Material science chapter 8

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Questions and Answers

What does a phase diagram represent?

  • Phases present in a material system at different temperatures and pressures (correct)
  • The electrical resistivity of materials
  • The melting points of different metals
  • The price of a material over time

Increasing pressure lowers the melting point of ice.

False (B)

What is a triple point?

The condition at which three phases of a substance coexist in equilibrium.

According to the Gibbs Phase Rule, F + P = C + _____

<p>2</p> Signup and view all the answers

For pure water at its triple point, how many phases coexist?

<p>3 (D)</p> Signup and view all the answers

A cooling curve shows a distinct change in slope during phase changes.

<p>True (A)</p> Signup and view all the answers

Explain what F represents in the Gibbs Phase Rule.

<p>F represents the degrees of freedom, indicating the number of variables that can change without changing the number of phases.</p> Signup and view all the answers

Match the following terms with their definitions:

<p>Phase Diagram = Graphical representation of phases at different conditions Triple Point = Condition where three phases coexist Gibbs Phase Rule = Relationship between phases, components, and degrees of freedom Cooling Curve = Plot of temperature against time as a material cools</p> Signup and view all the answers

What does the plateau region in the cooling curve of pure metals indicate?

<p>Thermal arrest (A)</p> Signup and view all the answers

All alloys solidify at a specific temperature.

<p>False (B)</p> Signup and view all the answers

What is identified at points of change of slope in cooling curves?

<p>Phase changes</p> Signup and view all the answers

Cooling curves are used to develop __________.

<p>phase diagrams</p> Signup and view all the answers

In a phase diagram, where is the alloy entirely in solid form?

<p>Below the finish line (B)</p> Signup and view all the answers

The solidification of pure copper starts at a specific temperature and ends at a range of temperatures.

<p>False (B)</p> Signup and view all the answers

What type of cooling curve is used to describe pure iron?

<p>Pure iron cooling curve</p> Signup and view all the answers

What is the name of the line that indicates the start of the solidification process in the Cu-Ni binary alloy system?

<p>Liquidus (D)</p> Signup and view all the answers

In a binary isomorphous alloy system, the two components are completely soluble in each other in both solid and liquid states.

<p>True (A)</p> Signup and view all the answers

What is the effect of rapid cooling on the microstructure of an alloy?

<p>It results in a cored microstructure.</p> Signup and view all the answers

The process used to eliminate cored structures in cast alloys is called _____ heat treatment.

<p>homogenization</p> Signup and view all the answers

What is used to determine the composition of both liquid and solid phases at any temperature in the mixture region?

<p>Tie line (B)</p> Signup and view all the answers

Non-equilibrium solidification happens when the cooling rates are slow.

<p>False (B)</p> Signup and view all the answers

What is the purpose of the Lever Rule in the context of binary alloys?

<p>To determine the amount of each phase present in a mixture.</p> Signup and view all the answers

What is the maximum lead solubility in the β phase?

<p>2.5 wt% (B)</p> Signup and view all the answers

Hypereutectic alloys contain only the eutectic microstructure.

<p>False (B)</p> Signup and view all the answers

What is the eutectic composition for the Pb-Sn system?

<p>61.9 wt% Pb - 38.1 wt% Sn</p> Signup and view all the answers

The microstructure of hypoeutectic alloys contains solids from the (α + L) region called primary or proeutectic ______.

<p>α</p> Signup and view all the answers

Match the terminologies with their definitions:

<p>Eutectic Alloy = Lowest melting temperature alloy in the system Hypoeutectic Alloy = Contains more Pb than 19.2 wt% and less than 61.9 wt% Hypereutectic Alloy = Contains more Pb than 61.9 wt% and less than 97.5 wt% Eutectic Composition = 61.9 wt% Pb - 38.1 wt% Sn</p> Signup and view all the answers

At what temperature does the maximum solubility occur in the Pb-Sn system?

<p>183°C (C)</p> Signup and view all the answers

The α phase is a lead rich solid solution.

<p>True (A)</p> Signup and view all the answers

What happens to a eutectic alloy upon cooling from a liquid state?

<p>It transforms directly into a mixture of two solids (α + β).</p> Signup and view all the answers

A binary eutectic system demonstrates limited solid solubility in the two components, unlike a binary ______ system.

<p>isomorphous</p> Signup and view all the answers

What is an example of a monotectic reaction?

<p>Copper – Lead system at 955°C and 36% Pb (D)</p> Signup and view all the answers

Intermediate phases occur only at the ends of phase diagrams.

<p>False (B)</p> Signup and view all the answers

What intermediate phase is formed in the Al2O3 – SiO2 system?

<p>Mullite</p> Signup and view all the answers

In the Mg-Ni phase diagram, Mg2Ni is a _______ compound.

<p>congruently melting</p> Signup and view all the answers

Match the following compounds with their melting types:

<p>Mg2Ni = Congruently melting compound MgNi2 = Incongruently melting compound 3Al2O3.2SiO2 = Mullite Cu-Zn = Contains terminal and intermediate phases</p> Signup and view all the answers

How many invariant peritectic points are mentioned in the discussion?

<p>Five (B)</p> Signup and view all the answers

The percent ionic/covalent bond in intermediate compounds depends solely on temperature.

<p>False (B)</p> Signup and view all the answers

What are terminal phases in the context of phase diagrams?

<p>Phases that occur at the end of phase diagrams</p> Signup and view all the answers

At what composition and temperature does the peritectic point occur in the peritectic alloy system described?

<p>42.4% Ag and 1400°C (A)</p> Signup and view all the answers

The peritectic point only involves the transformation from liquid to solid phase.

<p>False (B)</p> Signup and view all the answers

What are the phases present at 42.4% Ag and 1400°C?

<p>Liquid and Alpha</p> Signup and view all the answers

During the peritectic reaction L + α → ___, the beta phase surrounds the primary alpha.

<p>β</p> Signup and view all the answers

Match the following temperature with the proposed phase composition changes:

<p>1400°C = Liquid and Alpha present 1186°C = Beta only 1186°C + ΔT = Liquid and Alpha present 42.4% Ag = Specifies the peritectic point composition</p> Signup and view all the answers

What does the peritectic point imply about the phases involved?

<p>It occurs at specific temperature and composition. (A)</p> Signup and view all the answers

Rapid solidification does not create a diffusion barrier during peritectic reactions.

<p>False (B)</p> Signup and view all the answers

What is the composition of the alpha phase at 1400°C for the peritectic alloy system?

<p>7% Ag</p> Signup and view all the answers

Flashcards

Phase Diagrams

Graphical representations showing phases (solid, liquid, gas) in a material at different temperatures, pressures, and compositions.

Equilibrium Conditions

Conditions in phase diagrams assumed to result from slow cooling, allowing phases to reach a state where their properties are balanced.

Gibbs Phase Rule

A thermodynamic relationship that predicts the number of phases that can exist in equilibrium, considering the number of components and degrees of freedom in a system.

Degrees of Freedom (F)

Variables like temperature and pressure that can change without a phase change in equilibrium.

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Cooling Curves

Graphs that plot temperature changes over time when molten metal cools.

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Triple Point

Temperature and pressure point where three phases (solid, liquid, and gas) coexist in equilibrium.

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Phase Change

Transformation of a material from one phase (like solid) to another (liquid).

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Pure Metal Cooling

Pure metal cooling shows a flat region on its cooling curve when the liquid transforms to solid (liquid to solid phase change).

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Pure Metal Solidification

Pure metals solidify at a specific temperature.

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Alloy Solidification

Alloys solidify over a range of temperatures.

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Thermal Arrest

Period of constant temperature during solidification. Happens in pure metals.

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Equilibrium of Phases

Mixture of two phases existing at the same time in a cooling curve's plateau.

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Phase Diagram Construction

Generated from cooling curves at different compositions.

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Binary System

System with two components (like Cu-Ni), used to create phase diagrams.

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Binary Isomorphous System

An alloy system where two components are completely soluble in each other, both in liquid and solid states.

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Liquidus

The line on a phase diagram showing the start of solidification.

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Solidus

The line on a phase diagram that shows the completion of solidification.

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Tie-Line

A line on a phase diagram connecting the liquid and solid phases in a mixture region.

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Lever Rule

A method to determine the amount of each phase in a mixture, based on the tie-line.

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Non-equilibrium Solidification

Solidification that deviates from equilibrium conditions, often due to fast cooling.

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Cored Microstructure

A microstructure in a solid where different regions have different compositions, often found from rapid cooling.

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Homogenization Heat Treatment

A heat treatment done to eliminate cored structures and to produce a more uniform microstructure.

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Binary Eutectic Alloy System

A system where two components have limited solid solubility, creating a mixture of two solid phases at a specific temperature (eutectic point).

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Eutectic Alloy

The alloy with the lowest melting point in a binary eutectic system.

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Terminal Solid Solutions

Solid phases at the ends of the phase diagram, representing the maximum solubility of one component in the other.

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Eutectic Composition

The specific ratio of components in a binary eutectic system that forms the eutectic alloy.

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Hypoeutectic Alloy

An alloy in a binary eutectic system with less than the eutectic composition of the less soluble element.

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Hypereutectic Alloy

An alloy in a binary eutectic system with more than the eutectic composition of the less soluble element.

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Eutectic Reaction

The transformation of a liquid alloy directly into two solid phases upon cooling at the eutectic temperature.

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Proeutectic Phase

The solid phase present in alloys that are hypoeutectic or hypereutectic, forming before the eutectic reaction.

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Invariant Point

A specific point on a phase diagram where the temperature and composition are fixed, and three or more phases coexist in equilibrium.

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Peritectic Point

The invariant point on a phase diagram where a peritectic reaction occurs.

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What happens during a peritectic reaction?

During a peritectic reaction, a liquid phase and a solid phase react to form a new solid phase. The new solid phase often surrounds the initial solid, creating a diffusion barrier.

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Diffusion Barrier

A layer that restricts the movement of atoms, hindering further reactions or homogenization within the material.

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Coring in Peritectic Reaction

The uneven distribution of elements within the solid phase formed during a peritectic reaction, due to the diffusion barrier created.

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Rapid Solidification

A process where a molten material is cooled down quickly, preventing complete diffusion and homogenization.

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Encasement in Peritectic Reaction

The newly formed solid phase in a peritectic reaction completely encloses the initial solid, creating a diffusion barrier.

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Monotectic Reaction

A reaction where a liquid phase transforms into a solid phase and another liquid phase. This occurs when two liquids are immiscible, meaning they don't mix.

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Terminal Phase

A phase that exists at the ends of a phase diagram. It represents the pure components of the system.

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Intermediate Phase

A phase that exists within a specific composition range in a phase diagram. It's not a pure component but a combination of the original components.

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Mullite

An intermediate phase (3Al2O3.2SiO2) formed in the Al2O3-SiO2 system, combining aluminum oxide and silicon dioxide.

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Congruently Melting Compound

A compound that melts directly into a liquid at a single temperature, without decomposition.

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Incongruently Melting Compound

A compound that decomposes into different phases before melting entirely.

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Percent Ionic/Covalent Bond

The degree to which a bond is ionic or covalent, determined by the electronegativity difference between the elements involved.

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What are the two main types of intermediate compounds?

Intermediate compounds can be congruent or incongruent melting. Congruent compounds melt directly into a single liquid phase, while incongruent compounds decompose into other phases before melting.

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Study Notes

Phase Diagrams

  • Phase diagrams are graphical representations that show the phases present in a material system at various temperatures, pressures, and compositions.
  • They are developed based on equilibrium conditions (although equilibrium is rarely fully attained).
  • Diagrams indicate the conditions under which phases can change and coexist.

Phase Change in Materials and Industrial Relevance

  • Phase changes in materials impact many industries, including metal casting, welding, and heat treatment.
  • Phase changes can affect the structure and consequently the properties of the materials.
  • Phase change plays a major role in energy storage and production, including the use of turbines in power plants.

Phase Equilibrium

  • A phase is a region in a material that has uniform structure, properties, and composition, distinguished by clear boundaries with other phases.
  • Examples include the different phases (solid, liquid, vapor) of water (ice, water, water vapor) or the phases of a fiberglass composite (glass fiber and epoxy matrix).
  • Equilibrium occurs when all forces and energies in a system are balanced, leading to a stable state.
  • For a detailed analysis of multiphase systems, consider the variables of pressure, temperature, and composition

Cooling Curves

  • Cooling curves are used to track the temperature of a molten metal as it cools down to room temperature.
  • Distinct changes in the slope of a cooling curve signal phase changes.
  • Cooling curves of pure metals show a flat region, indicative of thermal arrest, where heat being lost and supplied by solidifying metal are equal to each other.
  • Plotting out several cooling curves at different concentrations (or compositions) and connecting their start and end points can construct a phase diagram.

Gibbs Phase Rule

  • Gibbs phase rule predicts the number of phases that can coexist at equilibrium in a given system.
  • The formula is P + F = C + 2, where:
    • P is the number of phases.
    • F is the degrees of freedom (independent variables)
    • C is the number of components (i.e., pure substances).

Binary Eutectic Alloy Systems

  • In eutectic systems, components have limited solubility in each other.
  • Unlike an isomorphous system, the composition is specific (eutectic composition).
  • The solubility maximum for specific components typically occurs at a point on the phase diagram called an eutectic isotherm.
  • This system has a single specific alloy that exhibits the lowest melting point.
  • One alloy example is the lead-tin system.

Binary Peritectic Alloy Systems

  • Peritectic reaction: A liquid phase reacts with a solid phase to form a new solid phase.
  • The reaction occurs at a single, well-defined temperature.
  • This can lead to coring, in which the surrounding phase (new phase) forms around the core and acts as a diffusion barrier.

Binary Monotectic Systems

  • Monotectic reactions: One liquid phase transforms to one solid and another liquid phase.
  • In this reaction, there are two liquids and one solid phase.

Intermediate Phases and Compounds

  • In some diagrams, intermediate phases occur within a compositional range. 
  • Compounds resulting from phase diagrams, are stoichiometric, and the relative percentage ionic vs. covalent bonding, is based on electronegativity.
  • An example for this is the Mg-Ni system, which displays both congruently and incongruently melting intermediate phases.

Ternary Phase Diagrams

  • Ternary diagrams display relationships among three components.
  • They often use an equilateral triangle as a base and represent each component on a corner of the triangle.
  • Useful to represent compositions, temperatures, and phases; often used to generate isothermal sections.
  • An example of a ternary diagram is that of Fe-Cr-Ni.

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