Programmable Automation Characteristics Quiz
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Questions and Answers

What is a key feature of programmable automation?

  • Low production rates
  • Capability to change the sequence of operations (correct)
  • High investment required for setup
  • Inflexibility in accommodating product changes
  • Which type of production system allows changing part programs with no lost production time?

  • Fixed Automation
  • Batch Production
  • Flexible Automation (correct)
  • Custom Automation
  • In programmable automation, what is meant by 'reprogramming'?

  • Changing the physical setup
  • Modifying the product design
  • Adjusting the sequence of operations (correct)
  • Specialization of operations
  • Which of the following is an example of programmed automation?

    <p>Continuous production with no time lost for changeovers</p> Signup and view all the answers

    What is a consideration regarding investment in programmable automation?

    <p>High investment for a custom-engineered system</p> Signup and view all the answers

    Which statement accurately describes the reprogramming process in programmable automation?

    <p>It means adjusting the sequence of operations with no lost production time</p> Signup and view all the answers

    What is one of the distinguishing features of flexible automation compared to programmable automation?

    <p>Ability to change part programs without lost production time</p> Signup and view all the answers

    How does flexible automation handle changing part programs without interrupting production?

    <p>Preparing programs off-line and electronically transmitting them</p> Signup and view all the answers

    Which type of automation allows for altering the physical setup between different products without lost production time?

    <p>Programmable automation</p> Signup and view all the answers

    What is a key advantage of flexible automation over programmable automation in terms of downtime?

    <p>Continued production without downtime between batches</p> Signup and view all the answers

    How are part programs generally prepared for the next job in a flexible automation system?

    <p>Off-line on a computer system</p> Signup and view all the answers

    What technological advancement has played a significant role in enabling programming capabilities in flexible automation systems?

    <p>Advances in computer systems technology</p> Signup and view all the answers

    What is one of the features that characterize programmable automation?

    <p>High investment in general-purpose equipment</p> Signup and view all the answers

    In programmable automation, what is the typical cycle for a given product batch?

    <p>Setup and reprogramming followed by production</p> Signup and view all the answers

    Which type of automation is an extension of programmable automation?

    <p>Flexible automation</p> Signup and view all the answers

    What are examples of programmed automation?

    <p>Numerically controlled machine tools</p> Signup and view all the answers

    What does the reprogramming process involve in programmable automation?

    <p>Entering a new set of machine instructions</p> Signup and view all the answers

    What investment considerations are associated with programmable automation?

    <p>High investment for general-purpose equipment</p> Signup and view all the answers

    Study Notes

    Programmable Automation

    • Characteristics:
      • High investment in general-purpose equipment
      • Low production rates relative to fixed automation
      • Flexibility to deal with changes in product configuration
      • Suitable for batch production
    • Used in low and medium volume production
    • Parts or products are typically made in batches
    • System must be reprogrammed with new machine instructions for each new batch
    • Physical setup of the machine must also be changed over
    • Examples include numerically controlled machine tools and industrial robots

    Flexible Automation

    • An extension of programmable automation
    • Characteristics:
      • High production rates
      • Relatively inflexible in accommodating product changes
      • High investment for a custom-engineered system
      • Continuous production of variable mixtures of products
      • Medium production rates
      • Flexibility to deal with product design variations
    • Can produce a variety of products with virtually no time lost for changeovers
    • Features:
      • Capacity to change part programs with no lost production time
      • Capability to changeover the physical setup with no lost production time

    Difference between Flexible and Programmable Automation

    • Flexible automation has the capacity to change part programs and physical setup with no lost production time
    • Programmable automation has downtime between batches for reprogramming and setup changes

    USA Principle in Automation

    • Stands for: Understand, Simplify, Automate
    • Aims to simplify the process before automating it

    Strategies of Automation

    • Specialization of operations
    • Other strategies not mentioned

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    Description

    Test your knowledge on the features that characterize programmable automation, including high investment in general-purpose equipment, low production rates relative to fixed automation, flexibility to deal with changes in product configuration, and suitability for batch production. Learn more about automated production systems used in low and medium volume production.

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