20 Questions
What is the original issue date of the Quality Control Manual?
November 15, 2009
Who is assigned the MANUAL NUMBER 102?
Quality Assurance Manager
What is the revision number of the Quality Control Manual on May 1, 2023?
11
What is the reason for the revision on August 11, 2023?
Revision to comply with RSM 1.3
What will the Quality Assurance Manager inspect for when visually inspecting articles for maintenance or alteration?
Part and serial number, part markings, and general condition
What action will the Quality Assurance Manager take if a unit arrives without a Repair Order?
Request the Repair Order from the customer and place the unit in quarantine
What will be done if discrepancies are found during the inspection of articles for maintenance or alteration?
Note the discrepancies on the Incoming Inspection part of the work order
What is the purpose of the 'Warning Static Sensitive' label inspection mentioned in the text?
To ensure compliance with Electrostatic Discharge Procedures (ESD)
Who is responsible for coordinating all revisions to the Quality Control Manual?
Quality Assurance Manager
Where are all the forms referred to in the manual maintained?
REPAIR STATION FORMS MANUAL
What is the purpose of shading revisions in the list of effective pages?
To indicate changes until the next revision
Who is assigned a copy of the Quality Control Manual?
The local Flight Standards District Office
Who is responsible for determining whether to reject and return incoming materials failing inspection?
Quality Assurance Manager
What happens to rejected material in aviation maintenance?
It is placed in quarantine with a Returned Material Authorization (RMA) document
Who is responsible for preservation and storage of aviation parts?
Quality Assurance Manager
What is done to ensure usage of previously stocked items in aviation maintenance?
Stock rotation is performed
Who is responsible for updating the list of effective pages with the correct revision date?
Quality Assurance Manager
What form should be used to report suspected unapproved parts to the FAA?
FAA Form 8120-11
Who is responsible for inspecting incoming raw materials for Warning Static Sensitive labels and shelf-life markings?
Quality Assurance Manager
Who can make changes to the electronic version of the manual?
Quality Assurance Manager
Study Notes
Quality Control Manual Procedures for Icon Aerospace, LLC
- Comments received will be handled according to the Code of Federal Regulations (CFRs) and distributed to the FAA via mail, hand delivery, or electronic mail.
- The Quality Assurance Manager is responsible for updating the list of effective pages with the correct revision date and obtaining approval for distribution and insertion.
- If any portion of the manual is found unacceptable by the FAA, the Repair Station must initiate expedited manual change procedures within 10 working days.
- The Quality Assurance Manager coordinates and distributes revised versions of the manual to assigned personnel.
- The manual should be revised, appropriate entries made in the Record of Revisions, and updated List of Effective Pages inserted by authorized individuals.
- Only the Quality Assurance Manager can make changes to the electronic version of the manual, which is accessible to all employees through the company software system in read-only mode.
- The Quality Assurance Manager is responsible for reporting suspected unapproved parts to the FAA using FAA Form 8120-11 as per Advisory Circular 21-29.
- The Quality Assurance Manager is responsible for receiving all incoming raw materials and conducting inspection procedures to confirm their authenticity and condition.
- Incoming raw materials are checked against purchase orders, manufacturers’ specifications, drawings, and dimensions to confirm authenticity.
- The Quality Assurance Manager inspects raw materials for Warning Static Sensitive labels and shelf-life markings, as well as visually inspects new parts for part and serial number, markings, and general condition.
- All incoming raw materials must be visually inspected for preservation and to ensure they are free from defects and malfunctions.
- The Quality Assurance Manager is responsible for ensuring proper storage of raw materials in the stock room, unless otherwise suggested by the manufacturer.
Test your knowledge of quality control manual procedures for aerospace manufacturing with this quiz. Questions cover topics such as handling comments, updating manuals, reporting unapproved parts to the FAA, and inspecting incoming raw materials.
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