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Questions and Answers
What is the fundamental relationship described by Boyle's Law?
What is the fundamental relationship described by Boyle's Law?
- Pressure is directly proportional to Volume
- Volume is inversely proportional to Pressure (correct)
- Pressure is directly proportional to Temperature
- Volume is directly proportional to Temperature
According to Gay-Lussac's Law, if the temperature of a gas increases, the pressure will decrease, assuming volume and the amount of gas are held constant.
According to Gay-Lussac's Law, if the temperature of a gas increases, the pressure will decrease, assuming volume and the amount of gas are held constant.
False (B)
Name three advantages of using compressed air in industrial applications.
Name three advantages of using compressed air in industrial applications.
Unlimited supply, easy transport, explosion-proof
A __________ compressor is typically used in food and pharmaceutical industries due to its non-contaminating operation.
A __________ compressor is typically used in food and pharmaceutical industries due to its non-contaminating operation.
Match the type of compressor with its operational characteristic:
Match the type of compressor with its operational characteristic:
Which of the following is an example of a 'special cylinder' designed to prevent impact at the end of its stroke?
Which of the following is an example of a 'special cylinder' designed to prevent impact at the end of its stroke?
A single-acting pneumatic cylinder can exert force in both directions (extend and retract) using compressed air.
A single-acting pneumatic cylinder can exert force in both directions (extend and retract) using compressed air.
What are the two methods mentioned for air drying to remove moisture?
What are the two methods mentioned for air drying to remove moisture?
The formula for calculating the theoretical piston force in a pneumatic system is $F_{th} = A \times$ _______, where A represents the cylinder area.
The formula for calculating the theoretical piston force in a pneumatic system is $F_{th} = A \times$ _______, where A represents the cylinder area.
In the context of pneumatic systems, what is the purpose of 'exhaust regulation'?
In the context of pneumatic systems, what is the purpose of 'exhaust regulation'?
Flashcards
Pneumatics Definition
Pneumatics Definition
Branch of engineering dealing with the behavior and application of compressed air.
Pneumatics Function
Pneumatics Function
Uses pressurized air to power, control, or regulate machines.
Pneumatics in Fluid Power
Pneumatics in Fluid Power
Part of fluid power technology involving the generation, transmission, and control of power using air.
Boyle's Law Relationship
Boyle's Law Relationship
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Charles' Law Relationship
Charles' Law Relationship
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Gay-Lussac's Law
Gay-Lussac's Law
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Avogadro's Law
Avogadro's Law
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Reciprocating Piston Compressor
Reciprocating Piston Compressor
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Diaphragm Compressor
Diaphragm Compressor
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Exhaust Regulation
Exhaust Regulation
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Study Notes
Introduction to Pneumatics
- Pneumatics is a branch of engineering that deals with the behavior and application of compressed air.
- Pressurized air is used to power, control, or regulate machines.
- This is part of fluid power technology using air for generation, transmission, and control of power.
Compressed Air Characteristics
- Working pressure is typically 6 to 8 bar.
- Maximum force can reach up to 50 kN.
- Actuation types include manual, pneumatic, and electric.
Fundamental Gas Laws
Boyle's Law (1662, Robert Boyle)
- Volume and pressure have an inverse relationship.
- Formula: P1V1 = P2V2
- Example: A gas occupies 12.3 L at 40.0 mmHg, then its volume is 8.20 L at 60.0 mmHg.
Charles' Law (1787, Jacques Charles)
- Volume and temperature have a direct relationship.
- Formula: V1/T1 = V2/T2
- Example: A gas at 600 mL and 20°C expands to 681.91 mL at 60°C.
Gay-Lussac's Law (1808, Joseph Gay-Lussac)
- Pressure and temperature have a direct relationship.
- Formula: P1/T1 = P2/T2
- Example: A gas at 3.0 atm and 20°C heated to 50°C is 3.3072 atm.
Avogadro's Law (1811, Amadeo Avogadro)
- Gas amount and volume have a direct relationship.
- Formula: V1/n1 = V2/n2
- Example: If 5.00 L contains 0.965 mol, the volume at 1.80 mol is 9.3264 L.
Combined Gas Law
- Combines Boyle's, Charles', and Gay-Lussac's Laws.
- Formula: (P1V1)/T1 = (P2V2)/T2
- Example: A gas at 3.50 L, 2.00 atm, and 300 K, compressed to 1.75 L and heated to 400 K has a pressure of 5.3333 atm.
Ideal Gas Law
- Formula: PV = nRT
- R Values include the following:
- 8.3145 L-kPa/mol-K
- 0.0821 L-atm/mol-K
- 62.36 L-mmHg/mol-K
Compressed Air Technology
History & Development
- Ktesibios (Ancient Greece) used compressed air for a catapult.
- Industrial applications started in the 1950s.
Characteristics of Compressed Air
- Advantages:
- Unlimited supply and easy transport
- Insensitive to temperature fluctuations and explosion-proof
- Clean
- Disadvantages:
- Requires preparation
- Not ideal for constant motion
- Loud exhaust noise and high operating cost
Economic Efficiency Factors
- Delivery Volume: Theoretical vs. Effective
- Pressure Requirements: Typically 600 kPa (6 bar)
- Drive Types: Electric motor or internal combustion engine
Compressors
- Types of Compressors:
- Reciprocating Piston Compressor: Multi-stage cooling
- Diaphragm Compressor: Used in food and pharmaceutical industries
- Sliding Vane Rotary Compressor: Compact, smooth air delivery
- Two-Axle Screw Compressor: Uses intermeshing rotors
- Roots Blower: Moves air without compression
- Axial-Flow Compressor: Air flows axially
- Radial-Flow Compressor: Air flows outward radially
Compressor Regulation Methods
- Exhaust Regulation: Releases excess air
- Shut-off Regulation: Closes intake
- Grip-arm Regulation: Keeps suction valve open
- Speed Regulation: Adjusts motor speed
- Suction Throttle Regulation: Reduces intake
- On-Off Regulation: Alternates between full load and stop
Air Preparation & Drying
- Moisture Removal Methods:
- Absorption Drying: Chemical reaction
- Adsorption Drying: Uses silica gel
- Low-Temperature Drying: Cools air below dew point
- Air Filters & Regulators: Remove contaminants and maintain pressure
Pneumatic Cylinders & Actuators
- Types of Cylinders:
- Single-Acting Cylinder: Uses spring return
- Double-Acting Cylinder: Moves in two directions
Special Cylinders
- Cushioned Cylinder: Prevents impact
- Tandem Cylinder: Higher force
- Multi-Position Cylinder: Adjustable strokes
- Impact Cylinder: High-speed
- Rotary Cylinder: Converts linear to rotary motion
Mounting Types
- Threaded
- Foot
- Flange
- Swivel Mounts
Cylinder Force Calculations
- Theoretical Piston Force Formulas:
- Fth = A × P
- A = ã… D²/4 (Cylinder area)
- P = Operating pressure
- Effective Piston Force:
- Single-Acting Cylinder: Fn = A × P − (FR + FF)
- FR = Friction force
- FF = Spring force
- Double-Acting Cylinder:
- Forward Stroke: FFS = A × P – FR
- Return Stroke: FRS = A' × P – FR
- A' = π(D² − d²)/4 and d = piston rod diameter
- Single-Acting Cylinder: Fn = A × P − (FR + FF)
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