10 Questions
What is the primary purpose of the company's code of conduct?
To establish rules and guidelines for employee behavior
How does an individual's role contribute to the overall workflow within the organization?
It is crucial for the successful completion of tasks and projects
Which of the following is NOT a typical part of the company's vendor profile?
Mechanical assembly instructions
What is the primary purpose of understanding the company's reporting structure?
To know who to report to and how information flows within the organization
Which of the following is the LEAST important aspect of the company's documentation policy?
Mechanical assembly instructions
What is the MAIN purpose of understanding the functioning of various mechanical sub-assemblies?
To assemble the product correctly and efficiently
Which of the following is the LEAST important precaution to take when working in an electronic assembly unit?
Familiarizing oneself with the company's code of conduct
What is the MAIN purpose of understanding how to safely operate and use various tools?
To reduce the frequency of errors during assembly
Which of the following is the LEAST important factor in understanding and preventing errors during the assembly process?
Familiarizing oneself with the company's reporting structure
What is the MAIN benefit of understanding the fundamentals of electricity and electronics?
It enables better troubleshooting and problem-solving
Study Notes
Understanding Requirements
- Interact with the supervisor to understand the day's production requirement
- Plan the day's production activities
- Apply approved drawings, job instructions, or work manuals
Assembling Mechanical Sub-System and Integrating with Electrical Sub-System
- Receive assembled mechanical sub-assemblies from the concerned team
- Obtain consumables such as nuts, screws, etc.
- Receive assembled electrical sub-system from the electrical technician
- Collect the work manual/job instruction from the supervisor
- Inspect the sub-assemblies received for any physical damage
- Check electrical sub-system for any loose or wrong connections
- Follow standard assembly procedure as mentioned in the job instruction to assemble the mechanical sub-systems
- Integrate the mechanical and electrical sub-systems as per instructions in the work manual
- Organize the assembled system in the assigned bins and ensure its movement to the testing area
Reporting Problems to Supervisor
- Notify any errors in the previous step of the assembly process identified
- Report defective or inadequate number of components
- Report about inadequate quantity of consumables such as connectors, screws, nuts, etc.
Knowledge Requirements
- Importance of the individual's role in the work flow
- Organisation culture and typical vendor profile
- Company's reporting structure
- Company's documentation policy
- Mechanical assembly instructions
- Purpose and functioning of various mechanical sub-assemblies
- General principles of wiring and assembly
- Circuit and block diagram of the product being assembled
- Fundamentals of electricity such as Ohm's law, difference between AC and DC, series and parallel connections
- Basic electronics of components such as diode, transformer, LED, photo transistor, capacitor, resistor, inductor, thermistor, ICs
- Specific safety precautions while working in an electronic assembly unit
- Protective gear such as gloves, rubber shoes
- Selection and maintenance of various tools used during the assembly process
- Frequently occurring errors in the assembly process, causes, and preventive measures
- Electrostatic discharge precautions
- Documents and procedures used during the assembly process
- Precautions to be taken while handling different electrical and mechanical products
- How to operate/use screwdriver, wire cutter, pliers, tester, spanner, CRO safely
Test your knowledge on assembling the mechanical subsystem and integrating it with the electrical subsystem, reporting problems to the supervisor, and achieving productivity, quality, and safety standards. This quiz covers understanding requirements, interacting with supervisors, planning production, and more.
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