Ultrasonic Testing for Welded Pipelines Quiz
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Questions and Answers

Who is responsible for developing the ultrasonic testing application technique and approving the testing procedure?

  • NDT Level II personnel
  • Company personnel
  • NDT Level III personnel (correct)
  • Contractor personnel
  • Who is authorized to calibrate equipment and interpret the ultrasonic test results?

  • Contractor personnel
  • Level I certified personnel
  • Company personnel
  • Level II or III certified personnel (correct)
  • Who is responsible for performing the ultrasonic test and evaluating the results?

  • Company personnel
  • NDT Level I personnel
  • NDT Level II or III personnel (correct)
  • Contractor personnel
  • When is the company required to demonstrate the application of the ultrasonic procedure and systems?

    <p>Prior to final written approval</p> Signup and view all the answers

    Which essential variables in welding require requalification of the welding operator?

    <p>Welding process, direction, and filler metal type</p> Signup and view all the answers

    Which testing records must be maintained for qualified operators?

    <p>Records of tests required and detailed results for each test</p> Signup and view all the answers

    Which testing method shall be in accordance with 11.1?

    <p>Radiographic testing</p> Signup and view all the answers

    What process should be used for automatic welding without filler metal additions?

    <p>Flash butt-welding process</p> Signup and view all the answers

    What must be established and qualified before production welding is started?

    <p>Detailed welding procedure specification</p> Signup and view all the answers

    Which changes require requalification of the welding operator?

    <p>Wall thickness and joint design</p> Signup and view all the answers

    In accordance with which section should acceptance standards for non-destructive testing (NDT) be?

    <p>Section 9</p> Signup and view all the answers

    Which method should be used for ultrasonic testing?

    <p>Pulse-echo testing</p> Signup and view all the answers

    What is required for welding operators to be qualified?

    <p>Producing an acceptable weld using the qualified welding procedure</p> Signup and view all the answers

    What is required to be maintained for qualified operators?

    <p>Records of tests required and detailed results for each test</p> Signup and view all the answers

    Which process should be used for automatic welding without filler metal additions?

    <p>Gas tungsten arc welding process</p> Signup and view all the answers

    What must be done before production welding is started?

    <p>Establishment and qualification of a detailed welding procedure specification</p> Signup and view all the answers

    What is the purpose of destructive testing of the weld sample?

    <p>To confirm results of ultrasonic testing</p> Signup and view all the answers

    What is the basis for manual ultrasonic testing sensitivity?

    <p>Reference standard with specific requirements for notch depth and dimensions</p> Signup and view all the answers

    What is used for calibration reflectors in automatic ultrasonic testing?

    <p>Flat bottom holes machined into the pipe</p> Signup and view all the answers

    What is installed at the weld centerline position for each fill pass required by the welding procedure?

    <p>Planar reflectors or flat bottom holes</p> Signup and view all the answers

    What technique is carried out to determine actual full skip distance and refracted angle?

    <p>Transfer technique using probes of the same nominal angles and frequencies</p> Signup and view all the answers

    What type of testing is performed before ultrasonic testing on both sides of the weld?

    <p>Compression wave testing of parent material</p> Signup and view all the answers

    What should the second backwall echo from the reference standard be adjusted to in manual compression wave testing of parent material?

    <p>At least 80% of full screen height</p> Signup and view all the answers

    What is the purpose of ultrasonic testing procedure for production welding?

    <p>To locate imperfections and defects, and determine weld acceptability</p> Signup and view all the answers

    What is documented and compared with radiographs during the ultrasonic testing procedure?

    <p>Results</p> Signup and view all the answers

    What may be required if there are differences in detection results during ultrasonic testing?

    <p>Destructive testing of the weld sample</p> Signup and view all the answers

    What requires additional demonstration welds if there are changes in wall thickness, bevel design, acoustic velocity, and welding process?

    <p>Ultrasonic testing procedure</p> Signup and view all the answers

    What is the basis for destructive testing of the weld sample?

    <p>To confirm results of ultrasonic testing</p> Signup and view all the answers

    Study Notes

    Ultrasonic Testing Procedure for Welded Joints in Pipelines

    • Changes in wall thickness, bevel design, acoustic velocity, and welding process require additional demonstration welds.
    • Radiographs are made of the welds and results are documented.
    • Ultrasonic testing procedure is applied within detailed temperature ranges and results are documented and compared with radiographs.
    • Differences in detection results are documented and noted.
    • Destructive testing of the weld sample may be required to confirm results.
    • Ultrasonic testing procedure for production welding is based on its capability to locate imperfections and defects, and determine weld acceptability.
    • Manual ultrasonic testing sensitivity is based on a reference standard with specific requirements for notch depth and dimensions.
    • For automatic ultrasonic testing, flat bottom holes are machined into the pipe for calibration reflectors.
    • Planar reflectors or flat bottom holes are installed at the weld centerline position for each fill pass required by the welding procedure.
    • A transfer technique using probes of the same nominal angles and frequencies is carried out to determine actual full skip distance and refracted angle.
    • Compression wave testing of parent material on both sides of the weld is performed before ultrasonic testing.
    • Manual compression wave testing of parent material is performed with the second backwall echo from the reference standard adjusted to at least 80% of full screen height.

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    Description

    Test your knowledge of ultrasonic testing procedures for welded joints in pipelines with this quiz. Explore topics such as wall thickness changes, acoustic velocity, destructive testing, and the use of calibration reflectors. See how well you understand the documentation and comparison of results from radiographs and ultrasonic testing.

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