Mechanical and Electrical Subsystem Integration Quiz

Understanding Requirements

• Interact with the supervisor to understand the day's production requirement
• Plan the day's production activities
• Apply approved drawings, job instructions, or work manuals

Assembling Mechanical Sub-System and Integrating with Electrical Sub-System

• Receive assembled mechanical sub-assemblies from the concerned team
• Obtain consumables such as nuts, screws, etc.
• Receive assembled electrical sub-system from the electrical technician
• Collect the work manual/job instruction from the supervisor
• Inspect the sub-assemblies received for any physical damage
• Check electrical sub-system for any loose or wrong connections
• Follow standard assembly procedure as mentioned in the job instruction to assemble the mechanical sub-systems
• Integrate the mechanical and electrical sub-systems as per instructions in the work manual
• Organize the assembled system in the assigned bins and ensure its movement to the testing area

Reporting Problems to Supervisor

• Notify any errors in the previous step of the assembly process identified
• Report defective or inadequate number of components
• Report about inadequate quantity of consumables such as connectors, screws, nuts, etc.

Knowledge Requirements

• Importance of the individual's role in the work flow
• Organisation culture and typical vendor profile
• Company's reporting structure
• Company's documentation policy
• Mechanical assembly instructions
• Purpose and functioning of various mechanical sub-assemblies
• General principles of wiring and assembly
• Circuit and block diagram of the product being assembled
• Fundamentals of electricity such as Ohm's law, difference between AC and DC, series and parallel connections
• Basic electronics of components such as diode, transformer, LED, photo transistor, capacitor, resistor, inductor, thermistor, ICs
• Specific safety precautions while working in an electronic assembly unit
• Protective gear such as gloves, rubber shoes
• Selection and maintenance of various tools used during the assembly process
• Frequently occurring errors in the assembly process, causes, and preventive measures
• Electrostatic discharge precautions
• Documents and procedures used during the assembly process
• Precautions to be taken while handling different electrical and mechanical products
• How to operate/use screwdriver, wire cutter, pliers, tester, spanner, CRO safely