Line Balancing in Production Management
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Questions and Answers

What are the factors considered when finding the location of a distribution center using the centroid method?

  • Location of markets
  • Volume of goods shipped
  • Shipping cost (or distance)
  • All of the above (correct)
  • What is another name for the centroid method mentioned in the text?

    Center of gravity

    The centroid method finds sites at a ______________ point.

    mathematical

    What is the objective when balancing a production line?

    <p>Minimize the imbalance between machines or personnel while meeting required output.</p> Signup and view all the answers

    What are the three steps in locational break-even analysis method?

    <ol> <li>Determine fixed and variable costs for each location. 2. Plot the cost for each location. 3. Select location with the lowest total cost for expected production volume.</li> </ol> Signup and view all the answers

    What are some factors to consider in facility location? (Select all that apply)

    <p>Total costs</p> Signup and view all the answers

    The factor-rating method is used to evaluate outsourcing costs.

    <p>True</p> Signup and view all the answers

    The formula for solving for the Centroid in the centroid method is Cx = ∑dixVi / ∑Vi, Cy = ∑diyVi / ∑Vi. Here, Cx is the _____ and Cy is the _____.

    <p>horizontal coordinate, vertical coordinate</p> Signup and view all the answers

    Study Notes

    Module 6: Line Balancing

    • The objective of line balancing is to minimize the imbalance between machines or personnel while meeting the required output.
    • Strategies for balancing the production line load:
      • Start with the precedence relationships
      • Determine the cycle time
      • Calculate the theoretical minimum number of workstations
      • Balance the line by assigning specific tasks to workstations
    • Line-balancing heuristics: used to find the solution by gathering tasks, sequencing, and assembly times for making the electrostatic wing component.
    • Measuring the efficiency of line balancing: to evaluate the effectiveness of the line balancing strategy.

    Module 7: Factors in Choosing Facility Location

    • Factors to consider in facility location:
      • Proximity to customers and suppliers
      • Business climate
      • Total costs
      • Infrastructure
      • Quality of labor
      • Suppliers
      • Other facilities
      • Free trade zones
      • Political risk
      • Government barriers
      • Trading blocs
      • Environmental regulation
      • Host community
      • Competitive advantage

    Module 8: Locational Break-Even Analysis

    • Locational break-even analysis: a method of cost-volume analysis used for industrial locations.
    • Three steps in the method:
      1. Determine fixed and variable costs for each location.
      2. Plot the cost for each location.
      3. Select the location with the lowest total cost for the expected production volume.
    • Formula: Total Cost = Fixed Cost + (Variable Cost x Volume)
    • Example: John Kros, owner of Carolina Ignitions Manufacturing, needs to expand capacity and is considering three locations – Akron, Bowling Green, and Chicago – for a new plant.

    Module 9: Factor Rating Method

    • Criteria used to evaluate sourcing locations:
      • The factor-rating method is used to evaluate outsourcing.
      • It instills objectivity into the process of identifying hard-to-evaluate costs.
    • Steps in developing a factor-rating method:
      1. Develop a list of relevant factors called key success factors (KSF).
      2. Assign a weight to each factor reflecting its relative importance.
      3. Develop a scale for each factor.
      4. Management to score each factor.
      5. Multiply the score to its weight and get the total.
      6. Make a recommendation.

    Module 10: Centroid Method

    • The centroid method is a technique for locating single facilities that considers the existing facilities, the distance between them, and the volumes of goods to be shipped.
    • Formula: Cx = ∑ dixVi / ∑Vi, Cy = ∑diyVi / ∑Vi
    • Example: Hi-octane Refinery Company needs to locate an intermediate holding facility between its refining plant in Long Beach and its major distributors.
    • The centroid method finds the location of the distribution center that minimizes distribution costs.
    • It considers the location of markets, the volume of goods shipped to those markets, and the shipping cost (or distance).

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    Description

    This quiz focuses on the importance of line balancing in production management, including calculating available minutes per day and required units per day.

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