Podcast
Questions and Answers
What is the primary goal of Sales and Operations Planning (S&OP)?
What is the primary goal of Sales and Operations Planning (S&OP)?
Which of the following best describes the management of S&OP?
Which of the following best describes the management of S&OP?
Which aspect is NOT a key activity under Order Management?
Which aspect is NOT a key activity under Order Management?
In the context of S&OP, what is primarily supported through effective planning?
In the context of S&OP, what is primarily supported through effective planning?
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Who is likely to derive significant benefits from the S&OP process?
Who is likely to derive significant benefits from the S&OP process?
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What does S&OP aim to align within an organization?
What does S&OP aim to align within an organization?
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Which of the following is considered a component of S&OP?
Which of the following is considered a component of S&OP?
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What is a primary function of an Order Management System?
What is a primary function of an Order Management System?
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In the context of S&OP, which statement is most accurate?
In the context of S&OP, which statement is most accurate?
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Who is primarily responsible for managing the S&OP process?
Who is primarily responsible for managing the S&OP process?
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What does S&OP primarily integrate in a company's planning process?
What does S&OP primarily integrate in a company's planning process?
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Which of the following statements best describes the purpose of S&OP?
Which of the following statements best describes the purpose of S&OP?
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Which responsibility is likely NOT involved in the Order Management System process?
Which responsibility is likely NOT involved in the Order Management System process?
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In the context of S&OP, what type of planning is crucial for supporting decision-making?
In the context of S&OP, what type of planning is crucial for supporting decision-making?
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What is a key outcome of effective S&OP execution?
What is a key outcome of effective S&OP execution?
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What is the total capacity of steel making at the TSM plant?
What is the total capacity of steel making at the TSM plant?
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What is the Rail Coefficient for the TSM plant?
What is the Rail Coefficient for the TSM plant?
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Which product has the highest dispatch in the product mix for TSM?
Which product has the highest dispatch in the product mix for TSM?
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What is the acceptable Vehicle Turn Around Time (TAT) in the logistics process?
What is the acceptable Vehicle Turn Around Time (TAT) in the logistics process?
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What activity starts the TAT in the CR Dispatch process?
What activity starts the TAT in the CR Dispatch process?
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What percentage of the product mix does the CR represent?
What percentage of the product mix does the CR represent?
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Which of these activities does NOT occur in the CR Dispatch process?
Which of these activities does NOT occur in the CR Dispatch process?
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What is the weight confirmation process related to in the logistics flow?
What is the weight confirmation process related to in the logistics flow?
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What is the minimum weight required for weighment to proceed in slab dispatch?
What is the minimum weight required for weighment to proceed in slab dispatch?
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Which type of products is the weighment specifically applicable for?
Which type of products is the weighment specifically applicable for?
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What is the first step in the process flow path in HR dispatch?
What is the first step in the process flow path in HR dispatch?
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What does PDIR Check refer to in the process?
What does PDIR Check refer to in the process?
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What happens if the weight is less than 100 kg during dispatch?
What happens if the weight is less than 100 kg during dispatch?
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Which stage follows the lashing phase in the HR dispatch process?
Which stage follows the lashing phase in the HR dispatch process?
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What does the term 'TAT' refer to in the dispatch process?
What does the term 'TAT' refer to in the dispatch process?
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Where is weight information updated during slab dispatch?
Where is weight information updated during slab dispatch?
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What does CRCA stand for?
What does CRCA stand for?
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Which plant code corresponds to the GP Sheet line?
Which plant code corresponds to the GP Sheet line?
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What is one primary use of the O.H cranes in the sheds?
What is one primary use of the O.H cranes in the sheds?
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What indicates a traceability issue in CR products?
What indicates a traceability issue in CR products?
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What is the storage capacity of Yard 10?
What is the storage capacity of Yard 10?
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What happens after loading CR products?
What happens after loading CR products?
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Which code corresponds to the CCL profile line?
Which code corresponds to the CCL profile line?
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How many loading points are available in SMS-1 CR Yard?
How many loading points are available in SMS-1 CR Yard?
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Study Notes
S&OP (Sales and Operations Planning)
- S&OP is an integrated planning process that aligns demand, supply, and financial planning.
- S&OP acts as a company’s master planning process.
- S&OP is designed to aid executive decision making in creating a feasible and profitable material and financial plan.
Order Management
- There are key activities that fall under Order Management.
- An Order Management System (OMS) has a defined process.
- Order flow and responsibilities are tracked to ensure a smooth process.
Presenter Details
- Priyendu N Giri is the presenter of this webinar.
- The presenter's contact number is 7077762551.
Sales and Operations Planning (S&OP)
- A process that aligns demand, supply, and financial planning.
- It is part of a company’s master planning.
- Designed and executed to support executive decisions related to approving a feasible and profitable material and financial plan.
Order Management System Process
- The text provides a visual representation of the Order Management System process, but does not detail the steps.
Order Flow and Responsibilities
- The text provides a visual representation of the order flow and responsibilities but does not detail the responsibilities.
Sales & Operations Planning (S&OP)
- S&OP is an integrated planning process that aligns demand, supply, and financial planning.
- It is part of a company's master planning.
- It is designed and executed to support executive decision-making related to material and financial planning.
Key Activities under Order Management
- This section is missing from the text.
Order Management System Process
- This section is missing from the text.
Order flow and Responsibilities
- This section is missing from the text.
Presenter Information
- Presenter: Priyendu N Giri
- Contact: 7077762551
TSM (Meramandali) Overview
- Plant has a 4.8 MTPA steel making capacity
- 440 KT/month outbound logistics capacity
- Rail coefficient for the plant is 72%
- Product Mix:
- HR (350 kT)
- CR (50 kT)
- Slab (40 kT)
- CRCA Sheet (310kT)
- G.P Coil (40kT)
- Galume Coil (39kT)
- HR Coil (1kT)
- HR Plate (5kT)
- Slab (35kT)
Acceptable Vehicle Turn Around Time (TAT)
- HR dispatch: ~ 110 vehicles
- CRM Logistics Park: ~ 60 vehicles
- CR dispatch: ~ 110 vehicles
Process Flow Path in CR Dispatch
- Weighment is applicable for Non CRCA, CTL & HR Slit Only
- TAT starts at CRM Parking
- TAT ends at Gate 2
- Loading
- Lashing
- PDIR Check
- Weighment
- Updating Weight in SAP
- Re-weighment at Mill
- Invoice
- Tarpaul, if weight is >= 100 kg
- Invoice
Process Flow Path in HR Dispatch
- TAT starts at HSM Parking
- TAT ends at Gate 2
- Loading and Lashing for HR Coil
- Weighment and PDIR Check
- Updating Weight in SAP
- Invoice
- Lashing, Loading, if weight >= 100 kg
- Invoice
Process Flow Path in Slab Dispatch
- TAT starts at HSM Parking
- TAT ends at Gate 2
- Loading
- Lashing
- Weighment
- Updating Weight in SAP
- PDIR Check
- Invoice
- Direct to Customers only, if weight >= 100 kg
- Invoice
Yard 10
- Storage capacity: 5kT
- Loading points: 3
- Crane Utilization for dispatch
- Re-weighment of CR products
- Sending back to production team if > 100 kg difference
- Traceability issue in CR products due to intra-shifting
SMS-1 CR Yard
- Storage capacity: 12kT
- Loading points: 9
- 2 O.H cranes on one half of the shed and one on the other
- One O.H crane is under permanent shutdown or Maintenance activities.
Full Form of Products
- CRCA – Cold Rolled Close Annealed
- GP Sheet- Galvanized Plain Sheet
- GL Sheet- Galvalume Sheet
- PPGL – Pre-Painted Galvalume Sheet
- GC Sheet – Galvanized Corrugated Sheet
- HRPO- Hot Rolled Pickled and Oiled
Plant Codes
- 1- 742- HRPO, Pickling line – direct dispatch
- 2- 743- GP1 Line – Galvanized Plain (GP Hard) – to Yard 10
- 3- 742- CRFH - Mill1 and Mill 2 – to SMS yard
- 4- 743- GP2 Line (GL Coil) – to Yard 10
- 5- 743- CTL1, GP Sheet, GC Sheet – to Yard 10
- 6- 742- CR coils, CRFH coils, Mill 3 - to SMS Yard
- 7- 743- CRCA sheet – to SMS Yard
- 8- 742, 743, 744- PPGL coil, GL coil, CR coil - to Yard 10
- 9- 744- CCL, Profile - to Yard 10
- 10- 5kT Yard for direct dispatch by road and rail
- 11- 743- GP3 line, CTL2, GP sheet, GC sheet – to Yard 10
- 12- 756- IBMD for Filler loading
Infrastructure Constraints
- CRM Logistics Park: CRM Shed-10, CRM Yard 10
- SMS-1 CR Yard
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Description
This quiz covers the fundamentals of Sales and Operations Planning (S&OP) and Order Management processes. Learn about how S&OP serves as a master planning process for aligning demand, supply, and financial planning, along with the key activities in Order Management. Gain insights into effective decision-making for material and financial planning.