Thermocouples and Their Applications
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Questions and Answers

What occurs during the discharging of a lead-acid battery?

  • Lead sulphate forms on the plates. (correct)
  • Water is formed as a waste product.
  • Sulphuric acid combines with lead to form lead peroxide.
  • The electrolyte's specific gravity increases.
  • What is the approximate specific gravity of a fully charged lead-acid battery electrolyte?

  • 1.150
  • 1.200
  • 1.270 (correct)
  • 1.300
  • What happens to the crystals of sulphate on the battery plates during charging?

  • They remain unchanged during charging.
  • They disassociate to form sulphuric acid. (correct)
  • They convert into water.
  • They are converted back into lead sulphate.
  • What is a potential consequence of leaving a lead-acid battery discharged for an extended period?

    <p>Formation of sulphation, leading to loss of capacity.</p> Signup and view all the answers

    What needs to be done to batteries in service to maintain their proper function?

    <p>Periodically top up with distilled water.</p> Signup and view all the answers

    What is one effect of internal resistance in a lead-acid battery cell?

    <p>It limits the output of the battery.</p> Signup and view all the answers

    What happens during the final charging phase of a lead-acid battery?

    <p>Water decomposes into hydrogen and oxygen.</p> Signup and view all the answers

    What voltage level can severely damage a lead-acid battery when discharged?

    <p>10.5 volts</p> Signup and view all the answers

    What is the primary function of a solar cell?

    <p>To convert sunlight into electrical energy</p> Signup and view all the answers

    What is the role of photons when they hit a solar cell?

    <p>They provide energy to electrons, creating mobile electron-hole pairs</p> Signup and view all the answers

    What percentage of sunlight could a solar cell ideally absorb?

    <p>15 to 25 percent</p> Signup and view all the answers

    Why is an antireflective coating applied to solar cells?

    <p>To reduce reflection losses to less than 5 percent</p> Signup and view all the answers

    How are solar modules generally constructed?

    <p>By connecting multiple cells, usually 36, in series</p> Signup and view all the answers

    What does it mean when it is said that solar cells produce electricity from vaporized silicon?

    <p>Silicon is vapor deposited to create a photovoltaic layer</p> Signup and view all the answers

    What commonly happens to electrons in the semiconductor of a solar cell when photons are absorbed?

    <p>Electrons are knocked loose from their atoms, allowing them to flow</p> Signup and view all the answers

    In the context of solar cells, what does the term 'mobile electron-hole pairs' refer to?

    <p>Pairs of electrons and holes that can move freely and produce charge</p> Signup and view all the answers

    What is the primary process occurring in a cell during electrochemical action?

    <p>Conversion of chemical energy to electrical energy</p> Signup and view all the answers

    What factors affect the internal resistance of a cell?

    <p>Size of the electrodes and distance between electrodes</p> Signup and view all the answers

    Which type of cell cannot be recharged satisfactorily?

    <p>Primary cell</p> Signup and view all the answers

    What happens to the negative electrode in a primary cell during chemical action?

    <p>It deteriorates and must be replaced</p> Signup and view all the answers

    Which statement is true regarding the size of electrodes in a cell?

    <p>Smaller electrodes lead to higher internal resistance</p> Signup and view all the answers

    Why is it generally cheaper to replace a dry cell than to recharge it?

    <p>Dry cells are designed for one-time use only</p> Signup and view all the answers

    What determines the current delivered by a cell?

    <p>Resistance of the entire circuit</p> Signup and view all the answers

    Which of the following statements about secondary cells is correct?

    <p>Their chemical action can be easily reversed</p> Signup and view all the answers

    What is the purpose of the vent plugs in a lead-acid battery?

    <p>To allow gases to escape</p> Signup and view all the answers

    Which of the following accurately describes secondary cells?

    <p>They undergo changes in electrodes and electrolyte when discharging.</p> Signup and view all the answers

    What materials are commonly used for separators in lead-acid batteries?

    <p>Wood, perforated glass, rubber, or plastic</p> Signup and view all the answers

    Which electrolyte is used in alkaline cells?

    <p>Potassium Hydroxide</p> Signup and view all the answers

    How do alkaline cells compare to carbon-zinc cells in terms of performance?

    <p>They perform better under drain.</p> Signup and view all the answers

    What is the typical structure of cells in a lead-acid battery?

    <p>One less negative plate than positive plates</p> Signup and view all the answers

    Which of the following is NOT a type of secondary cell?

    <p>Zinc-air</p> Signup and view all the answers

    What charging method is used for secondary cells?

    <p>Using an electric current in the opposite direction of discharge</p> Signup and view all the answers

    What is the primary purpose of using thermocouples in aircraft?

    <p>To measure engine temperatures</p> Signup and view all the answers

    Which thermocouple type is typically used in gas turbine engines?

    <p>Chromel-Alumel</p> Signup and view all the answers

    How is the EMF generated in a thermocouple?

    <p>Through the temperature difference between two junctions</p> Signup and view all the answers

    What is the maximum temperature that a Copper-Constantan thermocouple can measure?

    <p>400ºC</p> Signup and view all the answers

    What factor greatly affects the performance of a thermocouple?

    <p>The thermoelectric difference between the two materials</p> Signup and view all the answers

    At what frequency range does visible light occur?

    <p>400,000 to 750,000 gigahertz</p> Signup and view all the answers

    What is the speed of light in a vacuum?

    <p>186,000 miles/s</p> Signup and view all the answers

    Which light type has wavelengths above 750,000 gigahertz?

    <p>Ultraviolet light</p> Signup and view all the answers

    Study Notes

    Thermocouple

    • Thermocouple is composed of two dissimilar metal wires connected at two junctions to form a loop.
    • When there is a temperature difference between the two junctions a small Electromotive Force (EMF) is generated.
    • The EMF is proportional to the temperature difference, typically 4 to 5 millivolts per 100ºC.
    • Common combinations used for thermocouples in aircraft include:
      • Chromel-Alumel (up to 1200ºC) - common in gas turbine engines.
      • Iron-Constantan (up to 850ºC) - common in piston engines.
      • Copper-Constantan (up to 400ºC) - common in piston engines.

    Thermocouple Construction

    • Two dissimilar metal wires are joined at one end.
    • Constructed of various combinations of materials.
    • "Thermoelectric difference" between the two materials is an important factor.
    • A significant difference between the two materials results in better performance.

    Types of Thermocouples

    • T type: Copper-Constantan (up to 400ºC), typical on piston engines.
    • J type: Iron-Constantan (up to 850ºC), typical on piston engines.
    • K type: Chromel-Alumel (up to 1200ºC), typical on turbine engines.

    Light

    • Light is electromagnetic radiation that travels similarly to radio waves.
    • Light is measured in wavelengths.
    • Travels at 186,000 miles/second or 300,000,000 meters/second in a vacuum.
    • Frequency range of light is 300 to 300,000,000 gigahertz (giga = 1,000,000,000).
    • Below 400,000 gigahertz - infrared light.
    • 400,000 to 750,000 gigahertz - visible to the human eye.
    • Above 750,000 gigahertz - ultraviolet light.
    • Light waves at the upper end of the frequency range have more energy than at the lower end.

    Photo Cell

    • Also known as a solar cell or photovoltaic cell.
    • Converts sunlight directly into a usable amount of direct current (DC) electricity.
    • Assemblies of cells are used to make solar panels.
    • Photons in sunlight hit the solar panel and are absorbed by semiconducting materials.
    • Electrons are knocked loose from their atoms, allowing them to flow through the material to produce electricity.
    • Photons absorbed in the semiconductor create mobile electron-hole pairs.
    • An antireflective coating is applied to the top of the cell to reduce reflection losses to less than 5 percent.
    • Solar modules are made by connecting several cells (usually 36) to achieve useful levels of voltage and current.
    • Cells could absorb around 25 percent, but more likely is 15 percent or less.

    Electrochemical Action

    • A cell is a device where chemical energy is converted to electrical energy.
    • This process is called electrochemical action.
    • When a load is connected, electrons flow from negative through the load to positive.
    • Voltage across electrodes depends upon electrode materials and the electrolyte.
    • Current delivered depends upon the resistance of the entire circuit, including the cell itself.

    Internal Resistance

    • Internal resistance of a cell depends on the size of the electrodes, the distance between the electrodes in the electrolyte, and the resistance of the electrolyte.
    • The larger the electrodes and the closer they are in the electrolyte (without touching), the lower the internal resistance of the cell and the more current the cell is capable of supplying to the load.

    Primary Cell

    • A primary cell cannot be recharged satisfactorily.
    • Part of the electrode deteriorates as the cell produces current and cannot be restored.
    • In a galvanic-type cell, the zinc electrode and liquid electrolyte are usually replaced.

    Alkaline Cells

    • Similar to Carbon-Zinc cells.
    • Electrolyte is an alkali solution (Potassium Hydroxide).
    • Provide sustained high current delivery.
    • More efficient than Carbon-Zinc cells.
    • Much longer shelf life.
    • Perform better during drain and in cold weather.
    • Do not produce any gaseous products.
    • May be rechargeable.
    • Types: Mercury Oxide, Silver Oxide, Zinc air.

    Secondary Cell

    • Electrodes and electrolyte are altered when the cell delivers current.
    • May be restored to original condition by charging.
    • Charging is done by passing electric current through the cell in the opposite direction to that of the discharge.
    • Sometimes known as wet cells.
    • Automobile battery is a common example of a secondary cell.

    Lead-Acid Battery Construction

    • Battery container houses separate cells (6 cells for 12 volts, 12 cells for 24 volts).
    • Most containers are made of hard rubber, plastic, or another insulating material.
    • They should be resistant to electrolyte and mechanical shock, and withstand extreme temperatures.
    • Vent plugs allow gases to escape.
    • Separators are used to hold plates apart while allowing free movement of electrolyte.
    • Separator materials include wood, perforated glass, rubber, or plastic.
    • Space at the bottom of the cell collects sediment as the cell is used.
    • There is always one more negative plate than positive plates. All cells have an uneven number of plates, i.e., a 9-plate cell has 5 negative and 4 positive plates.

    Lead-Acid Battery Discharging

    • During discharging sulfuric acid combines with active material in both plates.
    • This forms "Lead Sulphate" on the plates and water (H2O) in the electrolyte.
    • There is an increase in battery internal resistance and decrease in electrolyte specific gravity (SG - 1.150 when completely discharged).
    • If left discharged for a substantial period, sulphation occurs, and the cells lose capacity.

    Lead-Acid Battery Charging

    • During charging, the chemical action is reversed.
    • Sulphate on the positive and negative plates disassociates from lead.
    • Sulphate returns to the electrolyte to form Sulphuric Acid (H2SO4).
    • The positive plate changes back to lead peroxide and the negative back to spongy lead.
    • The specific gravity of the electrolyte rises to the charged value (1.270 approx.).

    Final Charging Phase

    • Little or no sulphate is left on the plates.
    • Charging current decomposes water into its Hydrogen and Oxygen components.
    • Gases are released via vent plugs (Hydrogen gas is explosive).
    • Batteries in service need to be periodically topped up with water (distilled water).

    Lead-Acid Battery Operation Review

    • Discharging a lead-acid battery below 10.5 volts will severely damage it.

    Internal Resistance

    • Every cell has internal resistance which opposes the current flow through the cell and limits battery output.
    • Internal resistance is inversely proportional to the area of the electrodes exposed to electrochemical action.

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    Description

    This quiz covers the fundamentals of thermocouples, including their construction, operation, and common types used in aircraft. You will learn about the specific combinations of metals and their performance at various temperature ranges. Test your knowledge on the practical applications of thermocouples in different engine types.

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