Milling Process Calculations in 'Fundamentals of Modern Manufacturing' by M P Groover
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Questions and Answers

What happens to the chip in conventional milling?

  • It is thickest at the start
  • It is thinnest at the start (correct)
  • It is uniform throughout the process
  • It is irrelevant to the machining process

What is the primary purpose of profile milling?

  • To mill a curved surface
  • To perform surface contouring
  • To create shallow pockets
  • To cut a profile on the edges of a part (correct)

What type of milling involves cutting a surface contour?

  • Surface contouring (correct)
  • Pocket milling
  • Face milling
  • End milling

What is the primary purpose of pocket milling?

<p>To create a depression in the stock material (A)</p> Signup and view all the answers

What is the primary difference between face milling and end milling?

<p>The diameter of the cutter (C)</p> Signup and view all the answers

What is the result of conventional milling on the work part?

<p>It is lifted up (C)</p> Signup and view all the answers

What is the formula to calculate cutting time for face milling?

<p>L + A + O / fr (D)</p> Signup and view all the answers

In face milling, what does 'L' represent in the cutting time formula?

<p>Work piece length (A)</p> Signup and view all the answers

What is the Material Removal Rate (MRR) for face milling with a 20 cm long aluminum block, 5 cm wide, and a 20 cm diameter cutter?

<p>6 mm3/s (B)</p> Signup and view all the answers

What is the approach distance (A) for a face milling operation with a 20 cm diameter cutter?

<p>10 cm (B)</p> Signup and view all the answers

What is the main factor that determines the Feedrate (fr) in milling processes?

<p>Material Removal Rate (MRR) (B)</p> Signup and view all the answers

For face milling with 100 rpm, 10 inserts, and a feed per tooth of 0.6 m/min, what is the cutting time for a 500 mm long workpiece?

<p>25 min (D)</p> Signup and view all the answers

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