Reciprocating Engine - Intro

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Questions and Answers

What is the primary purpose of a heat engine in aircraft?

  • To convert heat energy into mechanical energy (correct)
  • To provide cabin heating during flight
  • To create lift by heating the wings
  • To increase fuel efficiency during cruise

Which statement is true regarding thrust in level flight for an aircraft?

  • Thrust must equal drag to maintain speed. (correct)
  • Thrust provided is irrelevant during level flight.
  • Thrust should be directed downward during level flight.
  • Thrust must be greater than drag for level flight.

What must be provided for an aircraft to achieve vertical takeoff?

  • Lift that exceeds the weight of the aircraft
  • Sufficient thrust to overcome its weight (correct)
  • A balance between thrust and drag
  • Minimum speed to activate wing lift

How are heat engines classified in the context of aircraft?

<p>By their ability to convert heat into mechanical energy (B)</p> Signup and view all the answers

Which of the following is a common element among all heat engines?

<p>Conversion of heat energy into mechanical energy (C)</p> Signup and view all the answers

What is required for an aircraft to achieve a vertical takeoff?

<p>Thrust to equal the weight of the aircraft (D)</p> Signup and view all the answers

What principle explains why an aircraft is propelled forward as air is displaced to the rear?

<p>Newton's third law of motion (C)</p> Signup and view all the answers

How does combustion contribute to the thrust in aircraft engines?

<p>It moves the crankshaft to drive the propeller (B)</p> Signup and view all the answers

What type of engine do small general aviation aircraft mainly use?

<p>Reciprocating piston engines (D)</p> Signup and view all the answers

How does a rocket differ from conventional aircraft engines?

<p>Carries its own oxidizer (B)</p> Signup and view all the answers

Which aircraft engine type is categorized as gas turbine engines?

<p>Turboprop engines (C)</p> Signup and view all the answers

Which statement is true regarding the thrust generation in aircraft engines?

<p>Thrust can be achieved by displacing a small mass of air at a high velocity (B)</p> Signup and view all the answers

What common requirement do all heat engines share?

<p>The conversion of heat energy into mechanical energy (A)</p> Signup and view all the answers

What drives the propeller in a piston aircraft engine?

<p>The crankshaft movement (B)</p> Signup and view all the answers

Which type of engine is typically NOT used in crop dusting aircraft?

<p>Electric engines (B)</p> Signup and view all the answers

What is the power output of the Pratt & Whitney R-4360 Wasp Major?

<p>4,300 hp (A)</p> Signup and view all the answers

What type of lubrication was commonly used in rotary engines during World War I?

<p>Castor oil (D)</p> Signup and view all the answers

What is the compression ratio of the Pratt & Whitney R-4360 Wasp Major?

<p>6.7:1 (A)</p> Signup and view all the answers

Which system cools the Pratt & Whitney R-4360 Wasp Major engine?

<p>Air-cooled system (C)</p> Signup and view all the answers

What was a significant drawback of rotary engines?

<p>High fuel consumption (C)</p> Signup and view all the answers

How was the crankshaft positioned in rotary engines?

<p>It remained stationary (D)</p> Signup and view all the answers

Which type of engines are considered very rugged and dependable?

<p>Radial engines (B)</p> Signup and view all the answers

What is the stroke measurement of the Pratt & Whitney R-4360 Wasp Major?

<p>6.00 inches (A)</p> Signup and view all the answers

What was a common effect of the heavy oil fumes inhaled by pilots of rotary engines?

<p>Persistent diarrhea (A)</p> Signup and view all the answers

What type of supercharger is used in the Pratt & Whitney R-4360 Wasp Major?

<p>Centrifugal type (A)</p> Signup and view all the answers

What is a recommended factor that contributes to engine reliability?

<p>Thorough periodical inspections (C)</p> Signup and view all the answers

Which type of engine cooling involves transferring heat to the surrounding air?

<p>Air cooling (C)</p> Signup and view all the answers

What classification can reciprocating piston engines take based on their cylinder arrangement?

<p>Radial (D)</p> Signup and view all the answers

What is a disadvantage of inline engines?

<p>Prone to poor aft cylinder cooling (B)</p> Signup and view all the answers

How are the cylinders arranged in a V-type engine?

<p>In two banks set 60° apart (B)</p> Signup and view all the answers

What characterizes a radial engine's construction?

<p>Cylinders arranged radially around a crankcase (A)</p> Signup and view all the answers

Which type of piston engine is typically limited to low- and medium-horsepower applications?

<p>Inline (D)</p> Signup and view all the answers

What is one common use for V-type engines?

<p>Older aircraft (D)</p> Signup and view all the answers

What is an advantage of inline engines in terms of design?

<p>Reduced frontal area for streamlining (A)</p> Signup and view all the answers

What is a feature of the supercharged radial engines?

<p>Increased cylinder count (D)</p> Signup and view all the answers

What method is used to increase surface area for heat transfer in air-cooled engines?

<p>Cooling fins on cylinders (A)</p> Signup and view all the answers

Which kind of engine would most likely use a liquid-cooling system?

<p>High-powered engines (B)</p> Signup and view all the answers

What is the common configuration of a single-row radial engine?

<p>Nine cylinders (A)</p> Signup and view all the answers

What is indicated by a low weight-to-horsepower ratio in aircraft engines?

<p>Greater efficiency (B)</p> Signup and view all the answers

Which of the following considerations is most essential for engine reliability?

<p>Ability to operate under varying conditions (A)</p> Signup and view all the answers

The function of an oil system in an aircraft engine is to:

<p>Cool and lubricate working parts (C)</p> Signup and view all the answers

What does 'thrust-specific fuel consumption' refer to?

<p>Fuel flow per propulsive power for gas turbines (D)</p> Signup and view all the answers

Which design requirement ensures that the engine can operate for long periods between maintenance?

<p>Durability (A)</p> Signup and view all the answers

What is the purpose of the ignition system in an aircraft engine?

<p>To provide proper timing for the spark plugs (D)</p> Signup and view all the answers

What impact does decreasing the specific weight of an engine have on aircraft performance?

<p>It enhances overall performance. (C)</p> Signup and view all the answers

Which factor is most likely to affect the Time Between Overhauls (TBO) of an aircraft engine?

<p>Weather conditions during flight (A)</p> Signup and view all the answers

What does the term 'brake horsepower' (bhp) measure in reciprocating engines?

<p>Power output of the engine (C)</p> Signup and view all the answers

The capabilities of an aircraft engine to produce a wide range of power output are essential for:

<p>Operating at various speeds and altitudes (C)</p> Signup and view all the answers

Which aspect of aircraft engine design aims to minimize vibrations during operation?

<p>Damping units (B)</p> Signup and view all the answers

What does fuel economy in aircraft engines typically refer to?

<p>Specific fuel consumption measurements (D)</p> Signup and view all the answers

The reliability of an aircraft engine is ensured by which of the following factors?

<p>Close control of manufacturing and assembly (B)</p> Signup and view all the answers

What is a general requirement for all aircraft engines regarding their maintenance accessibility?

<p>They must allow easy maintenance access. (C)</p> Signup and view all the answers

What is a characteristic of an opposed engine regarding its cylinder arrangement?

<p>Cylinders are positioned directly opposite each other. (C)</p> Signup and view all the answers

What is a primary advantage of the opposed engine configuration?

<p>Low vibration characteristics. (B)</p> Signup and view all the answers

What material is predominantly used for the construction of crankcases in reciprocating engines?

<p>Cast or forged aluminum alloy. (C)</p> Signup and view all the answers

What key component does the crankcase support in an engine?

<p>Cylinder assemblies. (B)</p> Signup and view all the answers

What characteristic does the crankcase need to prevent misalignment of the crankshaft?

<p>Sufficient rigidity and strength. (C)</p> Signup and view all the answers

What is the purpose of the mounting lugs on a crankcase?

<p>To attach the engine assembly to the aircraft. (B)</p> Signup and view all the answers

Which of the following materials can be used in the construction of accessory sections of engines?

<p>Magnesium. (C)</p> Signup and view all the answers

What feature of the intake pipes is crucial for preventing air leaks in an engine?

<p>Leak-proof slip joint. (D)</p> Signup and view all the answers

What type of gears are predominantly used to drive heavily loaded accessories in engine designs?

<p>Spur-type gears. (D)</p> Signup and view all the answers

What is one reason for the tapered design at the front of crankcase sections?

<p>Less area required for direct-drive engines. (B)</p> Signup and view all the answers

What is the function of the cylinder skirts within the crankcase?

<p>To reduce oil flow into the inverted cylinders. (C)</p> Signup and view all the answers

Why must the crankcase be designed to withstand bending moments?

<p>To prevent misalignment of components. (A)</p> Signup and view all the answers

What is a common arrangement for accessory gear trains in reciprocating engines?

<p>Utilizing simple gear trains. (C)</p> Signup and view all the answers

What is the primary role of the bearing supports in a crankcase?

<p>To support the crankshaft while it revolves. (D)</p> Signup and view all the answers

Flashcards

Aircraft Propulsion

The force needed to move an aircraft, either for flight or takeoff.

Reciprocating Engine

A type of heat engine used in aircraft to generate thrust.

Heat Engine

A device that converts heat energy into mechanical energy.

Aircraft Drag

The resistance an aircraft experiences due to air.

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Thrust

The forward force needed to propel an aircraft through the air.

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Aircraft Thrust

The force that pushes an aircraft forward, overcoming drag and weight for flight.

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Thrust for Level Flight

Thrust must equal and oppose the aircraft's drag to maintain a steady altitude.

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Combustion (Aircraft Engine)

Fuel, air, and spark create heat energy within the engine to power movement.

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Newton's Third Law

For every action, there's an equal and opposite reaction.

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Rocket Propulsion

Rockets carry their own oxidizer and expel exhaust at high velocity to propel themselves.

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Propeller Thrust

Propellers accelerate a large mass of air at relatively lower velocity to generate thrust.

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Gas Turbine Engine

A broader class of engines, including turboprops, turbojets, turbofans (and more) that use a gas turbine to produce thrust.

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Aircraft Engine Design Considerations

Important factors to consider in the design of aircraft engines, including fuel efficiency, power, and safety.

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Aircraft Engine Requirements

Aircraft engines must meet specific requirements like efficiency, economy, reliability, compactness, vibration reduction, and wide power output range.

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Efficiency in Aircraft Engines

Means low weight-to-horsepower ratio, which implies a powerful engine that doesn't weigh a lot.

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Economy in Aircraft Engines

Refers to both fuel consumption and cost of production and maintenance.

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Reliability in Aircraft Engines

Means consistent high power output without compromising reliability, ensuring long operating periods between overhauls.

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Compactness in Aircraft Engines

Engines must be small for space efficiency but still maintain easy accessibility for maintenance.

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Vibration Reduction in Aircraft Engines

Engines need systems to dampen vibrations to ensure smooth operation and passenger comfort.

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Wide Power Output Range in Aircraft Engines

Engines must deliver power efficiently at different speeds and altitudes.

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Oil System in Aircraft Engines

Provides pressurized oil to lubricate and cool engine parts while operating.

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Ignition System in Aircraft Engines

Generates a spark to ignite the fuel in the engine's cylinders, delivering the spark under various conditions.

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Fuel Delivery System in Aircraft Engines

Provides the right fuel/air mixture to the engine regardless of aircraft position, altitude, or weather.

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Thrust vs. Horsepower in Aircraft Engines

Thrust, the force that propels the aircraft, is measured in thrust horsepower for gas turbine engines, while brake horsepower is used for reciprocating engines.

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Power Formula

Power is calculated by Force multiplied by distance divided by time.

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High Power Output in Aircraft Engines

Aircraft engines often operate at high power percentages, especially during takeoff.

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Effect of Engine Weight

Reducing engine weight per horsepower increases the aircraft's performance and payload capacity.

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Fuel Economy in Aircraft Engines

Measured by specific fuel consumption, which is fuel flow divided by horsepower.

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Radial Engine

A type of reciprocating engine with cylinders arranged in a circle around a central crankshaft. It's known for its ruggedness and reliability, though its use is limited today.

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Rotary Engine

An early type of internal combustion engine where the cylinders rotate around a fixed crankshaft. This design led to stability issues and high fuel/oil consumption.

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Gyroscopic Precession

The tendency of a rotating object to resist changes in its rotation axis. In rotary engines, this effect caused stability problems.

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Castor Oil

A type of oil used as a lubricant in early rotary engines, known for its unfortunate side effects.

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What was a common side effect of flying a rotary engine aircraft?

Pilots often inhaled and swallowed a considerable amount of castor oil during flight, which led to persistent diarrhea and oily clothing.

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Why did rotary engines have high fuel consumption?

Rotary engines were typically run at full throttle and had less-than-ideal valve timing, leading to inefficient fuel use.

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Why did rotary engines have high oil consumption?

Primitive carburetion systems in rotary engines mixed lubricating oil with fuel, leading to high oil consumption and smoky exhaust.

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What is a supercharger?

A device that forces more air into an engine's cylinders, increasing power output.

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What is a turbocharger?

A device that uses exhaust gases to spin a turbine, which drives a compressor that forces more air into the engine.

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What is a compression ratio?

The ratio of the volume of air in an engine cylinder before compression to the volume after compression.

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Engine Manufacturer's Role

The engine manufacturer provides recommendations on the types of TBOs (Time Between Overhauls) for their engines.

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Engine Durability and Reliability

Engine failure is infrequent due to careful maintenance, regular inspections, and adherence to operating limits.

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Aircraft Engine Classification

Aircraft engines can be grouped based on various features like operating cycles, cylinder arrangement, thrust generation, and production methods.

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Internal Combustion Engine

Most modern aircraft engines are internal combustion engines, where fuel burns inside the engine to create power.

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Types of Aircraft Engines

Engine types include gas turbine, reciprocating piston, rotary, two or four cycle, spark ignition, diesel, air cooled, and water cooled.

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Reciprocating Piston Engine

This type of engine features a piston that moves back and forth, converting combustion energy into mechanical power.

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Cylinder Arrangement

Reciprocating piston engines can be classified by how their cylinders are arranged, including inline, V-type, radial, and opposed configurations.

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Air-Cooled Engine

All piston engines rely on air to cool them, but air-cooled engines have fins that increase surface area for better heat dissipation.

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Liquid-Cooled Engine

Some high-performance engines use a liquid-cooling system for more efficient heat removal compared to air cooling.

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Inline Engine

An inline engine has cylinders arranged in a single row, typically with an even number, and uses a single crankshaft.

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Advantages of Inline Engines

Inline engines offer shorter landing gear, better pilot visibility, and small frontal areas for improved streamlining.

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Disadvantages of Inline Engines

Inline engines can have poor cooling for cylinders at the back, especially in air-cooled configurations, and their long crankshaft can be prone to twisting.

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V-Type Engine

A V-type engine features two banks of cylinders arranged in a V-shape, typically with a 60° angle between them.

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Radial Engine Design Variations

Radial engines can be single-row (one row of cylinders) or multi-row (two or more rows of cylinders) and come in various cylinder counts.

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Double Row Radials

Two rows of cylinders arranged around the crankcase, one in front of the other, are known as double row radials.

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Opposed Engine

A reciprocating engine with two banks of cylinders directly opposite each other, connected to a single crankshaft in the center.

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Opposed Engine Advantages

Opposed engines offer low vibration, a narrow silhouette, and a good weight-to-horsepower ratio.

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Opposed Engine Uses

Opposed engines are commonly used in aviation, especially in air-cooled versions.

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Crankcase

The foundation of a reciprocating engine, containing bearings and supporting the crankshaft.

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Crankcase Role

The crankcase provides a tight enclosure for oil, supports mechanisms, attaches cylinders, and connects the engine to the aircraft.

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Cylinder Pads

Precisely machined surfaces on the crankcase that allow for secure attachment of cylinders.

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Cylinder Skirt

The lower part of the cylinder that extends into the crankcase, helping to prevent oil from entering the cylinders.

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Mounting Lugs

Lugs on the crankcase that attach the engine assembly to the aircraft's mount.

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Engine Mount

The framework used to attach the engine to the aircraft, providing a secured and rigid connection.

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Accessory Section

The rear part of the engine that houses accessories like magnetos, pumps, and starters.

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Accessory Drive Shafts

Shafts that connect to gears to drive the engine's accessories at the correct speeds.

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Spur Gears

Used in accessory gear trains to drive heavy-loaded accessories and reduce backlash.

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Bevel Gears

Used in gear trains to allow for angular location of accessories and shafts.

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Study Notes

Reciprocating Engine - Intro

  • Aircraft require thrust to produce enough speed for the wings to provide lift or enough thrust to overcome the weight of the aircraft for vertical takeoff.
  • For an aircraft to remain in level flight, thrust must be provided that is equal to and in the opposite direction of the aircraft drag.
  • All heat engines have one thing in common: the ability to convert heat energy into mechanical energy.
  • This mechanical energy is used to form the propulsive force by the displacement of a working fluid (atmospheric air).
  • By displacing air opposite to the direction the aircraft is propelled, thrust can be developed.
  • In all cases, the heat energy is released at a point in the cycle where the working pressure is high relative to atmospheric pressure.

Principles of Operation

  • In thermodynamics, a heat engine is a system that performs the conversion of heat or thermal energy to mechanical work.
  • Examples include steam engine, diesel engine, gasoline engine, drinking bird toy, Stirling engine

Types of Internal Combustion Engines

  • Reciprocating Engines
    • 2 Stroke Engines
    • 4 Stroke Engines
  • Rotary Engines
    • Wankel Engines
  • Gas Turbine Engines
    • Jet Engine
    • Fan Engines

Design Considerations

  • General Requirements

    • What do we need for the wings to produce lift?
    • How do we get forward movement? (Thrust)
    • Aircraft require thrust to produce enough speed for the wings to provide lift, overcome the weight of the aircraft for vertical takeoff.
    • Aircraft thrust must be equal to and in the opposite direction of the aircraft drag for an aircraft to remain in level flight.
    • All heat engines have in common the ability to convert heat energy into mechanical energy.
  • Power and Weight: Thrust is the useful output of aircraft powerplants or the force which propels the aircraft.

  • Gas turbine engines are rated in thrust horsepower (thp). Reciprocating engines are rated in brake horsepower (bhp).

    • Formula for Power = Force x distance / Time.
    • 1 horsepower (hp)= 33,000 ft-lb per minute.
  • Power and Weight:

    • The aircraft engine operates at a relatively high percentage of its maximum power output throughout its service life.
    • The aircraft engine is at full power output whenever a takeoff is made.
    • The engine may hold this power for a period of time up to the limits set by the manufacturer.
    • The engine is seldom held at a maximum power for more than 2 minutes.
    • Once takeoff is achieved, the power reduced to a setting for climbing that can be maintained for longer periods of time.
    • The power for the engine is reduced to a cruise power.
  • If specific weight of the engines decreased, the useful load an aircraft can carry, and the performance of the aircraft will increase also.

  • Every excess pound of weight carried by an aircraft engine reduces its performance.

  • Tremendous improvement in reducing the weight of the aircraft engine is achieved through improved design and metallurgy. This has resulted in reciprocating engines with an improved power-to-weight ratio.

  • Fuel Economy: Specific fuel consumption (SFC) is generally the basic parameter for describing the fuel economy of aircraft engines.

  • Fuel to Horsepower: Fuel flow measured in lb/hr divided by thrust horsepower for gas turbines.

  • Brake Specific Fuel Consumption (BSFC): Fuel flow(lb/hr) divided by brake horsepower for reciprocating engines.

  • Durability and Reliability: Standards of engine reliability are agreed upon by the Federal Aviation Administration (FAA) and the airframe manufacturer.

    • Design and manufacturing procedure controls for reliability.
    • Research, Testing.
    • Maintenance during the entire life of the engine.
  • Crankcase Sections.

    • All aircraft engines designed to provide ample strength for rapid maneuvers and other loading.
    • Some types are designed to attach the engine to the aircraft.
    • The mounting lugs are part of the crankcase.
  • Accessory Section

    • The engine’s back.
    • Mostly made of aluminum alloy (used widely)
    • It has various mountings as required:
      • magnetos
      • Fuel pump
      • Oil pump
      • Vacuum Pumps
      • Starter
      • Alternator/Generator
      • Tachometer drive
  • Accessory Gear Trains: Different types of gears (spur gears and bevel gears). They operate in specific scenarios, like driving engine components and accessories. Different types of designs for gear trains in different types of aircraft.

Piston Engine Classification Terminology

  • Types of Engines

    • Reciprocating Piston
    • Rotary
    • In-line
    • V-type
    • Radial
    • Opposed
  • Cooling Methods: Air cooled or Liquid cooled

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