Alternative Building Construction Systems

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Questions and Answers

Precast concrete is created by pouring concrete into a pre-shaped ______.

mold

Once cured, the mold is removed and can be ______ for future use.

reused

Typical uses of precast concrete include walls, floors, beams, ______, and modules.

columns

Cast in place concrete requires more time due to the need for ______ and space.

<p>labor</p> Signup and view all the answers

Precast concrete offers better quality control due to its controlled production ______.

<p>environment</p> Signup and view all the answers

The labor efficiency of precast concrete is higher because it requires less skilled ______.

<p>labor</p> Signup and view all the answers

Curing conditions for precast concrete are factory-controlled, which allows for ______ of production time.

<p>faster</p> Signup and view all the answers

Cast in place concrete can take ______ days to reach full strength.

<p>28</p> Signup and view all the answers

Precast concrete reduces overall ______ during the construction process.

<p>waiting time</p> Signup and view all the answers

Higher labor costs and overheads are associated with the ______ process of casting in place concrete.

<p>manual</p> Signup and view all the answers

An unexpected ______ can grind on-site casting work to a halt.

<p>rainstorm</p> Signup and view all the answers

Precast concrete requires ______ conditions for it to be cost-effective.

<p>ideal site and logistics</p> Signup and view all the answers

Cast in place concrete structures have ______ variability.

<p>high</p> Signup and view all the answers

Precast concrete systems are beneficial for projects with ______ elements.

<p>repetitive</p> Signup and view all the answers

In cast in place concrete, there is less use of ______ equipment.

<p>heavy</p> Signup and view all the answers

Joints in precast concrete systems are considered a ______ component.

<p>critical</p> Signup and view all the answers

Precast concrete has a ______ environmental impact compared to cast in place concrete.

<p>lesser</p> Signup and view all the answers

Casting in place concrete usually involves ______ projects.

<p>smaller</p> Signup and view all the answers

Precast systems require less ______ due to better molding conditions.

<p>plastering</p> Signup and view all the answers

Contractors for precast systems are usually more ______ than those for cast in place systems.

<p>specialized</p> Signup and view all the answers

Flashcards

Cast-in-Place Concrete

A construction method where concrete is poured and hardened on-site, allowing for unique shapes but potential delays due to weather.

Precast Concrete

A construction method where concrete is formed and cured off-site, then transported and assembled, leading to faster construction but more planning for transportation.

When to use Precast Concrete

Using precast concrete is advantageous in projects with repeating structural elements, larger scales, and suitable site conditions.

When to use Cast-in-Place Concrete

Cast-in-place concrete is preferred for projects requiring varied shapes, smaller scales, or difficult site access.

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Cost Comparison: Precast vs. Cast-in-Place

Precast concrete requires less labor and materials on site, leading to lower costs when compared to cast-in-place.

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Cost Comparison: Cast-in-Place vs. Precast

Cast-in-Place concrete generally requires more labor and materials on-site, resulting in higher costs compared to precast.

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Handling: Cast-in-Place vs. Precast

Cast-in-Place concrete allows for less reliance on heavy equipment, making it more flexible for varying site conditions.

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Handling: Precast vs. Cast-in-Place

Precast concrete typically requires more heavy machinery and equipment for transportation and installation.

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Joints: Cast-in-Place vs. Precast

Cast-in-Place concrete offers a monolithic structure with very few joints, increasing strength and minimizing leak points.

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Joints: Precast vs. Cast-in-Place

Precast concrete involves more joints due to its assembled nature, making them a critical design element to ensure proper function and watertightness.

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What is precast concrete?

Precast concrete is a construction material made by pouring concrete into a mold, allowing it to cure, and then removing the mold for reuse.

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Components of a precast concrete system

Precast concrete systems typically include walls, floors, beams, columns, stairs, and even prefabricated modules.

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Considerations for precast concrete systems

Factors to consider when using precast concrete include, but are not limited to: transportation costs, crane availability, design complexity, the need for specialized connections, and the limitations of the precast elements.

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Cast-in-place vs. Precast concrete

Cast-in-place concrete is poured directly on-site into forms, while precast concrete is produced off-site in a controlled environment.

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Casting time in cast-in-place vs. precast concrete

Cast-in-place concrete requires longer waiting times due to the curing process and on-site labor needs, while precast concrete is immediately ready for assembly.

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Quality control in cast-in-place vs. precast concrete

Precast concrete benefits from controlled production conditions resulting in better quality control due to factors like precise water-cement ratios.

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Labor efficiency in cast-in-place vs. precast concrete

Precast concrete usually requires less skilled on-site labor as the elements are pre-assembled, leading to potential cost savings in labor.

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Construction speed in cast-in-place vs. precast concrete

Precast concrete construction is generally faster due to shorter on-site assembly times compared to cast-in-place concrete which requires waiting for curing and forming.

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Curing conditions in cast-in-place vs. precast concrete

Curing conditions for precast concrete are better controlled in a factory setting, ensuring consistent strength and quality.

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Efficiency of precast concrete construction

Precast concrete elements can be pre-assembled in a controlled environment, resulting in faster and more efficient construction.

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Study Notes

Alternative Building Construction Systems

  • Precast concrete is a construction material made by pouring concrete into a pre-shaped mold.
  • The concrete cures in an appropriate environment.
  • The mold is removed and reused.
  • The precast concrete product is then taken to the job site and used for the project.

Typical Uses of Precast Concrete

  • Walls
  • Floors
  • Beams
  • Columns
  • Stairs
  • Modules

Precast Concrete vs. Cast-in-Place Concrete

Feature Cast-in-Place Precast
Casting Waiting time is longer; labor and space required for on-site casting Ready for immediate placement on site
Quality Control More susceptible to quality issues due to workmanship errors Better quality due to controlled production environment (e.g., water-cement ratio)
Labor Efficiency Involves manual labor, increasing costs and overheads Less need for skilled labor, easier assembly leading to lower man-hours
Speed of Construction Time-consuming process (28 days to reach full strength waiting) Faster; less waiting time for full strength; less falsework
Curing Conditions Concrete needs 7 more days to cure before placement or connection with previous parts Factory-controlled curing conditions; workers can speed up curing while maintaining quality
Weather Conditions Unexpected rain halts on-site casting Rain does not disrupt installation; contractor can still lift into place
Economy Higher costs and material waste Lower cost (especially in labor and raw materials)
Formwork Good for customized structural elements Good for repetitive structural elements
Handling Less use of heavy equipment Reliance on heavy equipment and machinery
Joints Less joints; mostly monolithic Joints are critical system components that need design attention
Earthquake Resilience Resilient Resilient
Contractor Generic Specialized
Environmental Impact Higher negative impact due to construction waste Lesser impact; some materials can be reused or easily disassembled
Plastering Needs plastering Less plastering required due to better molding conditions

When to Use Precast Concrete

  • Projects with repetitive elements
  • Large projects with long spans
  • Ideal sites and logistics conditions

When to Use Cast-in-Place Concrete

  • Structures with high variability
  • Smaller projects
  • Sites with limited access or logistics issues

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