Operations Management Terminology Quiz
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Questions and Answers

Which of the following describes the term 'net requirements'?

  • The total inventory on hand
  • The amount of inventory needed after sales
  • Total inventory needed for production
  • The actual amount needed in each time period (correct)

Infinite loading assigns jobs to work centers based on their capacity.

False (B)

What is the purpose of gatekeeping in inventory management?

Screening returned goods.

In a flow system, jobs all follow the same ________.

<p>sequence</p> Signup and view all the answers

Match the following inventory costing methods with their descriptions:

<p>FIFO = First-in, first-out LIFO = Last-in, first-out Weighted Average Cost = Average cost of inventory Specific Identification = Specific items are tracked individually</p> Signup and view all the answers

Which of the following is NOT a waste in lean philosophy?

<p>Employee training (C)</p> Signup and view all the answers

The Kanban system is part of the Toyota approach in production.

<p>True (A)</p> Signup and view all the answers

The project life cycle begins with the ________ phase.

<p>Definition</p> Signup and view all the answers

What does Available-to-Promise (ATP) inventory represent?

<p>Inventory that is immediately available for fulfilling customer orders (D)</p> Signup and view all the answers

Available-to-Promise inventory quantities include items that are in production.

<p>False (B)</p> Signup and view all the answers

What is the main purpose of Available-to-Promise inventory in operations management?

<p>To provide accurate information regarding inventory available for customer orders.</p> Signup and view all the answers

The _______ inventory is monitored to ensure that customer order fulfillment is accurate.

<p>Available-to-Promise</p> Signup and view all the answers

Which of the following factors can affect Available-to-Promise inventory levels?

<p>All of the above (D)</p> Signup and view all the answers

Match the following terms related to inventory management:

<p>ATP = Quantities that can be promised to customers Safety stock = Extra inventory to prevent stockouts Holding cost = Cost incurred for carrying inventory SMED = System to reduce changeover time</p> Signup and view all the answers

Just-in-Time (JIT) systems rely on high levels of Available-to-Promise inventory.

<p>False (B)</p> Signup and view all the answers

What is one method companies use to calculate Available-to-Promise inventory?

<p>By subtracting committed orders from on-hand inventory.</p> Signup and view all the answers

What is the purpose of a Gantt chart?

<p>To visualize loading and scheduling (B)</p> Signup and view all the answers

Johnson's rule is employed to increase the makespan in job processing on two machines.

<p>False (B)</p> Signup and view all the answers

What does 'muda' refer to in operational terms?

<p>Waste and inefficiency</p> Signup and view all the answers

_______ is a technique used to signal the need for parts or materials in a manufacturing process.

<p>Kanban</p> Signup and view all the answers

Match the following concepts with their definitions:

<p>CPM = Planning, coordinating, and controlling large-scale projects Scatter diagram = Shows the relationship between two variables Load reports = Compares known and expected future capacity requirements with projected availability Infinite loading = Assigning jobs without regard to the work center capacity</p> Signup and view all the answers

What does the term 'available-to-promise inventory' refer to?

<p>Inventory that can be promised to customers based on existing stock and scheduled production (C)</p> Signup and view all the answers

Forward scheduling is the method of scheduling that goes back in time from a current point.

<p>False (B)</p> Signup and view all the answers

What is the primary function of enterprise resource planning (ERP)?

<p>Integration of financial, manufacturing, and human resources</p> Signup and view all the answers

Flashcards

Finite Loading

Assigning jobs to work centers, considering the work center's capacity and the job's processing time.

Infinite Loading

Assigning jobs to work centers without considering the work center's capacity.

Projects

Unique, one-time operations, aiming for specific objectives within a limited time.

Network Diagram

A visual representation of project activities, showing their sequential relationships.

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Gatekeeping

Screening returned goods to avoid accepting incorrect items.

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Flow System

A high-volume system where jobs follow the same sequence.

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Net Requirements

The actual amount needed, calculated by subtracting projected inventory from gross requirements.

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Pegging

Identifying the parent items that generate material requirements for an item.

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Project Champion

A person who actively promotes and supports a project.

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SMED (Single-Minute Exchange of Die)

A system focused on reducing the time it takes to change over equipment.

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Closed-Loop Supply Chain

A system where a manufacturer manages both the forward and reverse flow of products.

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Pull System

A way of ordering materials or components only when needed.

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Activity-on-Node (AON)

A way to represent a project with nodes showing each task.

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Dependent Demand

Demand for parts needed to make a final product.

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Holding Cost

The cost of storing inventory.

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Just-in-Time (JIT)

A system where materials and products arrive only when needed.

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Low-level coding

A method for restructuring a bill of materials to ensure all identical components are listed at the lowest level where they occur, regardless of their usage in higher-level assemblies.

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Human resources

The department responsible for managing an organization's workforce, including recruitment, training, compensation, and employee relations.

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Gantt chart

A bar chart that visually represents the schedule and progress of a project, displaying tasks and their durations.

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CPM (Critical Path Method)

A project management technique that identifies the critical path, the sequence of activities with the longest total duration, which determines the project's overall completion time.

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Capacity requirements planning

The process of determining the short-term capacity needs of an organization, converting quantity requirements into labor and machine requirements.

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Scheduling

The process of determining the timing of equipment, facilities, and human activities within an organization.

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Johnson's rule

A technique for minimizing the makespan (total time to complete a job) for a set of jobs that need to be processed on two machines or work centers.

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Muda

The Japanese term for waste and inefficiency in a process, it includes anything that does not add value to the product or service.

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Study Notes

Definitions

  • Low-level coding: Restructuring the bill of materials to align component occurrences at the lowest level.
  • Human resources: Hiring activities (recruitment, interviews, training) and layoff planning (outplacement).
  • Gantt chart: Visual aid for loading and scheduling.
  • CPM (critical path method): Planning, coordinating, and controlling large-scale projects.
  • Capacity requirements planning: Determining short-term capacity needs, converting quantity requirements into labor/machine needs.
  • Scheduling: Establishing the timing of equipment, facilities, and human activities.
  • Johnson's rule: Minimizing makespan for jobs processed on two machines.
  • Muda: Waste and inefficiency.
  • Planned-order releases: Planned order amounts in each time period, offset by lead time.
  • Forward scheduling: Scheduling ahead from a specific point in time.
  • Gross requirements: Total expected demand for an item or raw material.
  • Kanban: Manual system signaling the need for parts or materials.
  • Return on quality (ROQ): Approach evaluating financial return on quality investments.
  • Value stream mapping: Visual tool examining material/information flow.
  • Distribution Requirements Planning (DRP): Planning orders in a supply chain.
  • Infinite loading: Assigning jobs to work centers without considering capacity constraints.
  • Load reports: Comparing future capacity with projected capacity.
  • Enterprise resource planning (ERP): Integrating financial, manufacturing, and human resources on a single computer system.
  • Scatter diagram: Graph showing the relationship between two variables.
  • Order releases: Authorizations for executing planned orders.
  • Activity-on-arrow (AOA) Network diagram: Activities designated by arrows.
  • Process variability: Natural variability in a process.
  • Loading: Assigning jobs to processing centers.
  • Project champion: Person promoting and supporting a project.
  • Single-minute exchange of die (SMED): System for reducing changeover time.
  • Closed-loop supply chain: Manufacturer controlling forward and reverse product shipment.
  • Activities: Project steps consuming resources/time.
  • Pull system: Replacing materials based on demand.
  • Activity-on-node (AON) Network diagram: Activities designated by nodes.
  • Jidoka: Quality at the source (automatic machine stop for bad parts).
  • Net-change system: Continuously updating MRP records.
  • Flow-shop scheduling: Scheduling for flow systems (high-volume).
  • Dependent demand: Demand for components in finished good production.
  • Safety stock: Extra inventory reducing stockout probability.
  • Kaizen: Continuous improvement.
  • Holding (carrying) cost: Cost of keeping an item in inventory.

Additional Concepts

  • Work breakdown structure (WBS): Hierarchical listing of project tasks.
  • Planning reports: Data for assessing future material requirements.
  • PERT: Planning and coordinating large projects.
  • Available-to-promise (ATP): Inventory quantities available for customer orders.
  • Just-in-time (JIT): System for producing goods as needed.
  • Job-shop scheduling: Scheduling low-volume, varied systems.
  • Heijunka: Workload leveling, minimizing variations in production volume.
  • Channel/Server: Components in a service system (same meaning).
  • Master scheduling: Core of production planning & control.
  • Finite loading: Assigning jobs considering capacity.
  • Infinite loading: Assigning jobs regardless of capacity.
  • Projects: Unique, one-time operations.
  • Network (precedence) diagram: Graph of project activities' relationships.
  • Gatekeeping: Screening returned goods to prevent errors.
  • Flow system: High-volume systems with a consistent sequence.
  • Events: Project starting/finishing points.
  • Net requirements: Actual amounts needed.
  • Pegging: Identifying parent items connected to a material requirement.
  • p-chart: Monitoring proportion of defective items.
  • Load chart: Gantt chart showing machine/department loading/idle time.
  • Poka-yoke: Safeguards reducing errors in processes.
  • Cumulative lead time: Sum of lead times in a process.
  • Projected on hand: Expected inventory at the beginning of a period.
  • Lean operation: System using minimal resources and high quality goods/services.
  • Toyota Approach: Production methodology (Muda, Pull System, Kanban, Heijunka, Kaizen, Jidoka, Team Concepts).
  • Inventory costing methods: FIFO, LIFO, Weighted Average, Specific Identification

Business Processes and Cycle

  • Forms of business organization: Sole proprietorship, partnership, corporation, LLC.

  • Common approaches in order fulfillment: Engineer-to-Order (ETO), Make-to-Order (MTO), Assemble-to-Order (ATO), Make-to-Stock (MTS).

  • Project life cycle: Definition, Planning, Execution, Termination.

  • Elements of a productive system: Inputs, Transformation processes, Outputs, Feedback, Control mechanisms, Environment.

  • Steps in creating a supply chain: Plan, Source, Make, Deliver, Manage returns.

  • Different types of inventory: Raw materials, WIP, Finished goods, Tools, MRO supplies, Pipeline inventory.

  • Business cycle: Expansion, Peak, Contraction, Trough, Depression, Recovery.

  • Four basic steps in a cycle: Planning, Source, Make, Deliver.

  • Where to Inspect: Raw materials and purchased parts, finished products, before costly operations/irreversible procedures, before covering processes.

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Test your knowledge of key operations management concepts through this quiz. Engage with terms related to project planning, scheduling, and resource management to deepen your understanding of the field. Perfect for students studying operations management or professionals looking to refresh their knowledge.

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