Use and Programming of Industrial Robots

Questions and Answers

What is the maximum temperature change allowed per minute?

3 K/min

0.5 K/min

1.1 K/min (correct)

2 K/min

At what altitude does power reduction start for the device?

2000 m above mean sea level

4000 m above mean sea level

1000 m above mean sea level (correct)

500 m above mean sea level

How frequently should batteries be recharged if stored at +25 °C?

Every 3 months

Every 12 months

Every 9 months

Every 6 months (correct)

What is the humidity class according to DIN EN 60721-3-3?

3k3 Signup and view all the answers

What is the required battery recharge interval for temperatures below +20 °C?

Every 9 months Signup and view all the answers

What is the maximum number of spheres that can be modeled for each tool in the safety functionality of KUKA.SafeOperation?

6 spheres Signup and view all the answers

Which of the following categories does KUKA.SafeOperation comply with according to EN ISO standards?

Category 3 Signup and view all the answers

What performance level does KUKA.SafeOperation achieve as per EN ISO 13849-1:2007?

Performance Level d Signup and view all the answers

Which of the following is NOT a requirement for guards as described in the Machinery Directive?

Must be easily bypassed Signup and view all the answers

What does SIL 2 correspond to according to EN 62061?

Safety Integrity Level 2 Signup and view all the answers

Which of the following is a function of safety fences according to the outlined requirements?

To prevent access to hazardous areas Signup and view all the answers

What must guards and protective devices be resistant to, according to the requirements?

Impacts and shocks Signup and view all the answers

What is one of the risks guards must prevent according to the safety requirements?

Risk of crushing from accidental closing Signup and view all the answers

What is the function of an integrated energy supply system in a robot?

It routes energy internally or along the outside of the robot. Signup and view all the answers

Which of the following is NOT a communication option available for robots?

Wi-Fi Direct Signup and view all the answers

How can sensors benefit automated processes?

By detecting environmental properties qualitatively or quantitatively. Signup and view all the answers

In which scenario can integrated inputs/outputs be utilized?

For communication between the robot and peripheral devices. Signup and view all the answers

Which characteristic is associated with sensors in a technological context?

They can amplify electrical signals to initiate actions. Signup and view all the answers

What potential problem does proper routing of dress packages within a robot address?

Prevention of damage from stress. Signup and view all the answers

Which of the following sensors can measure atmospheric changes?

All of the above Signup and view all the answers

What role does the controller play in the robot’s functioning?

Initiates steps based on sensor measurements. Signup and view all the answers

What year did KUKA develop the world's first industrial robot with six electric motor-driven axes?

1973 Signup and view all the answers

Which of the following innovations was introduced in 1927?

Large refuse collection vehicle Signup and view all the answers

What is the significance of the year 1976 in the context of KUKA robots?

Development of a robot model with electromechanically driven axes Signup and view all the answers

Which piece of technology was created in 1949?

Princess typewriter Signup and view all the answers

Which robotic innovation was developed in 1939?

Mars spot welding machine Signup and view all the answers

In which year did KUKA introduce a robot with an offset wrist?

1976 Signup and view all the answers

Which of the following is NOT one of the creations listed in the timeline?

Electric motor-sewing machine Signup and view all the answers

What was the primary feature of the FAMULUS robot introduced by KUKA?

It had six electric motor-driven axes Signup and view all the answers

What is the function of the KUKA Controller Bus (KCB)?

Connection of drive circuit devices Signup and view all the answers

Which option is a customer-specific feature for KUKA robots?

Soft PLC for general sequence control Signup and view all the answers

Which bus system is used for connecting safety interfaces?

KUKA System Bus (KSB) Signup and view all the answers

What does the KUKA Extension Bus (KEB) primarily connect?

EtherCat I/Os and Field bus connections Signup and view all the answers

Which of the following is NOT a component connected by the KUKA Controller Bus?

Extended Safety Interface Board Signup and view all the answers

Which bus system provides a connection for various field bus protocols?

KUKA Line Interface (KLI) Signup and view all the answers

What is the eXtended Motion (XM) option primarily used for?

Runtime system for KUKA MotionControl library Signup and view all the answers

Which function does the KUKA Line Interface (KLI) support?

Network connection via TCP/IP Signup and view all the answers

Which application is part of the system-relevant offerings?

Integrated KUKA safety controller Signup and view all the answers

Which of the following statements is true regarding the bus systems?

Each bus system connects specific components and has a unique role. Signup and view all the answers

Study Notes

Historical Milestones in Robotics

1900: Introduction of Knappich’s acetylene spotlight.
1927: Development of a large refuse collection vehicle for municipal use.
1939: Creation of the "Mars" spot welding machine.
1949: Launch of the "Princess" typewriter.
1970: Design of the turret for the Marder main infantry combat vehicle.
1973: KUKA develops the world’s first industrial robot, FAMULUS, featuring six electric motor-driven axes.
1976: Introduction of a new robot model with electromechanically driven axes and an offset wrist.

Integrated Energy Supply System

An integrated energy supply system routes energy internally or externally along the robot's body.
Dress packages are designed to avoid stress and prevent damage during operation.

Communication between Robots and Peripherals

Robots can communicate with peripherals via:
- Integrated inputs/outputs.
- Various bus systems: PROFINET, PROFIBUS, INTERBUS, ETHERNET IP, CAN bus/DeviceNet.
- Ethernet connections.

The Role and Function of Sensors

Sensors detect and measure various physical and chemical properties (heat radiation, temperature, humidity, etc.).
They process detected values in controllers using electrical amplification to initiate subsequent actions.
Sensors are crucial for enhancing automated processes.

Personnel Protection in Robotics

KUKA.SafeOperation offers safety functions to comply with safety standards such as Category 3 and Performance Level d (EN ISO 13849-1:2007).
Workspaces can be configured for personnel and equipment protection, using up to 16 configurable tools with multiple spheres.

Safety Regulations and Equipment

Safety fences must be robust, secure, and resistant to potential hazards (impacts, ejection risks, etc.).
Specific safety requirements are outlined in the Machinery Directive.

Environmental Conditions for Robots

Maximum operating temperatures range from +70 °C (248 K) to +343 K.
Humidity classification is maintained according to DIN EN 60721-3-3.
Power reduction occurs at altitudes of 1000 to 4000 meters above sea level.

Battery Management Guidelines

Batteries require regular recharging based on storage temperature:
- Every 9 months at or below +20 °C.
- Every 6 months between +20 °C and +30 °C.
- Every 3 months between +30 °C and +40 °C.

KUKA Control and Bus Systems

Robot system applications include RC (Robot Control), integrated safety control, custom PLC options, and process control with integration features to support vision capability.
The KR C4 controller features four EtherNet-based bus systems:
- KCB: Connects drive circuit devices.
- KSB: Connects smartPAD and safety boards.
- KEB: Connects EtherCat I/Os and gateways.
- KLI: Facilitates PLC and field bus connections alongside remote operation capabilities.

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Description

This quiz covers the essential aspects of using and programming industrial robots, detailing historical advancements and key figures in the field. Participants will explore the evolution of robot technology and its applications in various industries. Gain insights into both theoretical concepts and practical programming skills.