Total Quality Management Overview
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What is the primary idea behind the concept of 'performance' as a dimension of quality?

  • The product's ability to be easily repaired.
  • The product's extra features that assist the user.
  • The basic operating characteristics of the product. (correct)
  • How a product compares to pre-established standards.
  • Which dimension of quality focuses on the product meeting pre-established standards?

  • Reliability
  • Conformance (correct)
  • Durability
  • Serviceability
  • What is the main focus of the 'serviceability' dimension of quality?

  • The product's visual and tactile characteristics.
  • The product's ability to operate within the expected timeframe.
  • The product's ability to perform its primary task.
  • The availability of repair options and speed of repair. (correct)
  • Which of the following is NOT a dimension of quality?

    <p>Efficiency (A)</p> Signup and view all the answers

    Which of the following best describes the 'reliability' dimension of quality?

    <p>The product’s ability to operate correctly over time. (C)</p> Signup and view all the answers

    What is the main difference between 'durability' and 'serviceability' as dimensions of quality?

    <p>Serviceability is about ease of repair; durability is about the possibility of repair. (D)</p> Signup and view all the answers

    During the Industrial Revolution, what was a major shift in manufacturing regarding workers?

    <p>Workers began specializing in singular parts, losing the sense of the overall product. (B)</p> Signup and view all the answers

    What was developed by H.F. Dodge and H.G. Romig in the 1920's, which was then utilized in product quality?

    <p>Statistical acceptance sampling (C)</p> Signup and view all the answers

    What is the primary purpose of using an index derived from total quality cost compared to a base?

    <p>To enable the plotting and analysis of quality cost trends using statistical control charts. (D)</p> Signup and view all the answers

    For long-range quality cost analysis, what is the base most frequently used to present quality cost data to top management?

    <p>Net sales. (C)</p> Signup and view all the answers

    Why is it important that quality costs incurred be related to sales for the same period?

    <p>To consider sales as the 'opportunity' for quality costs to occur. (B)</p> Signup and view all the answers

    According to the information, which of the following is NOT a typical base for calculating cost of quality?

    <p>Percent of total marketing expenses. (D)</p> Signup and view all the answers

    What is the foundational principle behind TQM regarding the relationship between defect prevention and quality costs?

    <p>Total quality costs are minimized when organizations focus on preventing defects rather than dealing with failures. (B)</p> Signup and view all the answers

    Which of these is an example of a prevention cost?

    <p>Training employees on quality procedures. (B)</p> Signup and view all the answers

    Which activity is a typical appraisal cost?

    <p>Sampling during production for quality control. (D)</p> Signup and view all the answers

    Which of the following is an example of an internal failure cost?

    <p>Reworking a product after discovering a defect before it reaches the customer. (B)</p> Signup and view all the answers

    Why is the inspection of raw materials considered very important in appraisal costs?

    <p>Substandard raw materials can lead to substandard end products. (B)</p> Signup and view all the answers

    What does the Cost-of-Quality Trend Analysis primarily illustrate?

    <p>The changes in the costs of prevention, appraisal, and failure over time. (D)</p> Signup and view all the answers

    Which of these options is NOT a type of cost of quality?

    <p>Material costs (D)</p> Signup and view all the answers

    Which of the following is NOT a listed role of senior management in the context of TQM?

    <p>Directly managing all process improvement teams (D)</p> Signup and view all the answers

    In a Pareto chart, how are the bars arranged?

    <p>From the most frequent or costly to the least. (A)</p> Signup and view all the answers

    What is a critical initial step that organizations should take when implementing TQM systems?

    <p>Assess current culture, customer satisfaction, and quality management systems (D)</p> Signup and view all the answers

    Why are external failure costs usually the most expensive category of quality costs?

    <p>Because they occur after the product reaches the customer and include things like lost reputation and returns. (C)</p> Signup and view all the answers

    Which of these actions best describes 'Sharpen the Saw' in the context of the provided text?

    <p>Emphasizing continuous personal and organizational renewal (B)</p> Signup and view all the answers

    According to the content, what is a key factor regarding materials used for a bridge?

    <p>The strength, to avoid erosion and potential structural issues. (C)</p> Signup and view all the answers

    What type of analysis involves comparing current cost levels with those from the past?

    <p>Tendency analysis. (B)</p> Signup and view all the answers

    What is one listed approach that the senior management use to support TQM, according to the text?

    <p>Provide recognition and reward system. (A)</p> Signup and view all the answers

    What role does the steering committee play in a TQM implementation?

    <p>Managing the overall momentum of the TQM implementation (D)</p> Signup and view all the answers

    What is a fundamental principle of Total Quality Management (TQM) according to the text?

    <p>Quality is everyone's responsibility on all levels of the workforce. (B)</p> Signup and view all the answers

    Which step immediately follows the identification of core values and principles in the TQM implementation process?

    <p>Development of TQM master plan on the basis of the previous steps (D)</p> Signup and view all the answers

    What is Management By Wandering Around (MBWA) in the context of the Roles of Senior Management?

    <p>Actively engaging with and observing employees and processes (D)</p> Signup and view all the answers

    What is a direct example from the text that managers should do individually?

    <p>To contribute to TQM through hoshin planning, training or coaching (B)</p> Signup and view all the answers

    Which strategy involves adapting successful TQM practices from leading organizations?

    <p>The organization model approach (B)</p> Signup and view all the answers

    What is a key focus of the TQM element approach?

    <p>Focusing on specific business processes or organizational units (B)</p> Signup and view all the answers

    Which of the following is a characteristic of the guru approach to TQM implementation?

    <p>It uses the teachings of leading quality thinkers to guide improvements. (A)</p> Signup and view all the answers

    What is a common strategy employed by organizations using the Japanese total quality approach?

    <p>Learning from companies that have won the Deming Prize. (D)</p> Signup and view all the answers

    Which TQM implementation method was most popular in the early 1980s?

    <p>The TQM element approach (D)</p> Signup and view all the answers

    Which approach to TQM implementation would use quality circles?

    <p>The TQM element approach (C)</p> Signup and view all the answers

    What is a key focus area when considering TQM implementation?

    <p>Constant employee awareness and feedback (D)</p> Signup and view all the answers

    What is a step that MUST be included in the daily process management regarding TQM?

    <p>Evaluating progress and revising the plan as needed (D)</p> Signup and view all the answers

    What is the primary focus of quality planning?

    <p>Ensuring customer needs are met through product development. (A)</p> Signup and view all the answers

    What does Cost of Quality (COQ) methodology primarily help an organization determine?

    <p>The extent to which organizational resources are used for activities related to quality. (C)</p> Signup and view all the answers

    Which of the following is NOT considered a typical base for analysing quality costs?

    <p>A customer satisfaction base. (A)</p> Signup and view all the answers

    Why is it essential to adjust quality cost data for time-related changes?

    <p>To get a better sense of quality cost improvement trends over time. (D)</p> Signup and view all the answers

    Which is a key aspect to identify in order to understand where quality improvement projects will give the best results?

    <p>The actual dollars spent on quality-related activities. (A)</p> Signup and view all the answers

    What does the term 'safety' primarily refer to in the context of product development?

    <p>The absence of injury or harm when the product is used. (A)</p> Signup and view all the answers

    Why are multiple bases sometimes needed when analyzing quality costs?

    <p>To get a more complete picture of the relative magnitude of quality costs. (B)</p> Signup and view all the answers

    When might the use of actual dollars spent NOT be a clear indication of quality cost improvement trends?

    <p>When the production rate fluctuates. (D)</p> Signup and view all the answers

    Flashcards

    Loss of Quality Awareness in Early Manufacturing

    In the production process, workers only focus on a specific part and lose sight of their contribution to the final product's quality.

    Shewhart's Statistical Chart

    A statistical method used to control product variables, marking the beginning of statistical quality control (SQC) and statistical process control (SPC).

    Statistical Acceptance Sampling

    A way to check product quality using statistics, instead of inspecting every single product (100%).

    Total Quality Management (TQM)

    The core principles of quality management that aim to achieve excellence in all aspects of a company's operations.

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    Product Performance

    The essential functionality that the product is designed to deliver.

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    Product Features

    Extra features that enhance or simplify product usage, beyond its basic functionality.

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    Product Reliability

    The time period a product functions reliably without problems.

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    Product Conformance

    The product's ability to meet established quality standards.

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    Quality Planning

    A structured process designed to ensure that customer needs are met by the final product.

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    Cost of Quality (COQ)

    The methodology used to measure how effectively an organization uses its resources to prevent, assess, and repair quality issues.

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    Quality Costs

    The total cost associated with preventing, detecting, and fixing quality issues.

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    Bases for Quality Costs

    A specific metric used to analyze quality costs by relating them to a relevant base, providing context for understanding the magnitude.

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    Labor Base

    Using total labor (direct, indirect) as a reference point to analyze quality costs.

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    Cost Base

    Using operational expenditures as a reference point to analyze quality costs.

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    Sales Base

    Using sales revenue as a reference point to analyze quality costs.

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    Unit Base

    Using the number of units produced as a reference point to analyze quality costs.

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    Prevention Costs

    Costs associated with preventing defects before they occur. Examples include employee training, supplier certification, and preventive maintenance.

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    Appraisal Costs

    Costs associated with assessing and analyzing product quality during and after production. Examples include inspections, testing, and audits.

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    Internal Failure Costs

    Costs associated with defects found within an organization, before the product reaches the customer. Examples include rework, scrap, and downtime.

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    External Failure Costs

    Costs associated with defects found after the product has been shipped to the customer. Examples include warranty repairs, product returns, and customer complaints.

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    Quality Cost Index

    The ratio of total cost of quality to a specific base, like production costs or sales revenue. Used to track quality cost trends over time.

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    Prevention Over Failure

    The belief that proactively preventing defects is more cost-effective than dealing with the consequences of defective products.

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    Minimizing Total Quality Costs

    The idea that minimizing all types of quality costs (prevention, appraisal, internal failure, and external failure) helps achieve optimal business performance.

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    Cost-of-Quality Trend Analysis

    The Cost-of-Quality Trend Analysis chart displays prevention, appraisal, and failure costs over time, allowing you to identify trends and areas for improvement.

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    Pareto Chart

    A bar graph used to visualize the frequency or cost of different causes of quality issues, highlighting the most significant problems for focused improvement.

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    Tendency Analysis

    A technique for analyzing quality costs by comparing the cost levels in the present with past periods, identifying trends over time.

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    Quality at all levels

    The first principle of Total Quality Management (TQM): emphasizing that quality is a responsibility at all levels, not just for specialists.

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    Management by Wandering Around (MBWA)

    A management approach where senior leaders regularly walk around the workplace, interacting with employees, observing operations, and addressing issues firsthand.

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    Role of Senior Management in TQM

    Senior managers play a vital role in ensuring a successful TQM implementation by setting the vision, providing resources, and fostering a culture of quality.

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    Assessing Current State

    The organization analyzes its current state, including its culture, customer satisfaction, and quality management systems.

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    Identifying Core Values

    Top management identifies and communicates fundamental principles and values that guide TQM implementation.

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    Mapping Critical Processes

    The organization maps out critical processes that directly impact customer needs and satisfaction.

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    Forming Process Improvement Teams

    The organization sets up teams specifically tasked with improving processes and achieving quality goals.

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    Managing TQM Momentum

    A steering committee is responsible for maintaining momentum and guiding the TQM implementation process.

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    Individual Manager Contribution

    Managers actively participate in TQM, using techniques like hoshin planning, coaching, and training.

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    TQM Element Approach

    A TQM strategy using specific TQM practices, like quality circles or statistical process control, to improve individual processes or departments.

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    Guru Approach

    A TQM strategy where a company implements ideas from prominent quality experts, like Deming or Crosby.

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    Organization Model Approach

    A TQM strategy that involves studying successful organizations and implementing their methods, tailored to a company's specific needs.

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    Japanese Total Quality Approach

    A TQM strategy where companies learn from Deming Prize-winning Japanese companies to create a long-term quality improvement plan.

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    Plan-Do-Check-Act Cycle

    A structured process of consistently evaluating progress and adjusting a plan to maintain or improve quality.

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    Statistical Process Control (SPC)

    A standardized method for monitoring and improving processes by understanding the causes of variation in process output.

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    Quality Function Deployment (QFD)

    A method for designing and improving products by considering customer needs and preferences from the initial planning stage.

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    Study Notes

    Total Quality Management (TQM)

    • TQM is a business improvement approach
    • Involves the entire organization
    • Emphasizes quality in products and services
    • Seeks customer satisfaction
    • Aims for continuous improvement (Kaizen)

    Quality Gurus

    • Dr. Edwards Deming: Quality is about uniformity and dependability at lower costs
    • Dr. Joseph Juran: Quality conformance to requirements (specifications)
    • Philip B. Crosby: Quality is conformance to requirements; zero defects as the standard

    Dimensions of Quality

    • Performance: Basic operating characteristics of a product or service
    • Features: Additional functions improving usability
    • Reliability: Ability to perform consistently within expected timeframe
    • Conformance: Adherence to pre-defined standards
    • Durability: Ability to endure and withstand wear and tear
    • Serviceability: Ease and speed of repairs
    • Aesthetics: Visual, tactile, auditory, or taste appeal
    • Perceptions: Subjective views shaped by brand, marketing, or experiences
    • Safety: Absence of potential harm

    Quality Planning

    • Step 1: Defining the project
    • Step 2: Identifying the customers
    • Step 3: Determining customer needs
    • Step 4: Designing the product
    • Step 5: Design the process

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    Description

    This quiz provides an overview of Total Quality Management (TQM), highlighting its principles, key figures like Dr. Edwards Deming and Philip B. Crosby, and the various dimensions of quality. Test your understanding of how TQM aims for customer satisfaction and continuous improvement across organizations.

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