Podcast
Questions and Answers
Which of the following describes the term 'net requirements'?
Which of the following describes the term 'net requirements'?
- The total inventory on hand
- The amount of inventory needed after sales
- Total inventory needed for production
- The actual amount needed in each time period (correct)
Infinite loading assigns jobs to work centers based on their capacity.
Infinite loading assigns jobs to work centers based on their capacity.
False (B)
What is the purpose of gatekeeping in inventory management?
What is the purpose of gatekeeping in inventory management?
Screening returned goods.
In a flow system, jobs all follow the same ________.
In a flow system, jobs all follow the same ________.
Match the following inventory costing methods with their descriptions:
Match the following inventory costing methods with their descriptions:
Which of the following is NOT a waste in lean philosophy?
Which of the following is NOT a waste in lean philosophy?
The Kanban system is part of the Toyota approach in production.
The Kanban system is part of the Toyota approach in production.
The project life cycle begins with the ________ phase.
The project life cycle begins with the ________ phase.
What does Available-to-Promise (ATP) inventory represent?
What does Available-to-Promise (ATP) inventory represent?
Available-to-Promise inventory quantities include items that are in production.
Available-to-Promise inventory quantities include items that are in production.
What is the main purpose of Available-to-Promise inventory in operations management?
What is the main purpose of Available-to-Promise inventory in operations management?
The _______ inventory is monitored to ensure that customer order fulfillment is accurate.
The _______ inventory is monitored to ensure that customer order fulfillment is accurate.
Which of the following factors can affect Available-to-Promise inventory levels?
Which of the following factors can affect Available-to-Promise inventory levels?
Match the following terms related to inventory management:
Match the following terms related to inventory management:
Just-in-Time (JIT) systems rely on high levels of Available-to-Promise inventory.
Just-in-Time (JIT) systems rely on high levels of Available-to-Promise inventory.
What is one method companies use to calculate Available-to-Promise inventory?
What is one method companies use to calculate Available-to-Promise inventory?
What is the purpose of a Gantt chart?
What is the purpose of a Gantt chart?
Johnson's rule is employed to increase the makespan in job processing on two machines.
Johnson's rule is employed to increase the makespan in job processing on two machines.
What does 'muda' refer to in operational terms?
What does 'muda' refer to in operational terms?
_______ is a technique used to signal the need for parts or materials in a manufacturing process.
_______ is a technique used to signal the need for parts or materials in a manufacturing process.
Match the following concepts with their definitions:
Match the following concepts with their definitions:
What does the term 'available-to-promise inventory' refer to?
What does the term 'available-to-promise inventory' refer to?
Forward scheduling is the method of scheduling that goes back in time from a current point.
Forward scheduling is the method of scheduling that goes back in time from a current point.
What is the primary function of enterprise resource planning (ERP)?
What is the primary function of enterprise resource planning (ERP)?
Flashcards
Finite Loading
Finite Loading
Assigning jobs to work centers, considering the work center's capacity and the job's processing time.
Infinite Loading
Infinite Loading
Assigning jobs to work centers without considering the work center's capacity.
Projects
Projects
Unique, one-time operations, aiming for specific objectives within a limited time.
Network Diagram
Network Diagram
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Gatekeeping
Gatekeeping
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Flow System
Flow System
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Net Requirements
Net Requirements
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Pegging
Pegging
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Project Champion
Project Champion
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SMED (Single-Minute Exchange of Die)
SMED (Single-Minute Exchange of Die)
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Closed-Loop Supply Chain
Closed-Loop Supply Chain
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Pull System
Pull System
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Activity-on-Node (AON)
Activity-on-Node (AON)
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Dependent Demand
Dependent Demand
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Holding Cost
Holding Cost
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Just-in-Time (JIT)
Just-in-Time (JIT)
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Low-level coding
Low-level coding
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Human resources
Human resources
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Gantt chart
Gantt chart
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CPM (Critical Path Method)
CPM (Critical Path Method)
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Capacity requirements planning
Capacity requirements planning
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Scheduling
Scheduling
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Johnson's rule
Johnson's rule
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Muda
Muda
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Study Notes
Definitions
- Low-level coding: Restructuring the bill of materials to align component occurrences at the lowest level.
- Human resources: Hiring activities (recruitment, interviews, training) and layoff planning (outplacement).
- Gantt chart: Visual aid for loading and scheduling.
- CPM (critical path method): Planning, coordinating, and controlling large-scale projects.
- Capacity requirements planning: Determining short-term capacity needs, converting quantity requirements into labor/machine needs.
- Scheduling: Establishing the timing of equipment, facilities, and human activities.
- Johnson's rule: Minimizing makespan for jobs processed on two machines.
- Muda: Waste and inefficiency.
- Planned-order releases: Planned order amounts in each time period, offset by lead time.
- Forward scheduling: Scheduling ahead from a specific point in time.
- Gross requirements: Total expected demand for an item or raw material.
- Kanban: Manual system signaling the need for parts or materials.
- Return on quality (ROQ): Approach evaluating financial return on quality investments.
- Value stream mapping: Visual tool examining material/information flow.
- Distribution Requirements Planning (DRP): Planning orders in a supply chain.
- Infinite loading: Assigning jobs to work centers without considering capacity constraints.
- Load reports: Comparing future capacity with projected capacity.
- Enterprise resource planning (ERP): Integrating financial, manufacturing, and human resources on a single computer system.
- Scatter diagram: Graph showing the relationship between two variables.
- Order releases: Authorizations for executing planned orders.
- Activity-on-arrow (AOA) Network diagram: Activities designated by arrows.
- Process variability: Natural variability in a process.
- Loading: Assigning jobs to processing centers.
- Project champion: Person promoting and supporting a project.
- Single-minute exchange of die (SMED): System for reducing changeover time.
- Closed-loop supply chain: Manufacturer controlling forward and reverse product shipment.
- Activities: Project steps consuming resources/time.
- Pull system: Replacing materials based on demand.
- Activity-on-node (AON) Network diagram: Activities designated by nodes.
- Jidoka: Quality at the source (automatic machine stop for bad parts).
- Net-change system: Continuously updating MRP records.
- Flow-shop scheduling: Scheduling for flow systems (high-volume).
- Dependent demand: Demand for components in finished good production.
- Safety stock: Extra inventory reducing stockout probability.
- Kaizen: Continuous improvement.
- Holding (carrying) cost: Cost of keeping an item in inventory.
Additional Concepts
- Work breakdown structure (WBS): Hierarchical listing of project tasks.
- Planning reports: Data for assessing future material requirements.
- PERT: Planning and coordinating large projects.
- Available-to-promise (ATP): Inventory quantities available for customer orders.
- Just-in-time (JIT): System for producing goods as needed.
- Job-shop scheduling: Scheduling low-volume, varied systems.
- Heijunka: Workload leveling, minimizing variations in production volume.
- Channel/Server: Components in a service system (same meaning).
- Master scheduling: Core of production planning & control.
- Finite loading: Assigning jobs considering capacity.
- Infinite loading: Assigning jobs regardless of capacity.
- Projects: Unique, one-time operations.
- Network (precedence) diagram: Graph of project activities' relationships.
- Gatekeeping: Screening returned goods to prevent errors.
- Flow system: High-volume systems with a consistent sequence.
- Events: Project starting/finishing points.
- Net requirements: Actual amounts needed.
- Pegging: Identifying parent items connected to a material requirement.
- p-chart: Monitoring proportion of defective items.
- Load chart: Gantt chart showing machine/department loading/idle time.
- Poka-yoke: Safeguards reducing errors in processes.
- Cumulative lead time: Sum of lead times in a process.
- Projected on hand: Expected inventory at the beginning of a period.
- Lean operation: System using minimal resources and high quality goods/services.
- Toyota Approach: Production methodology (Muda, Pull System, Kanban, Heijunka, Kaizen, Jidoka, Team Concepts).
- Inventory costing methods: FIFO, LIFO, Weighted Average, Specific Identification
Business Processes and Cycle
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Forms of business organization: Sole proprietorship, partnership, corporation, LLC.
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Common approaches in order fulfillment: Engineer-to-Order (ETO), Make-to-Order (MTO), Assemble-to-Order (ATO), Make-to-Stock (MTS).
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Project life cycle: Definition, Planning, Execution, Termination.
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Elements of a productive system: Inputs, Transformation processes, Outputs, Feedback, Control mechanisms, Environment.
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Steps in creating a supply chain: Plan, Source, Make, Deliver, Manage returns.
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Different types of inventory: Raw materials, WIP, Finished goods, Tools, MRO supplies, Pipeline inventory.
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Business cycle: Expansion, Peak, Contraction, Trough, Depression, Recovery.
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Four basic steps in a cycle: Planning, Source, Make, Deliver.
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Where to Inspect: Raw materials and purchased parts, finished products, before costly operations/irreversible procedures, before covering processes.
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Description
Test your knowledge of key operations management concepts through this quiz. Engage with terms related to project planning, scheduling, and resource management to deepen your understanding of the field. Perfect for students studying operations management or professionals looking to refresh their knowledge.