Podcast
Questions and Answers
EASY What is the primary reason for ensuring the boiler pressure is not higher than necessary?
EASY What is the primary reason for ensuring the boiler pressure is not higher than necessary?
What happens if the safety valve is subjected to pressure at or near its set pressure?
What happens if the safety valve is subjected to pressure at or near its set pressure?
What is the recommended difference in pressure between the safety relief valve and the maximum operating pressure?
What is the recommended difference in pressure between the safety relief valve and the maximum operating pressure?
What is the most important rule in the safe operation of steam boilers?
What is the most important rule in the safe operation of steam boilers?
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What accumulates in areas of slow boiler water circulation?
What accumulates in areas of slow boiler water circulation?
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What is the gauge glass primarily used for?
What is the gauge glass primarily used for?
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What is the purpose of checking the combustion air intake to the boiler room?
What is the purpose of checking the combustion air intake to the boiler room?
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What happens if the boiler pressure exceeds the safety valve setting?
What happens if the boiler pressure exceeds the safety valve setting?
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What is the primary function of the operating control?
What is the primary function of the operating control?
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What should be done if the flame is smoky?
What should be done if the flame is smoky?
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Why is it necessary to blow through the gauge glass, water column, low water cut-offs, and boiler connecting piping regularly?
Why is it necessary to blow through the gauge glass, water column, low water cut-offs, and boiler connecting piping regularly?
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What can be an indicator of condensate system corrosiveness?
What can be an indicator of condensate system corrosiveness?
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What is the primary reason for continuous supervision of larger capacity steam boilers?
What is the primary reason for continuous supervision of larger capacity steam boilers?
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What can cause foaming in boilers?
What can cause foaming in boilers?
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What is the purpose of a low water fuel cut-off (LWCO) in a steam boiler?
What is the purpose of a low water fuel cut-off (LWCO) in a steam boiler?
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What is the purpose of soot blowing?
What is the purpose of soot blowing?
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Why is it necessary to regularly test the low water fuel cut-offs?
Why is it necessary to regularly test the low water fuel cut-offs?
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What should be the color of the burner flame when burning natural gas?
What should be the color of the burner flame when burning natural gas?
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What is the purpose of a routine inspection in a steam boiler operation?
What is the purpose of a routine inspection in a steam boiler operation?
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How often should the gauge glass and water column be blown down if a considerable amount of make-up water is used?
How often should the gauge glass and water column be blown down if a considerable amount of make-up water is used?
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What is the purpose of isolating the feedwater and blowing off the boiler?
What is the purpose of isolating the feedwater and blowing off the boiler?
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What should an operator check regularly in a steam boiler?
What should an operator check regularly in a steam boiler?
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Why is it necessary to keep the heating surfaces free from soot and ash?
Why is it necessary to keep the heating surfaces free from soot and ash?
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What is the significance of a white plume in the chimney during combustion?
What is the significance of a white plume in the chimney during combustion?
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What can be the cause of poor heat transfer?
What can be the cause of poor heat transfer?
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What is the purpose of a housekeeping task in a steam boiler operation?
What is the purpose of a housekeeping task in a steam boiler operation?
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What is the purpose of a log book entry in a steam boiler operation?
What is the purpose of a log book entry in a steam boiler operation?
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What is necessary to ensure the boiler is operating efficiently?
What is necessary to ensure the boiler is operating efficiently?
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What is the primary purpose of chart recorders in larger plants?
What is the primary purpose of chart recorders in larger plants?
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Why is it necessary to monitor the make-up water flow?
Why is it necessary to monitor the make-up water flow?
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What is the purpose of blowing off the boilers?
What is the purpose of blowing off the boilers?
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Why is it important to keep the boiler room and equipment clean?
Why is it important to keep the boiler room and equipment clean?
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What should be done to the filter of the fuel pump if necessary?
What should be done to the filter of the fuel pump if necessary?
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Why is it preferable to feed make-up water into the condensate tank?
Why is it preferable to feed make-up water into the condensate tank?
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What should be recorded in the daily log?
What should be recorded in the daily log?
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What is the purpose of backwashing filters?
What is the purpose of backwashing filters?
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Why is it necessary to check the operation of the auxiliary equipment?
Why is it necessary to check the operation of the auxiliary equipment?
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What should be done to the boiler water to give it the greatest protection?
What should be done to the boiler water to give it the greatest protection?
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What is the primary reason for continuous supervision of larger capacity steam boilers?
What is the primary reason for continuous supervision of larger capacity steam boilers?
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What is the purpose of checking the flue gas temperature?
What is the purpose of checking the flue gas temperature?
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What should an operator check regularly in a steam boiler?
What should an operator check regularly in a steam boiler?
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What is the significance of a white plume in the chimney during combustion?
What is the significance of a white plume in the chimney during combustion?
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What is the purpose of the boiler water treatment tests?
What is the purpose of the boiler water treatment tests?
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What is the purpose of the routine inspection in a steam boiler operation?
What is the purpose of the routine inspection in a steam boiler operation?
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What should an operator do to ensure the boiler is operating efficiently?
What should an operator do to ensure the boiler is operating efficiently?
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What is the purpose of the log book entry in a steam boiler operation?
What is the purpose of the log book entry in a steam boiler operation?
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MEDIUM What is the likely cause of a smoky flame in an oil-fired boiler?
MEDIUM What is the likely cause of a smoky flame in an oil-fired boiler?
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What should be done to prevent the boiler pressure from exceeding the safety valve setting?
What should be done to prevent the boiler pressure from exceeding the safety valve setting?
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What is the purpose of the gauge glass in a steam boiler?
What is the purpose of the gauge glass in a steam boiler?
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What is the recommended difference in pressure between the safety relief valve and the maximum operating pressure for a hot water heating boiler?
What is the recommended difference in pressure between the safety relief valve and the maximum operating pressure for a hot water heating boiler?
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What should be done if the boiler load increases?
What should be done if the boiler load increases?
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What accumulates in areas of slow boiler water circulation?
What accumulates in areas of slow boiler water circulation?
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What is the purpose of checking the combustion air intake to the boiler room?
What is the purpose of checking the combustion air intake to the boiler room?
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What is the recommended difference in pressure between the safety relief valve and the maximum operating pressure for a steam power boiler?
What is the recommended difference in pressure between the safety relief valve and the maximum operating pressure for a steam power boiler?
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What should be done to correct a dirty burner nozzle?
What should be done to correct a dirty burner nozzle?
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What is the purpose of the operating control in a steam boiler?
What is the purpose of the operating control in a steam boiler?
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What is the primary reason for blowing through the gauge glass, water column, low water cut-offs, and boiler connecting piping regularly?
What is the primary reason for blowing through the gauge glass, water column, low water cut-offs, and boiler connecting piping regularly?
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What is the purpose of checking the return line and other parts of the system for evidence of corrosion?
What is the purpose of checking the return line and other parts of the system for evidence of corrosion?
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What is the primary cause of a wide fluctuation of the water level in the boiler?
What is the primary cause of a wide fluctuation of the water level in the boiler?
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What is the purpose of using antifoam chemicals in a boiler?
What is the purpose of using antifoam chemicals in a boiler?
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What is the primary purpose of testing a low water cut-off?
What is the primary purpose of testing a low water cut-off?
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What is the primary reason for keeping the heating surfaces free from soot and ash?
What is the primary reason for keeping the heating surfaces free from soot and ash?
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What is the primary purpose of regular monitoring of the flue gas temperature and steam production?
What is the primary purpose of regular monitoring of the flue gas temperature and steam production?
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What is the primary purpose of blowing down the gauge glass and water column?
What is the primary purpose of blowing down the gauge glass and water column?
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What is the primary reason for checking the boiler water to ensure the water treatment chemicals are at the proper concentration?
What is the primary reason for checking the boiler water to ensure the water treatment chemicals are at the proper concentration?
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What is the primary purpose of isolating the feedwater and blowing off the boiler?
What is the primary purpose of isolating the feedwater and blowing off the boiler?
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What is the purpose of taking samples of the boiler water, deaerated feedwater, and condensate?
What is the purpose of taking samples of the boiler water, deaerated feedwater, and condensate?
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What should be done to the boiler if the concentration of dissolved and suspended solids exceeds the maximum allowed?
What should be done to the boiler if the concentration of dissolved and suspended solids exceeds the maximum allowed?
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Why is it necessary to monitor the make-up water flow?
Why is it necessary to monitor the make-up water flow?
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What should be done to the mixing tanks and pot feeders after determining the amount of chemicals required?
What should be done to the mixing tanks and pot feeders after determining the amount of chemicals required?
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What is the purpose of inspecting the boiler?
What is the purpose of inspecting the boiler?
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Why is it important to keep the boiler room and equipment clean?
Why is it important to keep the boiler room and equipment clean?
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What should be done to the boiler water to give it the greatest protection?
What should be done to the boiler water to give it the greatest protection?
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Why is it preferable to feed make-up water into the condensate tank?
Why is it preferable to feed make-up water into the condensate tank?
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What should be recorded in the Boiler Room Log?
What should be recorded in the Boiler Room Log?
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What is the purpose of checking the external water treatment equipment?
What is the purpose of checking the external water treatment equipment?
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What is the primary purpose of daily routine activities in steam boiler operation?
What is the primary purpose of daily routine activities in steam boiler operation?
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What is the significance of a predominantly blue flame when burning natural gas?
What is the significance of a predominantly blue flame when burning natural gas?
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What is the purpose of checking the low water fuel cut-offs regularly?
What is the purpose of checking the low water fuel cut-offs regularly?
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What is the primary purpose of a routine inspection in steam boiler operation?
What is the primary purpose of a routine inspection in steam boiler operation?
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What is the purpose of monitoring the make-up water flow?
What is the purpose of monitoring the make-up water flow?
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What is the purpose of the feedwater treatment tests?
What is the purpose of the feedwater treatment tests?
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What is the primary purpose of the boiler water treatment tests?
What is the primary purpose of the boiler water treatment tests?
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What is the significance of observing the condition of the burner flame?
What is the significance of observing the condition of the burner flame?
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HARD What is the likely cause of a boiler flame that is not smoky?
HARD What is the likely cause of a boiler flame that is not smoky?
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What is the purpose of checking the combustion air intake to the boiler room?
What is the purpose of checking the combustion air intake to the boiler room?
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What should be done if the boiler pressure exceeds the safety valve setting?
What should be done if the boiler pressure exceeds the safety valve setting?
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What is the recommended action if the gauge glass is unreliable?
What is the recommended action if the gauge glass is unreliable?
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What is the purpose of the operating control?
What is the purpose of the operating control?
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What is the likely cause of precipitated sediment in the boiler?
What is the likely cause of precipitated sediment in the boiler?
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What should be done to prevent the boiler pressure from exceeding the safety valve setting?
What should be done to prevent the boiler pressure from exceeding the safety valve setting?
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What is the purpose of the safety valve?
What is the purpose of the safety valve?
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What is the recommended difference in pressure between the safety relief valve and the maximum operating pressure for a power boiler?
What is the recommended difference in pressure between the safety relief valve and the maximum operating pressure for a power boiler?
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What is the purpose of checking the boiler steam pressure regularly?
What is the purpose of checking the boiler steam pressure regularly?
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What is the primary reason for monitoring the make-up water flow?
What is the primary reason for monitoring the make-up water flow?
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Why is it necessary to perform routine inspections of the boiler?
Why is it necessary to perform routine inspections of the boiler?
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What is the purpose of blowing off the boilers?
What is the purpose of blowing off the boilers?
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What is the significance of a large part of the dissolved gases in the make-up water being released?
What is the significance of a large part of the dissolved gases in the make-up water being released?
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What is the purpose of maintaining the Boiler Room Log?
What is the purpose of maintaining the Boiler Room Log?
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Why is it necessary to check the operation of the auxiliary equipment?
Why is it necessary to check the operation of the auxiliary equipment?
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What is the primary reason for blowing through the gauge glass, water column, low water cut-offs, and boiler connecting piping regularly?
What is the primary reason for blowing through the gauge glass, water column, low water cut-offs, and boiler connecting piping regularly?
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What is the purpose of the continuous blowdown?
What is the purpose of the continuous blowdown?
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Why is it necessary to keep the boiler room and equipment clean?
Why is it necessary to keep the boiler room and equipment clean?
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What is the likely cause of a wide fluctuation of the water level in the boiler?
What is the likely cause of a wide fluctuation of the water level in the boiler?
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What is the purpose of backwashing filters?
What is the purpose of backwashing filters?
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What is the purpose of soot blowing in a steam boiler?
What is the purpose of soot blowing in a steam boiler?
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What is the purpose of testing a low water cut-off regularly?
What is the purpose of testing a low water cut-off regularly?
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What is the purpose of chart recorders in larger plants?
What is the purpose of chart recorders in larger plants?
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What is the purpose of checking the return line and other parts of the system for evidence of corrosion?
What is the purpose of checking the return line and other parts of the system for evidence of corrosion?
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What is the likely cause of poor heat transfer in a steam boiler?
What is the likely cause of poor heat transfer in a steam boiler?
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What is the purpose of isolating the feedwater and blowing off the boiler?
What is the purpose of isolating the feedwater and blowing off the boiler?
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What should be done to the boiler water to give it the greatest protection?
What should be done to the boiler water to give it the greatest protection?
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What is the purpose of regularly monitoring the flue gas temperature, firing rate, and steam production?
What is the purpose of regularly monitoring the flue gas temperature, firing rate, and steam production?
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What should be done to control mild cases of foaming in the boiler?
What should be done to control mild cases of foaming in the boiler?
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Study Notes
Steam Boiler Operations
- Larger capacity steam boilers require continuous supervision due to the hazards they pose to public safety.
- Operators must attend to steam pressure, water level, and burner conditions with vigilance.
Daily Routine Activities
- Operators must perform several checks and functions every day, including:
- Burner operation
- Flue gas temperature
- Steam pressure
- Water level
- Low water fuel cut-offs and float-type water level controls
- Heat transfer
- Operator duties include:
- Boiler water treatment tests
- Feedwater treatment tests
- Make-up water monitoring and tests
- Continuous blowdown (CBD) adjustment
- Bottom blowoff
- Routine inspection
- Housekeeping
- Log book entry
Burner Operation and Flue Gas Temperature
- Burner operating principles are the same for hot water and steam boilers.
- Observe the condition of the burner flame:
- Should be bright and symmetrical
- Natural gas flame should be predominantly blue
- Light fuel oil flame should be bright yellow
- Check the chimney for signs of smoking:
- White plume indicates water vapor from combustion
- Smoky flame indicates dirty burner nozzle, low fuel temperature, or incorrect fuel-air ratio
Steam Pressure
- Check the boiler steam pressure to maintain the boiler pressure at set point.
- The amount of fuel burned must correspond to the boiler load.
- The operator must be able to take over from the control system in case of failure.
Water Column and Gauge Glass
- Keep water in the boiler at the proper level.
- Never depend entirely on water level controls, emergency water feeders, or automatic alarms.
- The gauge glass is the primary indicator of boiler water level.
- Blow down the gauge glass and water column regularly to prevent sediment accumulation.
Water Treatment
- Take samples of boiler water, deaerated feedwater, and condensate.
- Perform required tests at intervals outlined in the water treatment program.
- Determine the amount of chemicals required to give the boilers and system the greatest protection.
- Monitor the external water treatment equipment.
Continuous Blowdown
- The continuous blowdown (CBD) should be opened just enough to keep the concentration of dissolved and suspended solids below the maximum allowed.
- Record the CBD setting and the boiler water conductivity in the daily log.
Inspection and Auxiliary Equipment
- Make a full inspection of the boiler to check for signs of leakage.
- Determine the cause of any unusual noises or conditions.
- Check the operation of auxiliary equipment in the boiler room, including:
- Feedwater, condensate, and vacuum pumps
- Fuel pump and fuel level in the tank (for oil-fired boilers)
Housekeeping and Boiler Log
- Keep the boiler room and equipment clean.
- Maintain the Boiler Room Log to record:
- Each test performed, time, and result
- Each condition observed
- Each adverse condition and steps taken to address it
- Sign and date each entry
Make-Up Water
- Use every practical means to exclude oxygen from the boiler water.
- Monitor the make-up water flow and calculate the percentage of make-up water used.
- Unexplained increases in make-up water indicate an abnormal system water loss.
- Feed make-up water into the condensate tank instead of directly into the boiler to reduce oxygen intake.
Steam Boiler Operations
- Larger capacity steam boilers require continuous supervision due to the hazards they pose to public safety.
- Operators must attend to steam pressure, water level, and burner conditions with vigilance.
Daily Routine Activities
- Operators must perform several checks and functions every day, including:
- Burner operation
- Flue gas temperature
- Steam pressure
- Water level
- Low water fuel cut-offs and float-type water level controls
- Heat transfer
- Operator duties include:
- Boiler water treatment tests
- Feedwater treatment tests
- Make-up water monitoring and tests
- Continuous blowdown (CBD) adjustment
- Bottom blowoff
- Routine inspection
- Housekeeping
- Log book entry
Burner Operation and Flue Gas Temperature
- Burner operating principles are the same for hot water and steam boilers.
- Observe the condition of the burner flame:
- Should be bright and symmetrical
- Natural gas flame should be predominantly blue
- Light fuel oil flame should be bright yellow
- Check the chimney for signs of smoking:
- White plume indicates water vapor from combustion
- Smoky flame indicates dirty burner nozzle, low fuel temperature, or incorrect fuel-air ratio
Steam Pressure
- Check the boiler steam pressure to maintain the boiler pressure at set point.
- The amount of fuel burned must correspond to the boiler load.
- The operator must be able to take over from the control system in case of failure.
Water Column and Gauge Glass
- Keep water in the boiler at the proper level.
- Never depend entirely on water level controls, emergency water feeders, or automatic alarms.
- The gauge glass is the primary indicator of boiler water level.
- Blow down the gauge glass and water column regularly to prevent sediment accumulation.
Water Treatment
- Take samples of boiler water, deaerated feedwater, and condensate.
- Perform required tests at intervals outlined in the water treatment program.
- Determine the amount of chemicals required to give the boilers and system the greatest protection.
- Monitor the external water treatment equipment.
Continuous Blowdown
- The continuous blowdown (CBD) should be opened just enough to keep the concentration of dissolved and suspended solids below the maximum allowed.
- Record the CBD setting and the boiler water conductivity in the daily log.
Inspection and Auxiliary Equipment
- Make a full inspection of the boiler to check for signs of leakage.
- Determine the cause of any unusual noises or conditions.
- Check the operation of auxiliary equipment in the boiler room, including:
- Feedwater, condensate, and vacuum pumps
- Fuel pump and fuel level in the tank (for oil-fired boilers)
Housekeeping and Boiler Log
- Keep the boiler room and equipment clean.
- Maintain the Boiler Room Log to record:
- Each test performed, time, and result
- Each condition observed
- Each adverse condition and steps taken to address it
- Sign and date each entry
Make-Up Water
- Use every practical means to exclude oxygen from the boiler water.
- Monitor the make-up water flow and calculate the percentage of make-up water used.
- Unexplained increases in make-up water indicate an abnormal system water loss.
- Feed make-up water into the condensate tank instead of directly into the boiler to reduce oxygen intake.
Steam Boiler Operations
- Larger capacity steam boilers require continuous supervision due to the hazards they pose to public safety.
- Operators must attend to steam pressure, water level, and burner conditions with vigilance.
Daily Routine Activities
- Operators must perform several checks and functions every day, including:
- Burner operation
- Flue gas temperature
- Steam pressure
- Water level
- Low water fuel cut-offs and float-type water level controls
- Heat transfer
- Operator duties include:
- Boiler water treatment tests
- Feedwater treatment tests
- Make-up water monitoring and tests
- Continuous blowdown (CBD) adjustment
- Bottom blowoff
- Routine inspection
- Housekeeping
- Log book entry
Burner Operation and Flue Gas Temperature
- Burner operating principles are the same for hot water and steam boilers.
- Observe the condition of the burner flame:
- Should be bright and symmetrical
- Natural gas flame should be predominantly blue
- Light fuel oil flame should be bright yellow
- Check the chimney for signs of smoking:
- White plume indicates water vapor from combustion
- Smoky flame indicates dirty burner nozzle, low fuel temperature, or incorrect fuel-air ratio
Steam Pressure
- Check the boiler steam pressure to maintain the boiler pressure at set point.
- The amount of fuel burned must correspond to the boiler load.
- The operator must be able to take over from the control system in case of failure.
Water Column and Gauge Glass
- Keep water in the boiler at the proper level.
- Never depend entirely on water level controls, emergency water feeders, or automatic alarms.
- The gauge glass is the primary indicator of boiler water level.
- Blow down the gauge glass and water column regularly to prevent sediment accumulation.
Water Treatment
- Take samples of boiler water, deaerated feedwater, and condensate.
- Perform required tests at intervals outlined in the water treatment program.
- Determine the amount of chemicals required to give the boilers and system the greatest protection.
- Monitor the external water treatment equipment.
Continuous Blowdown
- The continuous blowdown (CBD) should be opened just enough to keep the concentration of dissolved and suspended solids below the maximum allowed.
- Record the CBD setting and the boiler water conductivity in the daily log.
Inspection and Auxiliary Equipment
- Make a full inspection of the boiler to check for signs of leakage.
- Determine the cause of any unusual noises or conditions.
- Check the operation of auxiliary equipment in the boiler room, including:
- Feedwater, condensate, and vacuum pumps
- Fuel pump and fuel level in the tank (for oil-fired boilers)
Housekeeping and Boiler Log
- Keep the boiler room and equipment clean.
- Maintain the Boiler Room Log to record:
- Each test performed, time, and result
- Each condition observed
- Each adverse condition and steps taken to address it
- Sign and date each entry
Make-Up Water
- Use every practical means to exclude oxygen from the boiler water.
- Monitor the make-up water flow and calculate the percentage of make-up water used.
- Unexplained increases in make-up water indicate an abnormal system water loss.
- Feed make-up water into the condensate tank instead of directly into the boiler to reduce oxygen intake.
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Description
This quiz covers the safe operation of larger capacity steam boilers and the hazards they pose to public safety. It includes topics such as steam pressure, water level, burner conditions, and safety devices.