Podcast
Questions and Answers
Who is responsible for developing the ultrasonic testing application technique and approving the testing procedure?
Who is responsible for developing the ultrasonic testing application technique and approving the testing procedure?
- NDT Level II personnel
- Company personnel
- NDT Level III personnel (correct)
- Contractor personnel
Who is authorized to calibrate equipment and interpret the ultrasonic test results?
Who is authorized to calibrate equipment and interpret the ultrasonic test results?
- Contractor personnel
- Level I certified personnel
- Company personnel
- Level II or III certified personnel (correct)
Who is responsible for performing the ultrasonic test and evaluating the results?
Who is responsible for performing the ultrasonic test and evaluating the results?
- Company personnel
- NDT Level I personnel
- NDT Level II or III personnel (correct)
- Contractor personnel
When is the company required to demonstrate the application of the ultrasonic procedure and systems?
When is the company required to demonstrate the application of the ultrasonic procedure and systems?
Which essential variables in welding require requalification of the welding operator?
Which essential variables in welding require requalification of the welding operator?
Which testing records must be maintained for qualified operators?
Which testing records must be maintained for qualified operators?
Which testing method shall be in accordance with 11.1?
Which testing method shall be in accordance with 11.1?
What process should be used for automatic welding without filler metal additions?
What process should be used for automatic welding without filler metal additions?
What must be established and qualified before production welding is started?
What must be established and qualified before production welding is started?
Which changes require requalification of the welding operator?
Which changes require requalification of the welding operator?
In accordance with which section should acceptance standards for non-destructive testing (NDT) be?
In accordance with which section should acceptance standards for non-destructive testing (NDT) be?
Which method should be used for ultrasonic testing?
Which method should be used for ultrasonic testing?
What is required for welding operators to be qualified?
What is required for welding operators to be qualified?
What is required to be maintained for qualified operators?
What is required to be maintained for qualified operators?
Which process should be used for automatic welding without filler metal additions?
Which process should be used for automatic welding without filler metal additions?
What must be done before production welding is started?
What must be done before production welding is started?
What is the purpose of destructive testing of the weld sample?
What is the purpose of destructive testing of the weld sample?
What is the basis for manual ultrasonic testing sensitivity?
What is the basis for manual ultrasonic testing sensitivity?
What is used for calibration reflectors in automatic ultrasonic testing?
What is used for calibration reflectors in automatic ultrasonic testing?
What is installed at the weld centerline position for each fill pass required by the welding procedure?
What is installed at the weld centerline position for each fill pass required by the welding procedure?
What technique is carried out to determine actual full skip distance and refracted angle?
What technique is carried out to determine actual full skip distance and refracted angle?
What type of testing is performed before ultrasonic testing on both sides of the weld?
What type of testing is performed before ultrasonic testing on both sides of the weld?
What should the second backwall echo from the reference standard be adjusted to in manual compression wave testing of parent material?
What should the second backwall echo from the reference standard be adjusted to in manual compression wave testing of parent material?
What is the purpose of ultrasonic testing procedure for production welding?
What is the purpose of ultrasonic testing procedure for production welding?
What is documented and compared with radiographs during the ultrasonic testing procedure?
What is documented and compared with radiographs during the ultrasonic testing procedure?
What may be required if there are differences in detection results during ultrasonic testing?
What may be required if there are differences in detection results during ultrasonic testing?
What requires additional demonstration welds if there are changes in wall thickness, bevel design, acoustic velocity, and welding process?
What requires additional demonstration welds if there are changes in wall thickness, bevel design, acoustic velocity, and welding process?
What is the basis for destructive testing of the weld sample?
What is the basis for destructive testing of the weld sample?
Flashcards
Who develops the ultrasonic testing technique?
Who develops the ultrasonic testing technique?
NDT Level III personnel are responsible for developing the ultrasonic testing application technique and approving the testing procedure.
Who calibrates ultrasonic equipment?
Who calibrates ultrasonic equipment?
Level II or III certified personnel are authorized to calibrate ultrasonic equipment and interpret the test results.
Who performs the ultrasonic test?
Who performs the ultrasonic test?
NDT Level II or III personnel are responsible for performing the ultrasonic test and evaluating the results.
When is the ultrasonic procedure demonstrated?
When is the ultrasonic procedure demonstrated?
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What changes require requalification of the welding operator?
What changes require requalification of the welding operator?
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What records are maintained for qualified operators?
What records are maintained for qualified operators?
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Which section outlines radiographic testing?
Which section outlines radiographic testing?
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What process is used for automatic welding without filler metal?
What process is used for automatic welding without filler metal?
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What needs to be established before production welding?
What needs to be established before production welding?
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What changes require requalification for welding operators?
What changes require requalification for welding operators?
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Where are NDT acceptance standards found?
Where are NDT acceptance standards found?
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What method is used for ultrasonic testing?
What method is used for ultrasonic testing?
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How are welding operators qualified?
How are welding operators qualified?
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What records must be kept for qualified operators?
What records must be kept for qualified operators?
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What process is used for automatic welding without filler metal?
What process is used for automatic welding without filler metal?
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What must be established before production welding begins?
What must be established before production welding begins?
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What is the purpose of destructive weld testing?
What is the purpose of destructive weld testing?
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What is the basis for manual ultrasonic testing sensitivity?
What is the basis for manual ultrasonic testing sensitivity?
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What is used for calibration reflectors in automatic ultrasonic testing?
What is used for calibration reflectors in automatic ultrasonic testing?
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What is installed for each fill pass in automatic ultrasonic testing?
What is installed for each fill pass in automatic ultrasonic testing?
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What technique is used to determine skip distance and angle?
What technique is used to determine skip distance and angle?
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What testing is performed before ultrasonic testing?
What testing is performed before ultrasonic testing?
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What is the required echo level in compression wave testing?
What is the required echo level in compression wave testing?
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What is the purpose of ultrasonic testing in production welding?
What is the purpose of ultrasonic testing in production welding?
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What is documented and compared in ultrasonic testing?
What is documented and compared in ultrasonic testing?
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When is destructive testing required?
When is destructive testing required?
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What changes require additional demonstration welds for ultrasonic testing?
What changes require additional demonstration welds for ultrasonic testing?
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What is the basis for destructive weld testing?
What is the basis for destructive weld testing?
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Study Notes
Ultrasonic Testing Procedure for Welded Joints in Pipelines
- Changes in wall thickness, bevel design, acoustic velocity, and welding process require additional demonstration welds.
- Radiographs are made of the welds and results are documented.
- Ultrasonic testing procedure is applied within detailed temperature ranges and results are documented and compared with radiographs.
- Differences in detection results are documented and noted.
- Destructive testing of the weld sample may be required to confirm results.
- Ultrasonic testing procedure for production welding is based on its capability to locate imperfections and defects, and determine weld acceptability.
- Manual ultrasonic testing sensitivity is based on a reference standard with specific requirements for notch depth and dimensions.
- For automatic ultrasonic testing, flat bottom holes are machined into the pipe for calibration reflectors.
- Planar reflectors or flat bottom holes are installed at the weld centerline position for each fill pass required by the welding procedure.
- A transfer technique using probes of the same nominal angles and frequencies is carried out to determine actual full skip distance and refracted angle.
- Compression wave testing of parent material on both sides of the weld is performed before ultrasonic testing.
- Manual compression wave testing of parent material is performed with the second backwall echo from the reference standard adjusted to at least 80% of full screen height.
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