PAES 305:2000. Engineering Materials for Shafts
18 Questions
0 Views

Choose a study mode

Play Quiz
Study Flashcards
Spaced Repetition
Chat to Lesson

Podcast

Play an AI-generated podcast conversation about this lesson

Questions and Answers

A machine design engineer is designing a standard shaft for an agricultural machine. Which steel designation is typically used for this application?

  • Steel designation 304
  • Any readily available steel
  • Steel designation 1020 (cold rolled) (correct)
  • Steel designation 316

When calculating the power rating for a stainless steel shaft, what adjustment must be made compared to a standard keyseated shaft?

  • Use 1/5 of the nominal ultimate tensile strength instead of 1/10.
  • Multiply by the appropriate safe shear stress factor from Table 1. (correct)
  • Increase the safe shear stress by a factor of 10.
  • No adjustment is needed.

What is the primary function of shafts in agricultural machinery?

  • To transmit power or motion and control the geometry of movement. (correct)
  • To provide structural support for the machinery's frame.
  • To act as a protective covering for sensitive components.
  • To store potential energy for later use.

For a material with a nominal ultimate tensile strength of 600 MPa, what safe shear stress should be used for shaft design if specific table values are unavailable?

<p>60 MPa (C)</p> Signup and view all the answers

Under what circumstances would a machine design engineer most likely choose a stainless steel (304 or 316) over a standard 1020 steel for constructing a shaft?

<p>When higher corrosion resistance is required. (A)</p> Signup and view all the answers

Using Table 1, estimate the safe shear stress factor when the safe shear stress is approximately 51.71 MPa.

<p>0.930 (C)</p> Signup and view all the answers

According to the data in Table 1, how does the safe shear stress factor change as the safe shear stress increases?

<p>It decreases, but the rate of decrease slows down as the safe shear stress increases. (B)</p> Signup and view all the answers

A material is subject to a safe shear stress of 22 MPa. Using the provided data, what is the approximate safe shear stress factor?

<p>1.228 (C)</p> Signup and view all the answers

A mechanical engineer needs a safe shear stress factor of approximately 0.80. Based on Table 1, what safe shear stress value should they target?

<p>79.28 MPa (A)</p> Signup and view all the answers

If a material has a safe shear stress of 100 MPa, what would you estimate the corresponding safe shear stress factor to be, based on the values provided?

<p>0.745 (C)</p> Signup and view all the answers

Which organization initiated the formulation of the Philippine Agricultural Engineering Standard (PAES) 305:2000?

<p>Agricultural Machinery Testing and Evaluation Center (AMTEC) (B)</p> Signup and view all the answers

What is the primary focus of the Philippine Agricultural Engineering Standard (PAES) 305:2000 regarding shafts for agricultural machines?

<p>Establishing specifications and providing technical information for proper application. (C)</p> Signup and view all the answers

Which of the following topics is explicitly excluded from the scope of the Philippine Agricultural Engineering Standard (PAES) 305:2000?

<p>Manufacturing specifications of shafts. (D)</p> Signup and view all the answers

Which of the sources listed would provide comprehensive information regarding mechanical engineering principles relevant to shaft design for agricultural machinery, according to the references used to prepare PAES 305:2000?

<p>Mark’s Handbook for Mechanical Engineers edited by Baumeister (C)</p> Signup and view all the answers

In the context of developing PAES 305:2000, what was the role of the Philippine Society of Agricultural Engineers (PSAE)?

<p>Reviewing and commenting on the standard. (D)</p> Signup and view all the answers

What is the significance of PNS 01:Part 4:1998 in the context of PAES 305:2000?

<p>It outlines the rules for the structure and drafting of Philippine National Standards. (D)</p> Signup and view all the answers

A design engineer is selecting a shaft for a high-torque application in an agricultural tractor. Considering the information provided, which resource would be MOST relevant for determining appropriate shaft specifications?

<p>The Philippine Agricultural Engineering Standard (PAES) 305:2000. (B)</p> Signup and view all the answers

What was the primary role of the National Agriculture and Fisheries Council (NAFC) during the finalization of the standards?

<p>Conducting a public hearing to gather feedback. (A)</p> Signup and view all the answers

Flashcards

Shafts

Rotating machine members with circular cross sections used to transmit power or motion, providing the axis of rotation for components.

Standard Shaft Material

Steel designated as 1020, formed through cold rolling, commonly used for standard shafts in agricultural machinery.

Stainless Steel Shafts

Stainless steel, typically designated as 304 or 316, selected for specialized applications needing enhanced corrosion resistance.

Power Rating

Power-carrying capacity of shafts, influenced by factors such as material, size, and operational conditions.

Signup and view all the flashcards

Safe Shear Stress

Determined by dividing the nominal ultimate tensile strength by 10, used for materials outside standard tables to ensure safe operation.

Signup and view all the flashcards

Safe Shear Stress Factor

A value that reduces the allowable stress to ensure structural safety under shear forces.

Signup and view all the flashcards

Factor at 3.447 MPa

For a safe shear stress of 3.447 MPa, the corresponding factor is 2.289.

Signup and view all the flashcards

Factor at 41.369 MPa

For a safe shear stress of 41.369 MPa, the corresponding factor is 1.000.

Signup and view all the flashcards

Trend of Factor vs. Stress

It generally decreases as the safe shear stress level increases.

Signup and view all the flashcards

Factor at 124.106 MPa

For a safe shear stress of 124.106 MPa, the corresponding factor is 0.693.

Signup and view all the flashcards

AFMA Implementation Enhancement

A project by AMTEC to improve agricultural engineering standards, funded by the Bureau of Agricultural Research (BAR) of the Department of Agriculture (DA).

Signup and view all the flashcards

Technical Committee for Study 2

A committee that reviewed the standard for shafts, ensuring it meets necessary requirements.

Signup and view all the flashcards

PSAE and NAFC

A society and council who reviewed the standards.

Signup and view all the flashcards

PNS 01:Part 4:1998

PNS 01:Part 4:1998 gives rules for structuring and drafting Philippine National Standards.

Signup and view all the flashcards

PAES 305:2000 Scope

Specifications and applications of shafts for drives in agricultural machinery.

Signup and view all the flashcards

Purpose of PAES 305:2000

To establish specifications and provide technical information for shaft applications in agricultural machinery.

Signup and view all the flashcards

PAES 305:2000

Includes the standards and information for the proper use of shafts in agricultural drives.

Signup and view all the flashcards

Study Notes

  • This document is Philippine Agricultural Engineering Standard PAES 305:2000
  • It concerns engineering materials for shafts used in agricultural machines

Foreword

  • AMTEC initiated the creation of this national standard
  • Project title: “Enhancing the Implementation of AFMA Through Improved Agricultural Engineering Standards"
  • The Bureau of Agricultural Research (BAR) of the Department of Agriculture (DA) funded the project
  • The Technical Committee for Study 2 reviewed the standard
  • Study 2 is: Development of Standards for Engineering Materials
  • The Philippine Society of Agricultural Engineers (PSAE) was presented with the standard
  • The National Agriculture and Fisheries Council (NAFC) organized a public hearing on the material
  • It was technically formulated in accordance with PNS 01:Part 4:1998 – Rules for the Structure and Drafting of Philippine National Standard
  • It gives shaft specifications for agricultural machines
  • The standards do not include manufacturing specifications

Scope

  • This standard gives the specifications and technical information for the right application of shafts for drives in agricultural machinery

Reference

  • PAES 304:2000: Engineering Materials - Keys and Keyways for Agricultural Machines Specifications and Applications contains provisions that are a part of this standard

Application

  • Shafts: rotating, typically circular members
  • They transmit power or motion
  • They provide the axis of rotation/oscillation for components (gears, pulleys, flywheels, etc)
  • Shafts control motion geometry

Materials

  • Standard shafts for agricultural machines use steel designation 1020 (cold rolled)
  • Stainless steel shafts often use steel designation 304/316 for special purposes

Power Rating

  • Shaft power ratings: Tables 2-7
  • Tables 2-4 are based on a safe shear stress ≈ 41.369 MPa for standard keyseated shafting
  • For stainless steel shafts, multiply power ratings by a safe shear stress factor
  • For safe shear stress of other materials, use 1/10 nominal ultimate tensile strength

Table 1 - Safe Shear Stress Factors

  • Provides a range of safe shear stress values (3.447 MPa to 124.106 MPa) with corresponding factors (2.289 to 0.693)

Table 2 & 3

  • Power ratings for cold-rolled steel designation 1020 for main power transmitting shafts (Table 2) and line shafts (Table 3) at various RPMs and shaft dimaters

Table 4

  • Power ratings for cold-rolled steel designation 1020 for small, short shafts for shafts with diameter 16 - 165mm

Table 5 & 6

  • Power ratings for stainless steel designation 304 and 316 for main power transmitting shafts (Table 5) and Line shafts (Table 6)

Table 7

  • Power ratings for stainless steel designation 304 and 316 for small, short shafts

Shaft Set-Up

  • Bearings provide support and alignment for the shaft
  • Mount bearings on adequate supports to maintain alignment
  • Misalignment causes shaft/bearing failure

Keys and Keyways

  • Standards for keys and keyways: PAES 304:2000

Studying That Suits You

Use AI to generate personalized quizzes and flashcards to suit your learning preferences.

Quiz Team

Description

Philippine Agricultural Engineering Standard PAES 305:2000 concerns engineering materials, specifically shaft specifications, for agricultural machines. This national standard was initiated by AMTEC and technically formulated in accordance with PNS 01:Part 4:1998.

More Like This

Use Quizgecko on...
Browser
Browser