Steam Boiler Operation and Maintenance

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Questions and Answers

Taking readings encourages operators to:

  • organize their shift in accordance to pre-set standards
  • get higher licensing as to take more responsibilities
  • diagnose problems (correct)
  • see time fying by as the shift progress

The shutdown procedure on a steam boiler provides an opportunity to:

  • test safety interlocks without interrupting production (correct)
  • get provide training for new employees
  • produce new tag & lock procedures
  • familiarize with the equipment

Proper storage of an out-of-service steam boiler is:

  • critical for maintaining its longevity (correct)
  • appropriate for short periods of time
  • necessary when the steam demand is not an issue
  • useful when it comes to wet lay up

In hot water boiler operation, the maximum operating temperature should never exceed:

<p>120°C (A)</p> Signup and view all the answers

When placing a steam heating boiler on line with other heating boilers that are already in service:

<p>have the boiler supply stop valve and return stop valve open (A)</p> Signup and view all the answers

During a wet layup, sodium sulfite is added to the water to ensure:

<p>a sufficient residual remains for the layup period (D)</p> Signup and view all the answers

Wet layup is the method most often used for:

<p>shutdown for standby boilers (C)</p> Signup and view all the answers

Boilers are designed to withstand internal pressure:

<p>not external pressure (A)</p> Signup and view all the answers

Water hammer can be caused by:

<p>a sudden acceleration of fluid (A)</p> Signup and view all the answers

Upon starting a fan, a typical parameter to observe would be:

<p>Noise (C)</p> Signup and view all the answers

Rust in the gauge glass is an indication that:

<p>corrosion is occurring in the system (D)</p> Signup and view all the answers

Plants that have no backup power:

<p>remain dead until utility power is restored (A)</p> Signup and view all the answers

A boiler warm-up should:

<p>be done slowly to minimize any differential expansion (A)</p> Signup and view all the answers

A rapidly falling water level in the boiler may be caused by:

<p>a faulty feedwater level controller (C)</p> Signup and view all the answers

Pre-start checks of a fuel oil system should include a:

<p>walk down of the oil storage and delivery system (B)</p> Signup and view all the answers

While the boiler is warming up it is good practice to:

<p>check the low water cut off device for proper operation (D)</p> Signup and view all the answers

Several days before shutting down a boiler, increase the rate of continuous blowdown, and increase the:

<p>frequency of bottom blowdown (C)</p> Signup and view all the answers

During the cold start-up of a boiler, slight smoking may occur in _____ -fired furnaces:

<p>oil (C)</p> Signup and view all the answers

Stuffing boxes are design to:

<p>allow a continuous flow between the shaft and the packing of a centrifugal pump (B)</p> Signup and view all the answers

Flashcards

Why take readings?

Taking readings helps operators identify and solve operational problems in a timely manner.

Boiler shutdown benefits

A steam boiler shutdown allows for the testing of safety mechanisms without causing downtime.

Proper boiler storage

Proper storage of an out-of-service steam boiler involves maintaining its longevity for future use.

Max hot water boiler temp

In hot water boiler operation, 120°C is the maximum permissible temperature.

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Online boiler valve positions

When placing a steam heating boiler online, the boiler supply and return stop valves should be open to facilitate proper circulation.

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Sodium sulfite in wet layup

Sodium sulfite is added to water during wet layup to prevent corrosion.

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Wet layup usage

Wet layup is commonly used for shutting down standby boilers.

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Boiler pressure design

Boilers are designed to withstand internal pressure, not external pressure.

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Water hammer cause

Water hammer can result from sudden acceleration of fluid.

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Warm-up safety check

During boiler warm-up, ensure the low-water cutoff device is correctly operating to prevent damage.

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Study Notes

  • Taking readings helps operators diagnose problems.
  • The shutdown procedure on a steam boiler gives one a chance to test safety interlocks without production interruption.
  • Proper storage of an out-of-service steam boiler is critical for maintaining its longevity.
  • The maximum operating temperature should not exceed 120°C in hot water boiler operation.
  • When placing a steam heating boiler on line with other heating boilers already in service, have the boiler supply stop valve and return stop valve open.
  • During a wet layup, sodium sulfite must be added to the water to ensure a sufficient residual remains for the layup period.
  • The wet layup method is most often used for shutdown for standby boilers.
  • Boilers are designed to withstand internal pressure and not external pressure.
  • Water hammer can be caused by a sudden acceleration of fluid.
  • Upon starting a fan, a typical parameter to observe would be noise.
  • Rust in the gauge glass is an indication that corrosion is occurring in the system.
  • Plants that have no backup power remain dead until utility power is restored.
  • A boiler warm-up should be done slowly to minimize any differential expansion.
  • A rapidly falling water level in the boiler may be caused by a faulty feedwater level controller.
  • Pre-start checks of a fuel oil system should include a walk down of the oil storage and delivery system.
  • While the boiler is warming up, it is good practice to check the low water cut off device for proper operation.
  • Several days before shutting down a boiler, increase the rate of continuous blowdown, and increase the frequency of bottom blowdown.
  • During the cold start-up of a boiler, slight smoking may occur in oil-fired furnaces.
  • Stuffing boxes are designed to allow a continuous flow between the shaft and the packing of a centrifugal pump.

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