8 Precast Construction Overview

Choose a study mode

Play Quiz
Study Flashcards
Spaced Repetition
Chat to Lesson

Podcast

Play an AI-generated podcast conversation about this lesson

Questions and Answers

What is added to precast slabs for improved floor strength and stiffness?

  • Sitecast concrete toppings (correct)
  • Metal plates
  • Hollow core
  • Steel angles

Steel reinforcing bars are omitted when joining hollow core slabs to precast beams.

False (B)

What protects metal bearing plates and anchor bolts from fire and corrosion after the columns are mechanically joined?

Grout

Hollow core slabs are set on bearing pads on precast ______.

<p>beams</p> Signup and view all the answers

Match the following precast concrete connections with their descriptions:

<p>Column-to-Column Connection = Metal bearing plates and anchor bolts are used and grouted. Beam-to-Column Connection = Beams are set on bearing pads and grouted. Slab-to-Beam Connection = Hollow core slabs are set and reinforcing bars are used. Sitecast Concrete Toppings = Improve fire resistance and integrate electrical services.</p> Signup and view all the answers

Which of the following is an advantage of using sitecast concrete toppings over precast slabs?

<p>Smoother floor surface (C)</p> Signup and view all the answers

Transverse bulkheads are used to divide the casting beds before concrete is placed.

<p>True (A)</p> Signup and view all the answers

What method is primarily used to ship precast concrete elements to the construction site?

<p>Truck</p> Signup and view all the answers

What is a characteristic of a closed precast system?

<p>Production is based on specific project requirements (D)</p> Signup and view all the answers

Precast concrete erection is unaffected by weather conditions.

<p>False (B)</p> Signup and view all the answers

Name one type of precast system.

<p>Large-panel system</p> Signup and view all the answers

The __________ система produces parts that are used only in one project.

<p>closed</p> Signup and view all the answers

Match the following types of precast systems with their characteristics:

<p>Large-panel systems = Multistory structures with concrete panels Frame systems = Load-bearing frame made of precast materials Slab-column systems = Combines slabs and columns for support Mixed systems = Utilizes combinations of various precast types</p> Signup and view all the answers

What advantage does plant casting have over site-cast concrete?

<p>Higher efficiency and quality control (A)</p> Signup and view all the answers

Both vertical and horizontal panels in large-panel systems resist gravity loads.

<p>True (A)</p> Signup and view all the answers

What type of structure consists of large wall and floor concrete panels?

<p>Large-panel structure</p> Signup and view all the answers

What is a key advantage of precast beam-column sub-assemblages?

<p>Connections can be placed away from critical regions (B)</p> Signup and view all the answers

Linear elements are generally considered more difficult to handle than spatial elements.

<p>False (B)</p> Signup and view all the answers

What are two types of systems that rely on shear walls for lateral load effects?

<p>Lift-slab system and Prestressed slab-column system</p> Signup and view all the answers

The ____-slab system allows precast concrete floor slabs to be lifted by cranes.

<p>Lift</p> Signup and view all the answers

Match the following components with their descriptions:

<p>Precast concrete columns = Typically two stories high Temporary supports = Keep slabs in position during installation Hinged connections = Facilitate ease of construction Rigid connections = Ensure continuity of reinforcement</p> Signup and view all the answers

What is the primary purpose of ribbing wall panels in precast concrete constructions?

<p>Reduce weight while increasing vertical span capacity (A)</p> Signup and view all the answers

Precast concrete stairs are not considered a structural element.

<p>False (B)</p> Signup and view all the answers

What is a main purpose of using shear walls in slab-column systems?

<p>To sustain lateral load effects (A)</p> Signup and view all the answers

Plant-Cast Precast Concrete is cast and cured on-site.

<p>False (B)</p> Signup and view all the answers

What elements typically support the roof and floor slabs in precast concrete buildings?

<p>Precast columns and beams or a combination of all three (columns, beams, and wall panels).</p> Signup and view all the answers

What is the main structural resistance of slab-column systems mainly focused on?

<p>Gravity loads</p> Signup and view all the answers

Precast concrete structures can incorporate ______ cores for added space efficiency.

<p>hollow</p> Signup and view all the answers

Match the following precast concrete elements with their descriptions:

<p>Hollow Core Slabs = Lightweight and efficient flooring solution Double Tees = Commonly used in parking structures Sandwich Panels = Insulated wall panels for energy efficiency Prestressing Strands = Strands that enhance tensile strength</p> Signup and view all the answers

What is a typical feature of an AASHTO girder?

<p>Depressed prestressing strands for tensile resistance (A)</p> Signup and view all the answers

Precast concrete elements are not manufactured on casting beds.

<p>False (B)</p> Signup and view all the answers

High-strength steel strands are ______ to enhance the strength of precast concrete elements.

<p>tensioned</p> Signup and view all the answers

What is one of the main advantages of plant casting in concrete production?

<p>Greater control of surface finishes (A)</p> Signup and view all the answers

Precast concrete elements are affected significantly by adverse weather conditions.

<p>False (B)</p> Signup and view all the answers

What type of cement is typically used in plant-cast precast concrete for high early strength?

<p>Type III cement</p> Signup and view all the answers

The __________ is a device used to lift and place precast concrete elements.

<p>vacuum lifting device</p> Signup and view all the answers

Match the precast concrete elements to their primary functions:

<p>Precast Concrete Slabs = Used for floor and roof decks Precast Concrete Beams = Provide support for slabs Precast Concrete Columns = Support beam and slab elements Precast Concrete Wall Panels = Can be solid or insulating sandwiched panels</p> Signup and view all the answers

Which structural element is commonly reinforced with prestressed steel strands?

<p>Precast Concrete Slabs (B)</p> Signup and view all the answers

All precast concrete wall panels are solid and cannot be hollow or sandwiched.

<p>False (B)</p> Signup and view all the answers

What is the primary load that precast concrete columns carry?

<p>Axial loads</p> Signup and view all the answers

Flashcards

Precast Construction

A system where building components are produced in a factory and then transported to the construction site for assembly.

Open System

A precast system with high flexibility, where components are custom-made for each project, but may be less efficient due to the lack of standardization.

Closed System

A system where components are pre-designed and standardized, making production efficient, but limiting flexibility.

Large-Panel Systems

A type of precast system using large wall and floor panels to create buildings, suitable for multi-story structures.

Signup and view all the flashcards

Frame Systems

A precast system utilizing pre-cast frames as the load-bearing structure, designed for efficient and quick assembly.

Signup and view all the flashcards

Slab-Column Systems with Walls

A type of precast system where slabs and columns are combined with pre-cast walls, creating a complete structure.

Signup and view all the flashcards

Mixed Systems

A precast system that combines elements from different systems like large panels and frames, providing flexibility and efficiency.

Signup and view all the flashcards

Non-Standardized

A precast system designed for a specific project and its elements are customized, leading to higher production efficiency.

Signup and view all the flashcards

Precast Frame Systems

Precast frames can be built using linear components or spatial beam-column assemblies.

Signup and view all the flashcards

Linear Elements Advantages

Linear elements are generally preferred for precast frames due to their ease of forming, handling, and erection compared to spatial elements.

Signup and view all the flashcards

Hinged Beam-Column Connections

In precast frames, beam-column connections are often hinged, allowing the beams to be positioned on corbels for shear transfer.

Signup and view all the flashcards

Rigid Beam-Column Connections

Precast frames can also use rigid beam-column connections, ensuring continuity of reinforcement through the joint.

Signup and view all the flashcards

Slab-Column Systems

Slab-column systems rely on shear walls for lateral load resistance and columns and slabs for gravity loads.

Signup and view all the flashcards

Lift-Slab System

The lift-slab system uses precast columns and slabs, where slabs are lifted and positioned on top of columns.

Signup and view all the flashcards

Prestressed Slab-Column System

Prestressed slab-column systems involve precast slabs poured on the ground and lifted to the final position.

Signup and view all the flashcards

Plant-Cast Precast Concrete

Plant-cast precast concrete elements are manufactured in a factory and transported to the construction site.

Signup and view all the flashcards

Hollow core plank

A long, narrow, rectangular concrete element used in construction for spanning openings, supporting loads, and creating floors or roofs.

Signup and view all the flashcards

Prestressing strands

A specialized type of reinforcing steel that is stretched tight before concrete is poured, adding strength to the concrete element.

Signup and view all the flashcards

Precast concrete

A process where concrete is poured over pre-stretched steel strands, resulting in a very strong, lightweight concrete element.

Signup and view all the flashcards

Reinforced concrete.

A process where concrete is poured over steel bars that are permanently embedded in the concrete to provide strength.

Signup and view all the flashcards

Precast concrete elements

Concrete elements made in a factory and then transported to the building site for assembly. These elements can be beams, columns, walls or slabs.

Signup and view all the flashcards

Casting beds

A manufacturing method where precast concrete elements are constructed on long, horizontal beds called casting beds.

Signup and view all the flashcards

Low slump concrete

A type of concrete used in making hollow core planks. It's designed to flow easily and fill the molds for the planks.

Signup and view all the flashcards

Precast columns

Concrete elements that are used in the vertical support of a building, along with wall panels and beams.

Signup and view all the flashcards

Prestressed Concrete

The process of stretching steel strands within concrete elements to increase their structural strength and efficiency.

Signup and view all the flashcards

Precast Concrete Slabs

Precast concrete structural elements designed to support floors and roofs. Their depth determines their spanning ability, with deeper elements spanning greater distances.

Signup and view all the flashcards

Precast Concrete Beams and Girders

Precast concrete elements used to support slabs, typically with projecting reinforcing bars to connect to concrete cast on-site.

Signup and view all the flashcards

Precast Concrete Columns and Wall Panels

Precast concrete elements designed to carry vertical loads and support beam and slab elements, often reinforced with steel to withstand bending forces during handling and erection.

Signup and view all the flashcards

Precast Concrete Wall Panels

Precast concrete wall panels used to create walls, available in solid, hollow, or sandwich designs with insulation cores.

Signup and view all the flashcards

Vacuum Lifting Device

A technique used to lift and place precast concrete elements during construction, employing a vacuum device for precise control and safety.

Signup and view all the flashcards

Precast Concrete Framing Systems

The process of using precast concrete elements for framing systems, resulting in faster construction with reduced weather dependence.

Signup and view all the flashcards

Shear Stirrups

Reinforcement in concrete structures used to resist shear forces. They are made of conventional steel bars bent into specific shapes.

Signup and view all the flashcards

Bearing Plates

Metal plates that provide a surface for transferring loads between precast concrete elements. They are typically cast into the ends of columns or beams.

Signup and view all the flashcards

Anchor Bolts

Rods that connect precast concrete elements, embedded in the concrete and providing a strong connection between elements.

Signup and view all the flashcards

Grouted Connection

A strong connection between precast concrete elements like columns and beams, made by filling the space between them with grout. It provides structural support and prevents fire damage.

Signup and view all the flashcards

Beam-to-Column Connection

A connection between precast concrete beams and columns, using precast corbels as supports. Steel angles are welded to metal plates embedded in the beams and columns, and the joint is grouted solid.

Signup and view all the flashcards

Slab-to-Beam Connection

A connection between precast concrete slabs and beams, using bearing pads and steel bars. The joint is grouted solid to provide a strong, stable connection.

Signup and view all the flashcards

Sitecast Concrete Toppings

A layer of concrete poured on top of precast concrete slabs to provide additional strength, fire resistance, and improve acoustic isolation.

Signup and view all the flashcards

Study Notes

Precast Introduction

  • Precast construction involves producing building components in a factory, then transporting and assembling them on-site.
  • Closed systems produce non-standardized units, leading to waste and uneconomical processes. 1000 housing units can be produced economically in this system.
  • Open systems offer more flexibility, usable in diverse building projects irrespective of project specifics.
  • Modular coordination enables construction for various building types (e.g., residential and commercial).

Precast Systems

  • Systems are categorized based on the load-bearing structure.
  • Large-panel systems: Multi-story structures utilizing large concrete wall and floor panels. The panels form a box-like structure, resisting gravity and vertical loads.
  • Frame systems use linear elements or spatial beam-column sub-assemblages. Linear elements are preferred due to ease of handling.
  • Slab-column systems rely on shear walls to resist lateral loads, but primarily focus on gravity loads.
  • A lift-slab system utilizes precast reinforced concrete columns and slabs. Columns are frequently 2 or more stories high.
  • Precast slabs are often used in conjunction with other vertical systems (e.g., reinforced masonry or steel).

Plant-Cast Precast Concrete

  • Concrete elements are cast and cured in a factory, then transported to the construction site.
  • This method improves efficiency and quality control.
  • Durable, reusable steel forms reduce formwork costs.
  • High early strength cement and steam curing accelerate the process.
  • Controlled casting and high-quality forms refine the surface finish.
  • Structural elements are often reinforced with tightly stretched prestressed steel strands for increased structural efficiency. Conventional reinforcing is also added for resilience against thermal and secondary stresses.
  • Onsite assembly procedures are like working with structural steel

Manufacturing of Precast Concrete Structural Elements

  • Components are manufactured in beds up to 800 ft long.
  • High-strength steel strands and tension ensure strength
  • Reinforcing elements (plates, blockouts, loops, etc) are added.
  • Concrete is poured into molds to create the structural elements.
  • Sections are cut to specific lengths
  • Concrete is cured to desired strength
  • Sections are lifted from casting beds and stock-piled for delivery
  • Erection is completed by cranes on the construction site

Joining Precast Concrete Elements

  • Metal bearing plates and embedded anchor bolts are used in column-to-column connections, which are then grouted to provide bearing support.
  • Beams are set on bearing pads on corbels and joined using steel angles and metal plates.
  • Steel reinforcing bars are inserted into slab keyways to connect slabs to beams.
  • Groat is used for connections to ensure integrity.
  • Sitecast concrete topping over precast slabs improves strength, stiffness and fire resistance, as well as ease of integrating electrical services.

Precast Concrete Design Considerations

  • In seismic areas, structures are designed to respond safely to dynamic forces.
  • Innovations in joint design are improving connections in precast concrete structures, leading to better suitability for seismic regions.
  • Seismic testing facilities evaluate the performance of precast concrete structures.

Studying That Suits You

Use AI to generate personalized quizzes and flashcards to suit your learning preferences.

Quiz Team

Related Documents

More Like This

Use Quizgecko on...
Browser
Browser