Podcast
Questions and Answers
What is the average circumferential speed for modern high-speed fabric machines?
What is the average circumferential speed for modern high-speed fabric machines?
- 1.7 m/sec
- 1.6 m/sec (correct)
- 1.5 m/sec (correct)
- 2.0 m/sec
Which of the following best describes how machine speed can be expressed?
Which of the following best describes how machine speed can be expressed?
- All the above are correct
- As speed of fabric production or number of feeds (correct)
- Only in terms of revolutions per minute
- Using only the machine diameter
How is the number of feeds expressed in the context of circular knitting machines?
How is the number of feeds expressed in the context of circular knitting machines?
- As the total for diameter or per inch of diameter (correct)
- Only as the number of feeds per inch of diameter
- As a percentage of machine speed
- Only as a total for the cylinder diameter
Which factor is NOT primarily associated with production calculations in knitting?
Which factor is NOT primarily associated with production calculations in knitting?
What does the circumferential speed indicate about a knitting machine?
What does the circumferential speed indicate about a knitting machine?
What is achieved under laboratory conditions regarding machine speeds?
What is achieved under laboratory conditions regarding machine speeds?
Which of the following correctly relates RPM and machine diameter?
Which of the following correctly relates RPM and machine diameter?
Why are correct calculations crucial in the knitting industry?
Why are correct calculations crucial in the knitting industry?
What does the circumferential speed of a knitting machine help to calculate?
What does the circumferential speed of a knitting machine help to calculate?
Which of the following is a method to measure the productivity of a knitting machine?
Which of the following is a method to measure the productivity of a knitting machine?
If a machine operates at a circumferential speed of 2 m/sec, how is it categorized?
If a machine operates at a circumferential speed of 2 m/sec, how is it categorized?
Which parameter is NOT typically used to assess knitting machine performance?
Which parameter is NOT typically used to assess knitting machine performance?
What must be done to convert optimum production into nominal production?
What must be done to convert optimum production into nominal production?
Which factor is a key determinant of the yarn consumed by the machine in an hour?
Which factor is a key determinant of the yarn consumed by the machine in an hour?
The term 'weft knitting' primarily refers to which aspect of fabric production?
The term 'weft knitting' primarily refers to which aspect of fabric production?
Which of the following parameters does NOT directly affect the circumferential speed of a knitting machine?
Which of the following parameters does NOT directly affect the circumferential speed of a knitting machine?
How is the production in kilograms per day calculated at 100 percent efficiency for circular knitting machines?
How is the production in kilograms per day calculated at 100 percent efficiency for circular knitting machines?
Which formula represents the production in yards per hour for circular knitting machines?
Which formula represents the production in yards per hour for circular knitting machines?
What is the formula for calculating the fabric weight per linear yard?
What is the formula for calculating the fabric weight per linear yard?
How is GSM calculated according to the provided methods?
How is GSM calculated according to the provided methods?
What information does the constant Ks represent in the GSM formula?
What information does the constant Ks represent in the GSM formula?
What does Ks represent in fabric calculation?
What does Ks represent in fabric calculation?
In the formula for loop length, which variable is used as a constant factor?
In the formula for loop length, which variable is used as a constant factor?
Which fabric type corresponds to a Ks value of 39.3?
Which fabric type corresponds to a Ks value of 39.3?
What is the formula used to calculate fabric thickness for single jersey (SJ)?
What is the formula used to calculate fabric thickness for single jersey (SJ)?
How is yarn length per stitch calculated?
How is yarn length per stitch calculated?
If a fabric has a width of 80 cm and 4 wales per cm, what is the number of needles used?
If a fabric has a width of 80 cm and 4 wales per cm, what is the number of needles used?
What is the formula for calculating stitch density?
What is the formula for calculating stitch density?
Which of the following directly affects the calculation of fabric length in yards per hour?
Which of the following directly affects the calculation of fabric length in yards per hour?
For direct system calculations, how is the yarn diameter represented?
For direct system calculations, how is the yarn diameter represented?
In the formula for calculating feeder density, what variable is in the numerator?
In the formula for calculating feeder density, what variable is in the numerator?
What is the production in kilograms per day calculated at 100 percent efficiency using Method 1?
What is the production in kilograms per day calculated at 100 percent efficiency using Method 1?
Which of the following formulas calculates fabric weight per linear yard?
Which of the following formulas calculates fabric weight per linear yard?
How can the grams per square meter (GSM) be calculated using Method 2?
How can the grams per square meter (GSM) be calculated using Method 2?
What aspect does Method 4 assess to calculate fabric weight per square yard?
What aspect does Method 4 assess to calculate fabric weight per square yard?
Which component is essential in the formula to calculate GSM?
Which component is essential in the formula to calculate GSM?
What is a typical circumferential speed for high-speed fabric machines operating under factory conditions?
What is a typical circumferential speed for high-speed fabric machines operating under factory conditions?
How is the speed of a circular knitting machine expressed?
How is the speed of a circular knitting machine expressed?
What is considered high speed for knitting machines?
What is considered high speed for knitting machines?
Which calculation is essential for determining the competitive selling price in the knitting industry?
Which calculation is essential for determining the competitive selling price in the knitting industry?
What parameter primarily indicates the performance capacity of a knitting machine?
What parameter primarily indicates the performance capacity of a knitting machine?
Which of the following best describes the significance of machine revolutions per minute (RPM)?
Which of the following best describes the significance of machine revolutions per minute (RPM)?
To calculate the total number of feeds for circular knitting machines, how is it expressed?
To calculate the total number of feeds for circular knitting machines, how is it expressed?
Under what conditions have speeds of up to 2.0 m/sec been achieved?
Under what conditions have speeds of up to 2.0 m/sec been achieved?
What determines the optimum production of a knitting machine?
What determines the optimum production of a knitting machine?
Which parameter is crucial for calculating the productivity of a knitting machine?
Which parameter is crucial for calculating the productivity of a knitting machine?
To convert optimum production into nominal production, what must be done?
To convert optimum production into nominal production, what must be done?
What does kilogram production per unit time specifically refer to in knitted fabric manufacturing?
What does kilogram production per unit time specifically refer to in knitted fabric manufacturing?
Which method is commonly used to assess the fabric output from a knitting machine?
Which method is commonly used to assess the fabric output from a knitting machine?
How can the quantity of yarn consumed by a machine in one hour be determined?
How can the quantity of yarn consumed by a machine in one hour be determined?
Which of the following statements accurately reflects the primary goal of calculating production in the knitting industry?
Which of the following statements accurately reflects the primary goal of calculating production in the knitting industry?
What role does the machine speed (rpm) play in fabric production?
What role does the machine speed (rpm) play in fabric production?
What is the correct formula to calculate the yarn diameter for the Direct System?
What is the correct formula to calculate the yarn diameter for the Direct System?
How is fabric thickness calculated for delicate fabrics like single jersey (SJ)?
How is fabric thickness calculated for delicate fabrics like single jersey (SJ)?
What is the value of Ks for the 1 x 1 rib fabric type?
What is the value of Ks for the 1 x 1 rib fabric type?
Which variable is needed to calculate loop length in fabric production?
Which variable is needed to calculate loop length in fabric production?
For calculating stitch density, which two measurements are multiplied together?
For calculating stitch density, which two measurements are multiplied together?
What is the relationship between fabric width and the number of stitches in a course?
What is the relationship between fabric width and the number of stitches in a course?
Which fabric type has the highest value of Ks as indicated?
Which fabric type has the highest value of Ks as indicated?
In the formula relating fabric length in yard/hour, how is fabric thickness expressed?
In the formula relating fabric length in yard/hour, how is fabric thickness expressed?
What factors contribute to feeder density in fabric production calculations?
What factors contribute to feeder density in fabric production calculations?
The constant K in loop length calculations is defined as which factor?
The constant K in loop length calculations is defined as which factor?
Flashcards
Machine Speed (Knitting)
Machine Speed (Knitting)
The speed of a circular knitting machine, expressed in revolutions per minute (RPM).
Circumferential Speed (m/s)
Circumferential Speed (m/s)
The speed of the fabric produced by the knitting machine, measured in meters per second.
Speed Factor Calculation
Speed Factor Calculation
Determining the revolutions per minute (RPM) for a given machine diameter using the circumferential speed.
Average Circumferential Speed
Average Circumferential Speed
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Number of Feeds
Number of Feeds
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Production Calculations (Knitting)
Production Calculations (Knitting)
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High speed knitting machines
High speed knitting machines
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Machine Diameter
Machine Diameter
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Circumferential speed
Circumferential speed
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Machine speed (RPM)
Machine speed (RPM)
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Production of knitted fabric
Production of knitted fabric
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Optimal production
Optimal production
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Nominal production
Nominal production
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Machine efficiency
Machine efficiency
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Yarn count
Yarn count
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Production Calculation (Method 1)
Production Calculation (Method 1)
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Production Calculation (Method 2)
Production Calculation (Method 2)
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Fabric Weight (Method 3)
Fabric Weight (Method 3)
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Fabric Weight (Method 4)
Fabric Weight (Method 4)
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GSM Calculation (Method 1)
GSM Calculation (Method 1)
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Ks Factor
Ks Factor
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Stitch Length
Stitch Length
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Yarn Diameter
Yarn Diameter
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Fabric Type
Fabric Type
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Count (Tex)
Count (Tex)
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Direct System
Direct System
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Indirect System
Indirect System
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Ne (Ne count)
Ne (Ne count)
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Fabric Thickness
Fabric Thickness
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Stitch Density
Stitch Density
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What does machine speed depend on?
What does machine speed depend on?
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What is the speed factor?
What is the speed factor?
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What is circumferential speed?
What is circumferential speed?
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How many feeds in circular knitting?
How many feeds in circular knitting?
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Production Calculations
Production Calculations
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Speeds in factory vs. lab conditions
Speeds in factory vs. lab conditions
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Why are production calculations important?
Why are production calculations important?
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What are some key production factors?
What are some key production factors?
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Fabric Weight Calculation (Method 3)
Fabric Weight Calculation (Method 3)
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Machine Speed
Machine Speed
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Study Notes
Knitting Production Calculations
- Knitting production calculations are crucial for efficiency, material use, and pricing.
- Calculations involve production, machinery needs, raw materials, and finished product costs.
- Calculations determine selling price competitiveness.
Machine Speed
- Machine speed can be expressed in three ways:
- Revolutions per minute (RPM): Specific to a machine and diameter. Larger machines may have lower RPMs.
- Circumferential speed (m/sec): Constant for a given machine model and diameter, allowing RPM calculation for varying diameters. Average is around 1.5 m/sec; "high speed" is 2 m/sec. Modern machines can reach 1.6-1.7 m/sec under factory conditions. Laboratory conditions may allow speeds of 2 m/sec.
- Speed factor (RPM x diameter in inches): Used for calculating RPM for a particular machine diameter. Average is around 1.5 m/sec; "high speed" is 2 m/sec.
Number of Feeds
- Number of feeds can be expressed as total for a specific cylinder diameter.
- Feeds per inch of cylinder diameter can also be used.
Production Calculations
- Productivity calculation helps schedule production and provide delivery dates.
- Production and efficiency calculations provide important considerations for weft knitting machines, including length, width, and weight.
Formulas
- Weight of fabric produced:
- Several formulas are available to calculate produced weight, including formulas considering efficiency.
- Grams per square meter (GSM):
- Multiple methods are described, including GSM equals stitch density * loop length * count / 100
- Another method accounts for stitch density, loop length, count, and a constant factor (Ks) which varies by fabric type.
Yarn and Fabric Parameters
- Key parameters for circular knitting production include: yarn count, stitch length/loop length, stitch density, wales per inch, courses per inch.
- Formulas, methods, and calculations relating to length, width, weight, RPM, number of feeds, and other parameters are provided to calculate fabric and yarn-related production figures.
Machine Parameters
- Essential machine parameters for production calculations include: machine speed (RPM), machine diameter, machine gauge, number of feeders, and machine efficiency.
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