Ultrasonic Testing for Welded Pipelines Quiz

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Questions and Answers

Who is responsible for developing the ultrasonic testing application technique and approving the testing procedure?

  • NDT Level II personnel
  • Company personnel
  • NDT Level III personnel (correct)
  • Contractor personnel

Who is authorized to calibrate equipment and interpret the ultrasonic test results?

  • Contractor personnel
  • Level I certified personnel
  • Company personnel
  • Level II or III certified personnel (correct)

Who is responsible for performing the ultrasonic test and evaluating the results?

  • Company personnel
  • NDT Level I personnel
  • NDT Level II or III personnel (correct)
  • Contractor personnel

When is the company required to demonstrate the application of the ultrasonic procedure and systems?

<p>Prior to final written approval (D)</p> Signup and view all the answers

Which essential variables in welding require requalification of the welding operator?

<p>Welding process, direction, and filler metal type (B)</p> Signup and view all the answers

Which testing records must be maintained for qualified operators?

<p>Records of tests required and detailed results for each test (B)</p> Signup and view all the answers

Which testing method shall be in accordance with 11.1?

<p>Radiographic testing (C)</p> Signup and view all the answers

What process should be used for automatic welding without filler metal additions?

<p>Flash butt-welding process (B)</p> Signup and view all the answers

What must be established and qualified before production welding is started?

<p>Detailed welding procedure specification (A)</p> Signup and view all the answers

Which changes require requalification of the welding operator?

<p>Wall thickness and joint design (D)</p> Signup and view all the answers

In accordance with which section should acceptance standards for non-destructive testing (NDT) be?

<p>Section 9 (A)</p> Signup and view all the answers

Which method should be used for ultrasonic testing?

<p>Pulse-echo testing (C)</p> Signup and view all the answers

What is required for welding operators to be qualified?

<p>Producing an acceptable weld using the qualified welding procedure (C)</p> Signup and view all the answers

What is required to be maintained for qualified operators?

<p>Records of tests required and detailed results for each test (B)</p> Signup and view all the answers

Which process should be used for automatic welding without filler metal additions?

<p>Gas tungsten arc welding process (A)</p> Signup and view all the answers

What must be done before production welding is started?

<p>Establishment and qualification of a detailed welding procedure specification (B)</p> Signup and view all the answers

What is the purpose of destructive testing of the weld sample?

<p>To confirm results of ultrasonic testing (C)</p> Signup and view all the answers

What is the basis for manual ultrasonic testing sensitivity?

<p>Reference standard with specific requirements for notch depth and dimensions (A)</p> Signup and view all the answers

What is used for calibration reflectors in automatic ultrasonic testing?

<p>Flat bottom holes machined into the pipe (C)</p> Signup and view all the answers

What is installed at the weld centerline position for each fill pass required by the welding procedure?

<p>Planar reflectors or flat bottom holes (C)</p> Signup and view all the answers

What technique is carried out to determine actual full skip distance and refracted angle?

<p>Transfer technique using probes of the same nominal angles and frequencies (D)</p> Signup and view all the answers

What type of testing is performed before ultrasonic testing on both sides of the weld?

<p>Compression wave testing of parent material (C)</p> Signup and view all the answers

What should the second backwall echo from the reference standard be adjusted to in manual compression wave testing of parent material?

<p>At least 80% of full screen height (D)</p> Signup and view all the answers

What is the purpose of ultrasonic testing procedure for production welding?

<p>To locate imperfections and defects, and determine weld acceptability (C)</p> Signup and view all the answers

What is documented and compared with radiographs during the ultrasonic testing procedure?

<p>Results (C)</p> Signup and view all the answers

What may be required if there are differences in detection results during ultrasonic testing?

<p>Destructive testing of the weld sample (A)</p> Signup and view all the answers

What requires additional demonstration welds if there are changes in wall thickness, bevel design, acoustic velocity, and welding process?

<p>Ultrasonic testing procedure (D)</p> Signup and view all the answers

What is the basis for destructive testing of the weld sample?

<p>To confirm results of ultrasonic testing (A)</p> Signup and view all the answers

Flashcards

Who develops the ultrasonic testing technique?

NDT Level III personnel are responsible for developing the ultrasonic testing application technique and approving the testing procedure.

Who calibrates ultrasonic equipment?

Level II or III certified personnel are authorized to calibrate ultrasonic equipment and interpret the test results.

Who performs the ultrasonic test?

NDT Level II or III personnel are responsible for performing the ultrasonic test and evaluating the results.

When is the ultrasonic procedure demonstrated?

The company must demonstrate the application of the ultrasonic procedure and systems before final written approval is granted.

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What changes require requalification of the welding operator?

Changes in welding process, direction, and filler metal type require requalification of the welding operator.

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What records are maintained for qualified operators?

Records of tests required and detailed results for each test must be maintained for qualified operators.

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Which section outlines radiographic testing?

Radiographic testing should be performed in accordance with Section 11.1.

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What process is used for automatic welding without filler metal?

The flash butt-welding process should be used for automatic welding without filler metal additions.

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What needs to be established before production welding?

A detailed welding procedure specification must be established and qualified before production welding is started.

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What changes require requalification for welding operators?

Changes in wall thickness and joint design require requalification of the welding operator.

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Where are NDT acceptance standards found?

Acceptance standards for non-destructive testing (NDT) should be in accordance with Section 9.

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What method is used for ultrasonic testing?

Pulse-echo testing should be used for ultrasonic testing.

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How are welding operators qualified?

Welding operators must be qualified by producing an acceptable weld using the qualified welding procedure.

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What records must be kept for qualified operators?

Records of tests required and detailed results for each test must be maintained for qualified operators.

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What process is used for automatic welding without filler metal?

The gas tungsten arc welding process should be used for automatic welding without filler metal additions.

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What must be established before production welding begins?

A detailed welding procedure specification must be established and qualified before production welding is started.

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What is the purpose of destructive weld testing?

The purpose of destructive testing of the weld sample is to confirm results of ultrasonic testing.

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What is the basis for manual ultrasonic testing sensitivity?

The basis for manual ultrasonic testing sensitivity is a reference standard with specific requirements for notch depth and dimensions.

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What is used for calibration reflectors in automatic ultrasonic testing?

Flat bottom holes machined into the pipe are used as calibration reflectors in automatic ultrasonic testing.

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What is installed for each fill pass in automatic ultrasonic testing?

Planar reflectors or flat bottom holes are installed at the weld centerline position for each fill pass required by the welding procedure.

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What technique is used to determine skip distance and angle?

The transfer technique, using probes of the same nominal angles and frequencies, is used to determine actual full skip distance and refracted angle.

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What testing is performed before ultrasonic testing?

Compression wave testing of parent material is performed before ultrasonic testing on both sides of the weld.

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What is the required echo level in compression wave testing?

The second backwall echo from the reference standard should be adjusted to at least 80% of full screen height in manual compression wave testing of parent material.

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What is the purpose of ultrasonic testing in production welding?

The purpose of the ultrasonic testing procedure for production welding is to locate imperfections and defects, and determine weld acceptability.

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What is documented and compared in ultrasonic testing?

Results of ultrasonic testing are documented and compared with radiographs.

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When is destructive testing required?

Destructive testing of the weld sample may be required if there are differences in detection results during ultrasonic testing.

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What changes require additional demonstration welds for ultrasonic testing?

Changes in wall thickness, bevel design, acoustic velocity, and welding process require additional demonstration welds for the ultrasonic testing procedure.

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What is the basis for destructive weld testing?

The basis for destructive testing of the weld sample is to confirm results of ultrasonic testing.

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Study Notes

Ultrasonic Testing Procedure for Welded Joints in Pipelines

  • Changes in wall thickness, bevel design, acoustic velocity, and welding process require additional demonstration welds.
  • Radiographs are made of the welds and results are documented.
  • Ultrasonic testing procedure is applied within detailed temperature ranges and results are documented and compared with radiographs.
  • Differences in detection results are documented and noted.
  • Destructive testing of the weld sample may be required to confirm results.
  • Ultrasonic testing procedure for production welding is based on its capability to locate imperfections and defects, and determine weld acceptability.
  • Manual ultrasonic testing sensitivity is based on a reference standard with specific requirements for notch depth and dimensions.
  • For automatic ultrasonic testing, flat bottom holes are machined into the pipe for calibration reflectors.
  • Planar reflectors or flat bottom holes are installed at the weld centerline position for each fill pass required by the welding procedure.
  • A transfer technique using probes of the same nominal angles and frequencies is carried out to determine actual full skip distance and refracted angle.
  • Compression wave testing of parent material on both sides of the weld is performed before ultrasonic testing.
  • Manual compression wave testing of parent material is performed with the second backwall echo from the reference standard adjusted to at least 80% of full screen height.

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