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Questions and Answers

What is a characteristic feature of a neutral flame in oxy-acetylene welding?

  • Excess oxygen content
  • Excess acetylene content
  • Equal amounts of oxygen and acetylene (correct)
  • Produces a high temperature with soot

Which of the following is a common non-destructive testing method?

  • Hardness testing
  • Tensile testing
  • Magnetic particle testing (correct)
  • Impact testing

What is the main advantage of using a hydraulic press over a mechanical press?

  • Ability to exert high pressure with less force (correct)
  • More precise material shaping
  • Faster operation speed
  • Lower energy consumption

For which process is atomization primarily used?

<p>Powder metallurgy (B)</p> Signup and view all the answers

Which of the following describes the purpose of normalising in metalworking?

<p>Refine the grain structure (C)</p> Signup and view all the answers

What is an essential characteristic of the electrolysis deposition process?

<p>Involves an electrolyte solution (B)</p> Signup and view all the answers

In powder metallurgy, which step follows the compaction of powdered metal?

<p>Sintering (C)</p> Signup and view all the answers

What type of chuck provides more stability for irregularly shaped workpieces?

<p>Four jaw chuck (C)</p> Signup and view all the answers

What is the primary function of a cupola furnace in the metal manufacturing process?

<p>To melt ferrous and non-ferrous metals using coke (A)</p> Signup and view all the answers

In the arc welding process, which accessory is essential for managing the arc between the electrode and the workpiece?

<p>Electrode holder (C)</p> Signup and view all the answers

Which process is characterized by using sand to form a mold for metal casting?

<p>Green sand molding (D)</p> Signup and view all the answers

What distinguishes the hot chamber die casting process from the cold chamber process?

<p>The molten metal is maintained in a chamber directly attached to the die (C)</p> Signup and view all the answers

What is a key advantage of using an induction furnace in metal processing?

<p>It allows for precise temperature control during melting (C)</p> Signup and view all the answers

What type of welding method does TIG represent?

<p>Tungsten Inert Gas welding (C)</p> Signup and view all the answers

Which of the following is NOT a type of flame produced in oxy-acetylene welding?

<p>Combustion flame (C)</p> Signup and view all the answers

What is an application of centrifugal casting?

<p>Creating hollow or cylindrical parts (A)</p> Signup and view all the answers

Flashcards

Oxy-acetylene flames

Different types of flames produced by the combustion of oxygen and acetylene, used in welding and cutting.

Neutral flame

An oxy-acetylene flame with even distribution of heat, suitable for general welding.

Reducing flame

Oxy-acetylene flame with excess acetylene, producing a blue flame suitable for welding specific metals.

Oxidizing flame

Oxy-acetylene flame with excess oxygen, producing a bright yellow-orange flame, good for melting.

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Press working operations

Metalworking processes using mechanical or hydraulic presses to shape or form materials.

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Blanking and piercing

Press operations using dies to cut out or create holes in metal sheets.

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Powder metallurgy

A manufacturing process where metal powders are combined and then compressed/sintered to form components.

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Sintering

Process of heating metal powders to bond them together under controlled conditions without melting the material.

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Green Sand Molding

A foundry process using sand mixed with water and clay to form a mold for casting metal. It's a common, relatively inexpensive process.

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Pattern Allowance

Extra material added to a pattern to account for shrinkage and machining in the casting process.

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Die Casting (Hot Chamber)

A metal casting process using a metal die to form a liquid metal into a desired shape under high pressure. Hot chamber uses a heated injection system.

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MIG Welding

A welding process using a consumable wire electrode to melt the base metal.

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Centrifugal Casting

A casting technique where molten metal is spun inside a mold, using centrifugal force to spread the metal evenly.

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Induction Furnace

A furnace that uses electromagnetic induction to heat and melt materials. An alternating current (AC) creates the magnetic field.

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Resistance Welding

A welding process that generates heat through resistance to an electric current between the pieces to be joined.

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Arc Welding

A welding process that produces heat by creating an electric arc between the electrode and the metal to be welded.

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