, the packes below the door transfer the weight of the door to structure. Suitable packer type must be: m ax 600 m ax -incompressible 600 -moisture resistant -rigid shape, cannot bend once fixed m ax m ax 200 200 200 600 600 600 200 max max max max max Alignment Fixing With the frame located in the aperture Bricks have very good load bearing but poor tensile use a level to align the hinge side of properties, because of this its important to use the the door first. Pack the frame accordingly correct fixings screws. and apply the appropriate fixings Screws introduce stresses into the masonry which when wrongly positioned can cause cracks potentially Repeat the process using a level to first weakening the fixing. align, pack and fix the handle side of Each screw creates an area of tension red( zone), in the door general it’s advisable to position fixing screws at a minimum distance of 40mm from the brick/block edge. Finally with the frame aligned plumb with the aperture pack the top side of the frame and fix If the distance between fixings is > 600mm apply extra support packers and fixings n40m m mi Traditional 2500 54 Fixing Lugs To cater for increasing cavity widths and door sash weights Deceuninck have developed suitable fixing lugs. The advised fixing lug is dependant on: - Glass weight = door dimension - Building cavity size > Trend towards deeper cavities to cater for increasing insulation thickness (160mm+) Important Our fixing lugs have been developed to maintain the doors correct position, not to fully support the overall weight Fixing lug Max projection Max cavity length (mm) size (mm) P 4991 90 120 Fixing lug must be P 4990 & P 4992 150 180 fixed to the structure with at least 2 screws For reinforced concrete the screw must be positioned adjacent P 4992 to the reinforcement UK stock item > 40m m P 4990