Knitting Production Calculations Quiz

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Questions and Answers

What is the average circumferential speed for modern high-speed fabric machines?

  • 1.7 m/sec
  • 1.6 m/sec (correct)
  • 1.5 m/sec (correct)
  • 2.0 m/sec

Which of the following best describes how machine speed can be expressed?

  • All the above are correct
  • As speed of fabric production or number of feeds (correct)
  • Only in terms of revolutions per minute
  • Using only the machine diameter

How is the number of feeds expressed in the context of circular knitting machines?

  • As the total for diameter or per inch of diameter (correct)
  • Only as the number of feeds per inch of diameter
  • As a percentage of machine speed
  • Only as a total for the cylinder diameter

Which factor is NOT primarily associated with production calculations in knitting?

<p>Machinery upkeep costs (B)</p> Signup and view all the answers

What does the circumferential speed indicate about a knitting machine?

<p>The efficiency of fabric production (B)</p> Signup and view all the answers

What is achieved under laboratory conditions regarding machine speeds?

<p>Speeds of 2.0 m/sec (D)</p> Signup and view all the answers

Which of the following correctly relates RPM and machine diameter?

<p>RPM is specific to machine type and diameter (D)</p> Signup and view all the answers

Why are correct calculations crucial in the knitting industry?

<p>They influence the competitive selling price (C)</p> Signup and view all the answers

What does the circumferential speed of a knitting machine help to calculate?

<p>The rpm for a particular machine diameter (A)</p> Signup and view all the answers

Which of the following is a method to measure the productivity of a knitting machine?

<p>Calculating the weight of fabric produced in one hour (A)</p> Signup and view all the answers

If a machine operates at a circumferential speed of 2 m/sec, how is it categorized?

<p>High speed (A)</p> Signup and view all the answers

Which parameter is NOT typically used to assess knitting machine performance?

<p>Fabric color composition (D)</p> Signup and view all the answers

What must be done to convert optimum production into nominal production?

<p>Multiply it with efficiency (B)</p> Signup and view all the answers

Which factor is a key determinant of the yarn consumed by the machine in an hour?

<p>Stitch density (C)</p> Signup and view all the answers

The term 'weft knitting' primarily refers to which aspect of fabric production?

<p>The length of the fabric output (D)</p> Signup and view all the answers

Which of the following parameters does NOT directly affect the circumferential speed of a knitting machine?

<p>Number of feeders (C)</p> Signup and view all the answers

How is the production in kilograms per day calculated at 100 percent efficiency for circular knitting machines?

<p>No.of working feeders x RPM x GSM x Fabric open width in mtr x 13.50 (B)</p> Signup and view all the answers

Which formula represents the production in yards per hour for circular knitting machines?

<p>No of working feeders x RPM x 60 (B)</p> Signup and view all the answers

What is the formula for calculating the fabric weight per linear yard?

<p>Number of needles per inch x Stitch length in inches x Courses per inch x 1000 (C)</p> Signup and view all the answers

How is GSM calculated according to the provided methods?

<p>Stitch density (cmloop sqx Loop length (mm) x Count (Tex)100 (A)</p> Signup and view all the answers

What information does the constant Ks represent in the GSM formula?

<p>It varies for different fabric structures and types. (A)</p> Signup and view all the answers

What does Ks represent in fabric calculation?

<p>A calculation of fabric stretchability (B)</p> Signup and view all the answers

In the formula for loop length, which variable is used as a constant factor?

<p>K (A)</p> Signup and view all the answers

Which fabric type corresponds to a Ks value of 39.3?

<p>Plain interlock (C)</p> Signup and view all the answers

What is the formula used to calculate fabric thickness for single jersey (SJ)?

<p>Yarn diameter x 2 (C)</p> Signup and view all the answers

How is yarn length per stitch calculated?

<p>Loop length divided by number of stitches in course (C)</p> Signup and view all the answers

If a fabric has a width of 80 cm and 4 wales per cm, what is the number of needles used?

<p>320 (C)</p> Signup and view all the answers

What is the formula for calculating stitch density?

<p>Courses per cm x Wales per cm (A)</p> Signup and view all the answers

Which of the following directly affects the calculation of fabric length in yards per hour?

<p>RPM of the machine (C)</p> Signup and view all the answers

For direct system calculations, how is the yarn diameter represented?

<p>In Tex (D)</p> Signup and view all the answers

In the formula for calculating feeder density, what variable is in the numerator?

<p>Number of feeders (C)</p> Signup and view all the answers

What is the production in kilograms per day calculated at 100 percent efficiency using Method 1?

<p>No. of working feeders x RPM x GSM x Fabric open width in mtr x 13.50 (B)</p> Signup and view all the answers

Which of the following formulas calculates fabric weight per linear yard?

<p>Count Ne x 840 x 2.2 (A)</p> Signup and view all the answers

How can the grams per square meter (GSM) be calculated using Method 2?

<p>Ks x Count (Tex) (B)</p> Signup and view all the answers

What aspect does Method 4 assess to calculate fabric weight per square yard?

<p>Weight per linear yard (C)</p> Signup and view all the answers

Which component is essential in the formula to calculate GSM?

<p>Constant Ks specific to fabric (C)</p> Signup and view all the answers

What is a typical circumferential speed for high-speed fabric machines operating under factory conditions?

<p>1.6 to 1.7 m/sec (B)</p> Signup and view all the answers

How is the speed of a circular knitting machine expressed?

<p>In revolutions per minute (RPM) for a specific machine and diameter (B)</p> Signup and view all the answers

What is considered high speed for knitting machines?

<p>2.0 m/sec (C)</p> Signup and view all the answers

Which calculation is essential for determining the competitive selling price in the knitting industry?

<p>Correct calculations of production, efficiency, and material requirements (B)</p> Signup and view all the answers

What parameter primarily indicates the performance capacity of a knitting machine?

<p>Speed factor (rpm x diameter in inches) (C)</p> Signup and view all the answers

Which of the following best describes the significance of machine revolutions per minute (RPM)?

<p>They are only relevant to certain machine types and diameters (C)</p> Signup and view all the answers

To calculate the total number of feeds for circular knitting machines, how is it expressed?

<p>As the number of feeds per cylinder diameter in inches (A)</p> Signup and view all the answers

Under what conditions have speeds of up to 2.0 m/sec been achieved?

<p>Under laboratory conditions (C)</p> Signup and view all the answers

What determines the optimum production of a knitting machine?

<p>Combination of machine efficiency and quantity of yarn consumed (C)</p> Signup and view all the answers

Which parameter is crucial for calculating the productivity of a knitting machine?

<p>Circumferential speed (C)</p> Signup and view all the answers

To convert optimum production into nominal production, what must be done?

<p>Multiply by the efficiency (C)</p> Signup and view all the answers

What does kilogram production per unit time specifically refer to in knitted fabric manufacturing?

<p>Fabric weight produced in a defined timeframe (A)</p> Signup and view all the answers

Which method is commonly used to assess the fabric output from a knitting machine?

<p>Calculating the weight of fabric produced in one hour (A)</p> Signup and view all the answers

How can the quantity of yarn consumed by a machine in one hour be determined?

<p>By converting the length of yarn into weight using a given count (B)</p> Signup and view all the answers

Which of the following statements accurately reflects the primary goal of calculating production in the knitting industry?

<p>To accurately schedule production and specify delivery dates (A)</p> Signup and view all the answers

What role does the machine speed (rpm) play in fabric production?

<p>It directly influences both fabric output and efficiency (C)</p> Signup and view all the answers

What is the correct formula to calculate the yarn diameter for the Direct System?

<p>$d = \frac{1}{28\sqrt{Ne}}$ (C)</p> Signup and view all the answers

How is fabric thickness calculated for delicate fabrics like single jersey (SJ)?

<p>2 times the yarn diameter (B)</p> Signup and view all the answers

What is the value of Ks for the 1 x 1 rib fabric type?

<p>24.5 (D)</p> Signup and view all the answers

Which variable is needed to calculate loop length in fabric production?

<p>Yarn length per stitch (A)</p> Signup and view all the answers

For calculating stitch density, which two measurements are multiplied together?

<p>Courses per cm and Wales per cm (C)</p> Signup and view all the answers

What is the relationship between fabric width and the number of stitches in a course?

<p>Fabric width is calculated by dividing the number of stitches in course by Wales per cm (C)</p> Signup and view all the answers

Which fabric type has the highest value of Ks as indicated?

<p>Plain interlock (B)</p> Signup and view all the answers

In the formula relating fabric length in yard/hour, how is fabric thickness expressed?

<p>Based on courses per inch (B)</p> Signup and view all the answers

What factors contribute to feeder density in fabric production calculations?

<p>Number of feeders and machine diameter (B)</p> Signup and view all the answers

The constant K in loop length calculations is defined as which factor?

<p>A pre-determined constant specific to machine settings (A)</p> Signup and view all the answers

Flashcards

Machine Speed (Knitting)

The speed of a circular knitting machine, expressed in revolutions per minute (RPM).

Circumferential Speed (m/s)

The speed of the fabric produced by the knitting machine, measured in meters per second.

Speed Factor Calculation

Determining the revolutions per minute (RPM) for a given machine diameter using the circumferential speed.

Average Circumferential Speed

Typical speed of fabric production from a knitting machine, roughly 1.5 m/s.

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Number of Feeds

The number of times fabric is produced in a specific machine diameter in knitting.

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Production Calculations (Knitting)

Calculations for production, efficiency, material needs and costing of finished knit goods.

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High speed knitting machines

Modern circular knitting machines operating at speeds of 1.6-1.7 m/s in factory conditions and potentially higher (at least 2.0 m/s)under laboratory conditions.

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Machine Diameter

Critical dimension affecting the RPM and therefore the speed and output of a knitting machine.

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Circumferential speed

The speed at which a point on the circumference of a machine moves, measured in meters per second.

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Machine speed (RPM)

The speed of a machine, measured in revolutions per minute.

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Production of knitted fabric

The amount of fabric produced by a machine in a given time frame, measured in length (meters/yards) or weight (kg).

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Optimal production

The highest possible production rate or output of a machine under ideal conditions, without any factors of reduction.

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Nominal production

The actual production rate, which is the optimum production multiplied by the machine's efficiency.

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Machine efficiency

The ratio of actual production to optimum production, reflecting how well the machine performs against its potential.

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Yarn count

A measure of the thickness or fineness of yarn, often described by the number of yarns needed to equal a standard weight.

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Production Calculation (Method 1)

Calculates fabric production in kilograms per day, considering machine speed, fabric density, and width. It assumes 100% efficiency.

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Production Calculation (Method 2)

Calculates fabric production in yards per hour, considering machine speed, and courses per inch. It assumes 100% efficiency.

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Fabric Weight (Method 3)

Calculates fabric weight per linear yard based on needle density, stitch length, courses per inch, and yarn count.

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Fabric Weight (Method 4)

Calculates fabric weight per square yard using weight per linear yard and fabric width.

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GSM Calculation (Method 1)

Calculates GSM (Grams per square meter) based on stitch density, loop length, and yarn count.

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Ks Factor

A value representing the relationship between yarn diameter, stitch length, and count (Tex). Impacts fabric structure and properties like drape and weight.

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Stitch Length

The distance between two adjacent stitches in the knit fabric, measured in millimeters.

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Yarn Diameter

The thickness of the yarn used for knitting, measured in millimeters or 'd' (for direct system) or 'd∞' (for indirect system).

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Fabric Type

The type of knit construction, affects Ks value and fabric properties. Examples: single jersey, rib, pique, interlock.

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Count (Tex)

A measure of yarn fineness, representing the weight of yarn per unit length.

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Direct System

A method for calculating yarn diameter, using a formula with 'Tex' and a constant.

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Indirect System

A method for calculating yarn diameter, using a formula with 'Ne' and 'inch'.

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Ne (Ne count)

A different measure of yarn fineness, representing the number of yarn lengths per unit weight.

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Fabric Thickness

The thickness of the knit fabric, determined by yarn diameter and knit structure.

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Stitch Density

The number of stitches per unit area, calculated by multiplying courses per cm and wales per cm. Influences fabric drape and handle.

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What does machine speed depend on?

The speed of a circular knitting machine can be expressed in three ways: revolutions per minute (RPM), circumferential speed in meters per second, or as a 'speed factor' which combines RPM and machine diameter.

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What is the speed factor?

The speed factor is a calculation combining machine RPM and diameter, expressed in inches, that determines the circumferential speed of the fabric. It's a constant for machines of the same model.

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What is circumferential speed?

The speed of the fabric produced by the knitting machine, measured in meters per second. It is typically constant for a given knitting machine model despite variations in machine diameter.

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How many feeds in circular knitting?

The number of feeds in circular knitting refers to the number of times fabric is produced for a specific cylinder diameter. This can be expressed as a total number or as feeds per inch of cylinder diameter.

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Production Calculations

Production calculations in the knitting industry combine various factors like machine speed, number of feeds, fabric density, and yarn count to determine the amount of fabric produced and the overall efficiency of the knitting process.

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Speeds in factory vs. lab conditions

Modern high-speed circular knitting machines typically operate at speeds of 1.6 to 1.7 m/sec in factory conditions. In controlled laboratory settings, speeds of 2.0 m/sec can be achieved.

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Why are production calculations important?

Accurate production calculations are crucial for determining the competitive selling price of finished knit goods. They help optimize yarn usage, equipment needs, and overall manufacturing cost.

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What are some key production factors?

Key factors in knitting production calculations include machine speed, number of feeds, stitch density, stitch length, yarn count, fabric density, and machine efficiency.

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Fabric Weight Calculation (Method 3)

Calculates fabric weight per linear yard based on needle density, stitch length, courses per inch, and yarn count.

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Machine Speed

The speed of a knitting machine expressed in revolutions per minute (RPM).

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Study Notes

Knitting Production Calculations

  • Knitting production calculations are crucial for efficiency, material use, and pricing.
  • Calculations involve production, machinery needs, raw materials, and finished product costs.
  • Calculations determine selling price competitiveness.

Machine Speed

  • Machine speed can be expressed in three ways:
    • Revolutions per minute (RPM): Specific to a machine and diameter. Larger machines may have lower RPMs.
    • Circumferential speed (m/sec): Constant for a given machine model and diameter, allowing RPM calculation for varying diameters. Average is around 1.5 m/sec; "high speed" is 2 m/sec. Modern machines can reach 1.6-1.7 m/sec under factory conditions. Laboratory conditions may allow speeds of 2 m/sec.
    • Speed factor (RPM x diameter in inches): Used for calculating RPM for a particular machine diameter. Average is around 1.5 m/sec; "high speed" is 2 m/sec.

Number of Feeds

  • Number of feeds can be expressed as total for a specific cylinder diameter.
  • Feeds per inch of cylinder diameter can also be used.

Production Calculations

  • Productivity calculation helps schedule production and provide delivery dates.
  • Production and efficiency calculations provide important considerations for weft knitting machines, including length, width, and weight.

Formulas

  • Weight of fabric produced:
    • Several formulas are available to calculate produced weight, including formulas considering efficiency.
  • Grams per square meter (GSM):
    • Multiple methods are described, including GSM equals stitch density * loop length * count / 100
  • Another method accounts for stitch density, loop length, count, and a constant factor (Ks) which varies by fabric type.

Yarn and Fabric Parameters

  • Key parameters for circular knitting production include: yarn count, stitch length/loop length, stitch density, wales per inch, courses per inch.
  • Formulas, methods, and calculations relating to length, width, weight, RPM, number of feeds, and other parameters are provided to calculate fabric and yarn-related production figures.

Machine Parameters

  • Essential machine parameters for production calculations include: machine speed (RPM), machine diameter, machine gauge, number of feeders, and machine efficiency.

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