Podcast
Questions and Answers
Idle condition never touch anything is considered an intentional change.
Idle condition never touch anything is considered an intentional change.
False (B)
Personnel transfers without training must be confirmed as an intentional change.
Personnel transfers without training must be confirmed as an intentional change.
False (B)
Foil lot change is listed under Nissha Japan (Kameoka) as an intentional change.
Foil lot change is listed under Nissha Japan (Kameoka) as an intentional change.
True (A)
Mold polishing is categorized under incidental change.
Mold polishing is categorized under incidental change.
Replacement of the cavity inserts is considered an intentional change.
Replacement of the cavity inserts is considered an intentional change.
Mold breakdown is classified as an incidental change.
Mold breakdown is classified as an incidental change.
Visual inspection/Product dimensions are associated with both personnel transfers and measuring equipment updates.
Visual inspection/Product dimensions are associated with both personnel transfers and measuring equipment updates.
A process change is required when the measuring equipment is repaired.
A process change is required when the measuring equipment is repaired.
Visual inspection is used in the production sampling inspection process.
Visual inspection is used in the production sampling inspection process.
CNC production sampling inspection does not involve boss pin height measurements.
CNC production sampling inspection does not involve boss pin height measurements.
Overall measurement is part of the production sampling inspection process.
Overall measurement is part of the production sampling inspection process.
Boss pin height is never considered in visual inspection.
Boss pin height is never considered in visual inspection.
The validation of process window suitability does not use visual inspection.
The validation of process window suitability does not use visual inspection.
The production sampling inspection includes both the measurement of control points and the boss pin height.
The production sampling inspection includes both the measurement of control points and the boss pin height.
Overall measurement is conducted only once during the production sampling inspection.
Overall measurement is conducted only once during the production sampling inspection.
Replacement areas are not included in the inspection procedures.
Replacement areas are not included in the inspection procedures.
Flashcards
Intentional Change
Intentional Change
An alteration made to a product or process based on a deliberate decision, often involving modifications to specifications or design.
Incidental Change
Incidental Change
A change that occurs unintentionally during production, often as a result of unforeseen circumstances or variations in materials.
Material Change
Material Change
An example of an intentional change, where the material used in the manufacturing process is deliberately switched.
Process Change
Process Change
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Resin Lot Change
Resin Lot Change
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Foil Lot Change
Foil Lot Change
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Mold Correction
Mold Correction
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Quality Issues
Quality Issues
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Boss Pin Height
Boss Pin Height
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Production Sampling Inspection
Production Sampling Inspection
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Overall Measurement
Overall Measurement
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Visual Inspection
Visual Inspection
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Control Point
Control Point
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Validation of Process Window Suitability
Validation of Process Window Suitability
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Overall Inspection
Overall Inspection
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Relevant Areas
Relevant Areas
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Study Notes
Incidental and Intentional Change List
- A list tracks changes, categorized as incidental or intentional.
- Confirmation and communication are required for these changes.
Quality Control Procedures
- Checks include quantity, overall measurements, and replacement part measurements for impacted areas.
- Visual inspections cover various defects: white marks, dryness, uneven coloration, black/white lines, fading, bleeding, color tone, anti-glare issues, moire, cloudy areas, polarized visibility, ink flow, air bubbles, weld lines, foil cracks, sink wrinkles, and sink marks.
- Process changes involve resin lot, material, foil lot, and mold changes.
Mold Maintenance and Repair
- Mold touch is not permitted in idle conditions.
- Routine maintenance includes normal service, spare part replacement, and mold polishing/correction.
- Cavity (CAV) insert replacement and mold grain insert procedures are detailed.
- Mold breakdowns require repair.
Process Adjustments
- Process adjustments can be within or outside the process window.
- Process window range reviews are necessary.
- Process changes and design changes affect foil procedures.
Personnel Changes
- Personnel transfers without training are noted.
- Personnel transfers with training are also documented.
Measuring Equipment
- Measuring equipment maintenance and repairs are listed.
- Equipment updates are included.
- Production sampling inspections and overall measurements are conducted.
- Control points and boss pin heights are measured during sampling.
- Inspections might focus on dimensions of replacement parts.
Validation
- Validation of process window suitability is a required step.
General Notes
- Parts should be replaced, not repaired.
- Construction/repair without permission from the Kameoka Factory is prohibited.
- Contact the factory manager or Kameoka Factory for cases outside the documented list.
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