Materials Cycle and Environmental Impacts

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Questions and Answers

What is the first stage of the materials cycle?

  • Recycling and reuse
  • Raw materials extraction (correct)
  • Product design and manufacture
  • Consumer usage

Which of the following is NOT considered an engineered material?

  • Cement (correct)
  • Metal alloys
  • Ceramic powders
  • Plastics

What happens to products after they become obsolete according to the materials cycle?

  • They are reused indefinitely
  • They are always recycled
  • They may be recycled or disposed of as waste (correct)
  • They are permanently destroyed

How much energy consumed by manufacturing industries in the United States goes to produce and fabricate materials?

<p>About one-half (A)</p> Signup and view all the answers

Which of the following accurately describes the earth's resource situation?

<p>Resources are virtually a closed system and finite (D)</p> Signup and view all the answers

What role do raw materials play in the materials cycle?

<p>They are extracted and transformed into various forms (B)</p> Signup and view all the answers

Approximately how many tons of raw materials are extracted worldwide each year?

<p>15 billion tons (C)</p> Signup and view all the answers

What is a consequence of increasing population relative to resource availability?

<p>Resources grow scarcer, demanding better utilization (A)</p> Signup and view all the answers

What is a significant consequence of the extraction of raw materials?

<p>Ecological damage and landscape spoilage (C)</p> Signup and view all the answers

Why is recycling considered a desirable approach in the materials cycle?

<p>It reduces the extraction of raw materials (A)</p> Signup and view all the answers

What impact does manufacturing a 'green' product have on costs?

<p>It often raises manufacturing costs (A)</p> Signup and view all the answers

How does the energy requirement for recycling aluminum compare to refining natural aluminum ores?

<p>Recycling requires significantly less energy (D)</p> Signup and view all the answers

What role do governmental regulatory agencies play in environmental issues?

<p>They establish environmental standards (C)</p> Signup and view all the answers

What is a critical consideration when designing end-of-life products?

<p>Ensuring minimal impact on the environment (C)</p> Signup and view all the answers

What happens during the synthesis and processing stage of materials cycle?

<p>Pollutants may be expelled into the environment (C)</p> Signup and view all the answers

What happens to the quality of alloys with each recycling cycle?

<p>It diminishes. (B)</p> Signup and view all the answers

Which of the following is NOT directly associated with recycling?

<p>Increasing the need for raw material extraction (D)</p> Signup and view all the answers

Which joining method is preferred when joining two similar alloys?

<p>Welding (B)</p> Signup and view all the answers

What is a significant barrier to recycling glass?

<p>The requirement for sorting salvaged glass. (D)</p> Signup and view all the answers

What characteristic of aluminum alloys contributes to their recyclability?

<p>They are nonbiodegradable. (C)</p> Signup and view all the answers

What is the primary reason for the low market value of scrap glass?

<p>The cost of production of new glass is low. (D)</p> Signup and view all the answers

What is one application of recycled rubber tires?

<p>Automotive bumper guards (C)</p> Signup and view all the answers

What are aluminum alloys primarily derived from?

<p>Used beverage cans. (B)</p> Signup and view all the answers

Which type of contamination can hinder the recycling of alloys?

<p>Coatings such as paints. (D)</p> Signup and view all the answers

What complicates the recycling of composite materials?

<p>Their multiphase composition (B)</p> Signup and view all the answers

Which process is the first step in recycling thermoset- and thermoplastic-matrix composites?

<p>Shredding/grinding (A)</p> Signup and view all the answers

Which of the following is NOT an advantage of using recycled glass?

<p>Lower costs of raw materials. (A)</p> Signup and view all the answers

What happens to the fibers during the recycling of composites?

<p>They shorten and lose mechanical strength (B)</p> Signup and view all the answers

In recycling composites, what is sometimes recovered from the matrix material?

<p>Monomers (B)</p> Signup and view all the answers

What is one of the uses of ground rubber particles?

<p>Filler materials for polymers (A)</p> Signup and view all the answers

What is the primary challenge in recycling polymer-matrix composites?

<p>Intermixing of materials on a fine scale (D)</p> Signup and view all the answers

What advantage does recycled rubber provide compared to its disposal as waste?

<p>Reduced raw material usage (A)</p> Signup and view all the answers

What does life cycle analysis/assessment primarily focus on?

<p>Assessing environmental impact from material extraction to disposal (C)</p> Signup and view all the answers

Which characteristic is associated with an ideal material from an environmental perspective?

<p>It should be either recyclable or biodegradable. (B)</p> Signup and view all the answers

What role does materials science and engineering play in recycling?

<p>It influences the recyclability and disposability of materials during design. (B)</p> Signup and view all the answers

What is a characteristic of recyclable materials?

<p>They can be reused indefinitely after proper reprocessing. (D)</p> Signup and view all the answers

Why are some metals considered hazardous when land-filled?

<p>They can leach toxic elements into the soil and water. (D)</p> Signup and view all the answers

What does the term

<p>It covers the entire life of a product, including disposal. (A)</p> Signup and view all the answers

Which of the following best describes biodegradable materials?

<p>They can break down naturally and return to their original state. (B)</p> Signup and view all the answers

During materials selection, which criterion is significant for environmental impact?

<p>The recyclability and disposability of the materials. (A)</p> Signup and view all the answers

What is the primary reason synthetic polymers are popular as engineering materials?

<p>They exhibit chemical and biological inertness. (B)</p> Signup and view all the answers

Why are biodegradable polymers not widely used?

<p>They are relatively expensive to produce. (C)</p> Signup and view all the answers

What is a common application for recycled plastics?

<p>Shoe soles and tool handles. (D)</p> Signup and view all the answers

What complicates plastics recycling?

<p>The degradation of properties with each recycle. (B)</p> Signup and view all the answers

Which type of polymer is most amenable to recycling?

<p>Thermoplastic polymers. (D)</p> Signup and view all the answers

What is a major source of nonbiodegradable rubber waste in the United States?

<p>Discarded automobile tires. (B)</p> Signup and view all the answers

How are some thermoset resins recycled?

<p>By grinding up and adding to virgin material. (D)</p> Signup and view all the answers

What is a negative aspect of burning rubber waste for disposal?

<p>It results in dirty emissions. (B)</p> Signup and view all the answers

Flashcards

Materials Cycle

The complete journey of a material from its origin in the Earth to its final disposal or recycling.

Raw Materials

Materials extracted from the Earth, like ores or minerals, that are processed into usable forms.

Recycling

The process where existing products or components are reused or reprocessed into new ones.

Incineration

A method of disposing of waste by burning it.

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Landfills

Landfills are sites where waste is buried and contained.

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Effective Resource Utilization

The act of using resources wisely and minimizing waste.

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Finite Resources

The finite nature of Earth´s resources means they will eventually run out.

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Energy Consumption in Material Cycle

Energy is needed at every stage in the materials cycle, highlighting the energy footprint of material use.

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Raw Material Extraction

The process of obtaining raw materials from the Earth, which can damage the environment.

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Synthesis and Processing

The manufacturing and processing of materials, often releases pollutants into the air and water.

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Product Design for Sustainability

Designing products to minimize environmental impact during use and ensuring easy recycling or biodegradability at the end of life.

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Life Cycle Assessment (LCA)

The total impact of a product's lifecycle on the environment, from extraction to disposal.

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Green Product

A product designed to reduce its environmental impact throughout its lifecycle, from production to disposal.

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Environmental Regulations

Government regulations set standards to control environmental impact and guide sustainable practices.

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Cost of Sustainability

A financial price differential between a 'green' product and its traditional counterpart, where green products often cost more due to sustainable practices.

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Life Cycle Analysis (LCA)

A design approach considering the environmental impact of a product throughout its lifecycle, from raw material extraction to disposal, aiming for sustainability.

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Recyclable Materials

Materials that can be reprocessed and reused multiple times after their initial use, without significant loss of properties.

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Biodegradable Materials

Materials that can be broken down by natural processes (like microorganisms) into harmless substances.

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Materials Disposition

The ultimate fate of a material after its useful life, including recycling, disposal, or biodegradation.

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Toxic Metals

Metals that are toxic and pose health risks when disposed of in landfills. Examples include mercury (Hg) and lead (Pb).

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Economic-Environmental Trade-Off

The process of weighing the economic benefits against the environmental impact of a product or activity.

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Green Design

The practice of designing products that are environmentally friendly and minimize their impact on the environment.

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Recycling of Alloys

A process that uses existing materials to create new products, reducing the need for new materials and waste.

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Alloy Recycling Quality

The quality of recycled alloys gets worse with each recycling cycle, making them less desirable for certain applications.

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Separating Alloys

A challenge in recycling alloys is separating them from the other components of a product, such as other metal types.

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Alloy Contamination

Joining various alloys together can result in contamination, impacting the quality of the recycled materials.

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Coatings as Contaminants

Coatings on materials can act as contaminants, making them unsuitable for recycling because they hinder the reusability of the base material.

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Aluminum Recycling

Aluminum alloys are very resistant to corrosion and can be recycled effectively, making them an essential recyclable material.

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Glass Non-Biodegradability

Glass is a non-biodegradable material, meaning it doesn't decompose naturally, leading to a significant amount of glass waste.

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Challenges in Recycling Glass

Many factors contribute to the low recycling rates of glass, including the need for sorting by color, type, and composition, which is time-consuming and expensive.

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Non-biodegradability of Polymers

Synthetic polymers, like plastics and rubbers, are resistant to breakdown by natural processes, leading to long-lasting waste.

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Incineration of Plastics

Burning plastics can be a disposal method, but it carries risks of toxic emissions.

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Recycling Thermoplastics

Some plastics can be melted down and reformed into new products, but sorting and quality issues complicate this process.

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Recycling Vulcanized Rubber

Hardened rubber, used in things like tires, is difficult to recycle due to its strong, cross-linked structure.

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Quality of Recycled Plastics

Recycled plastics are often less expensive but can have lower quality and appearance.

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Fillers in Plastics Recycling

Adding fillers, like carbon black, to plastics can make recycling more challenging.

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Disposal of Scrap Tires

Used tires present a significant environmental problem due to slow decomposition and limited recycling options.

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Tire Burning as Fuel

While tires can be burned as fuel, the emissions are often polluting, highlighting the need for sustainable tire recycling solutions.

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Recycling Rubber Tires

Splitting and reshaping used tires to create products like bumper guards, mud flaps, and door mats.

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Composite Materials

Materials made of two or more distinct components, often blended together on a very fine scale.

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Shredding/Grinding Composites

The process of breaking down composite materials into smaller pieces, typically by shredding or grinding.

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Composite Fillers

Using the ground particles from shredded composite materials as fillers in new products, often blended with polymers.

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Separating Composites

Reclaiming fibers or matrix materials from composite materials by methods like volatilization (evaporating the matrix) or monomer recovery.

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Life Cycle Analysis

Evaluating the environmental impact of a product throughout its entire lifecycle, from raw material extraction to disposal.

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Ideal Environmental Material

An ideal material for the environment should be readily available, reusable, recyclable, and have minimal environmental impact.

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Study Notes

Materials Cycle

  • Materials pass through various stages in a technology-economy-environment scheme
  • The "materials cycle" or "cradle-to-grave" life cycle of a material is depicted in Figure 23.1
  • Raw materials are extracted from the Earth (mining, drilling, harvesting)
  • Raw materials are purified, refined and converted into bulk forms
  • "Engineered materials" (metal alloys, ceramics, plastics, etc) are created from the transformed bulk raw materials
  • Materials are shaped, treated and assembled into products
  • Consumers use products, and they are discarded
  • Discarded materials can be recycled/reused, incinerated or disposed of as waste in landfills

Environmental Impacts

  • Extraction of materials can damage the environment and landscapes
  • Synthesis and processing stages can cause air and water pollution
  • Materials should be designed for minimal environmental impacts during their lifetime
  • Recycling materials conserves resources and reduces environmental impact
  • Recycling energy needs are normally less than for their natural counterparts
  • There is no need to dispose of recycled materials, so it is a closed system involving interactions of materials, energy and the environment
  • Environmental problems are addressed through standards and solutions for existing problems.

Recycling

  • Recycling means a material can be reprocessed, re-used and re-introduced into the materials cycle
  • Biodegradability means a material deteriorates, returning to a starting state (via environmental interactions)
  • Metals (ex: Fe, Cu) experience corrosion and are biodegradable (though some are toxic)
  • Recycling techniques may diminish alloy quality
  • Separation techniques help recycle various alloy types
  • Recycling thermoset resins is difficult due to their crosslinked structure

Composite Materials

  • Composites are multiphase materials, making recycling complicated
  • These materials can be ground into particles, which can be used as fillers
  • Recycling polymer-matrix materials can involve shredding or grinding then separating fibres
  • Polymers can be volatilized or recovered as a monomer
  • Recovery results in shorter fibres with reduced strength, depending on the recovery techniques

Questions about Material Science and Engineering

  • The questions about material science and engineering are not related to the text provided and concern aspects of the material cycle and its environmental impact and implications.

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