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Questions and Answers
Explain how the degree of polymerization influences a polymer's physical properties, considering both low and high molecular weights.
Explain how the degree of polymerization influences a polymer's physical properties, considering both low and high molecular weights.
Lower molecular weight polymers tend to be soft, gummy, and brittle, while higher molecular weight polymers are tougher and more resistant due to increased chain entanglement and intermolecular forces.
Describe the key difference between addition and condensation polymerization, giving an example of a polymer formed by each process.
Describe the key difference between addition and condensation polymerization, giving an example of a polymer formed by each process.
Addition polymerization involves monomers adding directly to the polymer chain without the loss of any atoms (e.g., polyethylene from ethylene). Condensation polymerization involves the joining of monomers with the loss of small molecules like water (e.g., nylon from diamines and dicarboxylic acids).
How does the presence of polar groups in a polymer chain affect its strength and solubility?
How does the presence of polar groups in a polymer chain affect its strength and solubility?
Polar groups increase intermolecular forces (e.g., hydrogen bonding), leading to higher strength. They also enhance solubility in polar solvents like water or alcohols.
Explain how creating cross-linking in a thermoplastic material changes its properties, and what new type of material does it become?
Explain how creating cross-linking in a thermoplastic material changes its properties, and what new type of material does it become?
Contrast the arrangement of molecules in amorphous and crystalline states of a polymer and how these arrangements affect the polymer's properties.
Contrast the arrangement of molecules in amorphous and crystalline states of a polymer and how these arrangements affect the polymer's properties.
Describe the conditions under which a polymer with non-polar groups is likely to be soluble.
Describe the conditions under which a polymer with non-polar groups is likely to be soluble.
Explain how the degree of cross-linking affects the solubility of a polymer in a solvent.
Explain how the degree of cross-linking affects the solubility of a polymer in a solvent.
Describe the molecular behavior that gives a very long-chain polymer its elastic character.
Describe the molecular behavior that gives a very long-chain polymer its elastic character.
Explain the difference in molecular motion between a polymer in the glassy state versus the rubbery state.
Explain the difference in molecular motion between a polymer in the glassy state versus the rubbery state.
Describe what happens to a polymer at the point of 'necking' when subjected to continuous strain.
Describe what happens to a polymer at the point of 'necking' when subjected to continuous strain.
How does the behavior of amorphous polymers differ from that of crystalline polymers when heated above their glass transition temperature (Tg)?
How does the behavior of amorphous polymers differ from that of crystalline polymers when heated above their glass transition temperature (Tg)?
Name three common additives used in plastics and briefly state their purpose.
Name three common additives used in plastics and briefly state their purpose.
What is the key difference between processing thermoplastics and thermosetting plastics in compression moulding, and why does this difference exist?
What is the key difference between processing thermoplastics and thermosetting plastics in compression moulding, and why does this difference exist?
Explain how 'blow moulding' is used in the processing of plastics and what types of polymers are typically used in this process.
Explain how 'blow moulding' is used in the processing of plastics and what types of polymers are typically used in this process.
Describe the 'calendaring' process in plastics processing. What kind of polymers is it best suited for?
Describe the 'calendaring' process in plastics processing. What kind of polymers is it best suited for?
Explain the difference between 'film casting' and 'die casting' in the context of plastic processing.
Explain the difference between 'film casting' and 'die casting' in the context of plastic processing.
How does the distribution ratio $\frac{M_w}{M_n}$ indicate the homogeneity of a polymer sample, and what does a value significantly greater than 1 suggest about its composition?
How does the distribution ratio $\frac{M_w}{M_n}$ indicate the homogeneity of a polymer sample, and what does a value significantly greater than 1 suggest about its composition?
Explain the relationship between the number-average molar mass ($M_n$), the degree of polymerization (DP), and the molar mass of the monomer in an addition polymer.
Explain the relationship between the number-average molar mass ($M_n$), the degree of polymerization (DP), and the molar mass of the monomer in an addition polymer.
In free radical polymerization, what type of reaction is the decomposition of the initiator (R-R → 2R°), and why is this step crucial for the overall polymerization process?
In free radical polymerization, what type of reaction is the decomposition of the initiator (R-R → 2R°), and why is this step crucial for the overall polymerization process?
Describe in two sentences how the number average molar mass ($M_n$) is calculated.?
Describe in two sentences how the number average molar mass ($M_n$) is calculated.?
Explain how the weight average molar mass ($M_w$) differs from the number average molar mass ($M_n$) in terms of how each is influenced by the molar mass of polymer chains?
Explain how the weight average molar mass ($M_w$) differs from the number average molar mass ($M_n$) in terms of how each is influenced by the molar mass of polymer chains?
What is the Degree of Polymerization (DP) and why is it considered an average value for most synthetic polymers?
What is the Degree of Polymerization (DP) and why is it considered an average value for most synthetic polymers?
Describe the three major steps involved in the mechanism of free radical addition polymerization.
Describe the three major steps involved in the mechanism of free radical addition polymerization.
In the context of polymer molar mass, what do $N_i$ and $M_i$ represent when calculating the number average molar mass ($M_n$)?
In the context of polymer molar mass, what do $N_i$ and $M_i$ represent when calculating the number average molar mass ($M_n$)?
Flashcards
Degree of Polymerization
Degree of Polymerization
The number of monomer units in a polymer chain.
Copolymerization
Copolymerization
Polymerization involving two or more different monomers.
Addition Polymerization
Addition Polymerization
Monomers add to a growing chain without losing atoms.
Condensation Polymerization
Condensation Polymerization
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Plastic Deformation
Plastic Deformation
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Cross-linked Polymer
Cross-linked Polymer
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Amorphous State (Polymers)
Amorphous State (Polymers)
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Crystalline State (Polymers)
Crystalline State (Polymers)
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Polymers
Polymers
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Number average molar mass (Mn)
Number average molar mass (Mn)
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Weight average molar mass (Mw)
Weight average molar mass (Mw)
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Distribution Ratio (Mw/Mn)
Distribution Ratio (Mw/Mn)
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Degree of Polymerization (DP)
Degree of Polymerization (DP)
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Molar mass of addition polymer
Molar mass of addition polymer
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Free radical addition polymerization
Free radical addition polymerization
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Initiation (Polymerization)
Initiation (Polymerization)
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Necking in Polymers
Necking in Polymers
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Glass Transition Temperature (Tg)
Glass Transition Temperature (Tg)
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Viscous Liquid State
Viscous Liquid State
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Rubbery State
Rubbery State
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Glassy State
Glassy State
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Plasticizers
Plasticizers
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Calendaring
Calendaring
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Injection Molding
Injection Molding
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Study Notes
- Polymers consist of macromolecules with high molecular weight
- These form through linkages between numerous small molecules known as monomers
Molar Masses of Polymers
- Number average molar mass (M̄n) is calculated by M̄n = (Σ NiMi) / (Σ Ni), where Ni = molecules with molar mass Mi
- MÌ„n is the ratio of the total mass of all polymer molecules divided by the total number of molecules present
- Weight average molar mass (M̄w) is calculated by M̄w = (Σ wiMi) / (Σ wi), where wi = mass of polymers with molar mass Mi
- Number of moles, n = w/M, where w = mass and M = molar mass
- M̄w = (Σ niM²i) / (Σ niMi)
- M̄w is greater than or equal to M̄n; M̄w / M̄n ≥ 1
- Distribution ratio is MÌ„w / MÌ„n
- If MÌ„w / MÌ„n = 1, the polymer is homogeneous with polymers of the same chain length
- If MÌ„w / MÌ„n > 1, there is heterogeneity in the polymer
Degree of Polymerization (DP)
- DP is the number of repeating units present in a polymer molecule
- For an addition polymer: n[CH2=CH2] → [CH2-CH2]n, where n is a whole number representing the DP
- Molar mass of addition polymer = DP x molar mass of the monomer
- Polymers don't have the same DP and show variation in molar mass
Types of Polymerization
- Addition/Chain Polymerization
- Condensation Polymerization
Addition or Chain Polymerization
- Head-to-Tail Type: -CH2CHY-CH2CHY-CH2CHY-
- Head-to-Head Type: -CHYCH2-CH2CHY-CHYCH2CH2-
- Random Type: -CHYCH2 CHY CH2 CH2CHYCH2 CHY-
Mechanism of Free Radical Addition Polymerization
- Initiation
- Propagation
- Termination
Initiation Steps
- Step 1: R-R → 2R°, endothermic reaction, R = peroxides, azocompounds, or peracids
- Step 2: R° + CH2=CH2 → R-CH2-CH2°, exothermic reaction, with monomer free radicals
- Energy of endothermic is less than energy of exothermic
Propagation
- R-CH2-CH2° + CH2=CH2 → R-CH2-CH2-CH2-CH2°, resulting in Dimmer free radical
- R-CH2-(CH2)n-CH2-CH2°, polymer free radical, chain extension occurs
Termination
- Coupling of one polymer free radical with another forms a stable dead polymer:
- R-(CH2)n1-CH2-CH2° + R-(CH2)n2-CH2-CH2° → R-(CH2)n1-CH2-CH2-CH2-CH2(CH2)n2-R
- A dead heavy polymer with exothermic reaction
- Disproporation of two polymer free radicals occurs when a H atom attached to one free radical shifts to another intermediate polymer
- Yields two dead polymers, one unsaturated and one saturated
Types of Addition or Chain Polymerization
- Free radical polymerization
- Ionic polymerization
- Coordination polymerization, or Zeigler-Natta polymerization
Stereochemistry of Polymers
- Isotactic Polymers: Have all groups on one side of the polymeric backbone.
- Syndiotactic Polymers: Have similar head-to-tail arrangements, but the Y groups alternate on opposite sides of the polymer backbone.
- Atactic Polymers: Have Y groups arranged randomly along the polymeric backbone, making the material soft, elastic, and rubbery.
Condensation Polymerization
- Condensation polymerization takes place through different functional groups of monomers with elimination of small molecules like Hâ‚‚O, etc.
- Example: Formation of Polyamide from Adipic acid and Hexamethylene diamine to form Nylon 66 through Amide linkage
- Used in toothbrushes, ropes, carpets, and clothing
- Example: Formation of Polyester by combining Dicarboxylic acid and Diol forming a Polyester (PET) through Ester linkage
- Used in fibers, clothing, soft-drink bottles, magnetic tape, and plastic products
Copolymerization
- Two or more monomers undergo joint polymerization
- Production of SBR (Styrene butadiene rubber) from butadiene and styrene
Questions and Answers
- Functionality of a monomer is the number of bonding sites it has
- Addition polymerization is a reaction that gives a polymer as an exact multiple of the original monomers
- Condensation polymerization takes place through different functional groups of monomers by eliminating small molecules (e.g., Hâ‚‚O)
- Copolymerization is the point polymerization of two or more monomers (e.g., butadiene and styrene to yield GR-S rubber)
Influence of Polymer Structure on Properties
- Strength of Polymer
- Plastic Deformation
- Physical State
- Solubility and Chemical Resistance
- Shapes and Forms – Mechanical Properties
- Effect of Heat
Strength of Polymer
- Cross-linked polymers have giant, three-dimensional structures that are strong & tough
- With Straight chain polymers, strength depends on chain length
- Low MW: Soft & gummy but brittle
- Higher chain length: tougher & more resistant
- Presence of a polar group: intermolecular forces & strength increases.
Plastic Deformation
- Linear chain molecules are always soluble and consist of thermoplastics
- 3D polymer molecules are insoluble in any solvent and make up thermosetting polymers
- Qualities of polymer depends on structure of the polymers
- Artificially creating crosslinking converts thermoplastics to thermosetting
Physical State
- Amorphous State: Random arrangement of molecules in polymer results in flexibility
- Crystalline State: Regular arrangements of molecules or chains in a polymer increases intermolecular force of attraction resulting in a higher softening point, greater rigidity, brittleness & strength
- Elastic Character: Very long chain polymer has free rotating groups, irregularly coiled, entangled snorts stretches and returns to is original state
Solubility and Chemical Resistance
- Polymers with polar groups (-OH or -COOH) are soluble in polar solvents (water, alcohols)
- Polymers with non-polar groups are soluble in non-polar solvents (benzene, toluene, CClâ‚„)
- Greater the degree of cross-linking results in less solubility of the polymer in a solvent
Shapes and Forms
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Internal arrangement of long-chain molecules determine whether something is a fiber, plastics, or rubbers.
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Internal forces between molecules are low
- Molecules are bulky and forms a random arrangement which results in a rubbery character.
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Internal forces are high with an orderly arrangement resulting in a fibrous nature.
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Intermediate force leads to a plastic nature.
Strength of Polymer
- Controlled by length of polymer chain & cross-linking.
- Increasing strain causes polymer chains to uncoil and fully stretch, this is called necking
- Polymers reaches break point and yields.
Glass Transition Temperature (Tg)
- Viscous liquids have a visco fluid state with both segmental & molecular motion at flow temperature
- This only applies only to mixtures with no sharp melting point (mpt)
- Segmental motion occurs in the Rubbery state (soft, flexible) but no Molecular motion
- In Glassy (hard, brittle, plastic state) there is no Segmental and Molecular motion
Effect of Heat
- Behavior of polymer controlled by temperature.
- Amorphous polymers do not have melting points, they have softening points
- Crystallization & amorphous polymers are glassy at very low temperatures
- Amorphous polymers on heating reaches becomes rubbery then gummy, and finally liquefies
- Crystalline polymers show thermoplastic behavior when on heating above Tg & liquefies.
Plastics (Resins)
- Plastics: Class of high polymers molded into any form by heat and pressure.
- Resins: Binders used for plastics with the terms used synonymously.
- Thermoplastic Resins: Soften on heating and harden on cooling
- A physical change and doesn't alter the nature.
- Thermosetting Resins: Heated during moulding and continues until set/hardened
- Cannot be softened and its setting is permanent and irreversible.
Compounding
- Plastics for manufacturing finished articles mixed with 4-10% other materials
- This ensures the plastics have durable properties of moulded material.
- Additives: Give plastic properties and makes processing is easy.
- Compounding: mixing the additives with virgin plastics.
- The types of additives include; Resin, Fillers, Plasticizers, Waxes, oils, stearates & soaps, Coloring materials and Other additives
Processing of Plastics
- Calendaring
- Die casting
- Film casting
- Compression moulding
- Injection moulding
- Blow moulding
- Extrusion moulding
- Thermoforming/Vacuum forming
Types Of Polymers Matched with Processing of Plastics
- Calendaring = thermoplastics
- Die Casting = thermoplastics
- Film Casting = thermoplastics
- Compression Molding= thermoplastics & thermosetting
- Injection Molding = thermoplastics
- Blow Molding = thermoplastics
- Extrusion Molding = thermoplastics
- Thermoforming (or) Vacuum = themoplastics
Polyethylene (PE)
- Ethylene is a colorless gas
- Ethanol dehydrated at 160°C with H₂SO₄ to produce PE in labs
- Gas polymerization at 1500 atm, 200 °C (upper) & 120 °C (lower) produces PE in industry
- Two types of PE:
- Low density polyethylene (LDPE)
- High density polyethylene (HDPE)
- LDPE is produced using high pressure methods (1050-2000 kgf/cm²) with a free radical initiator
- HDPE is produced using low pressure methods (31 kgf/cm²) using ionic catalysts
Properties of PE, LDPE, HDPE
- PE Appearance: Rigid, waxy, white, translucent non-polar material
- LDPE Appearance: Low specific gravity and low hardness
- HDPE Appearance: Higher softening point, greater rigidity, opaque and brittle
- PE Chemical Resistance: Good resistance, but it is susceptible to acids, alkalis and salt, insulators, good to organic solvents
- LDPE: Low swells & dissolves in H/C solvents
- HDPE: High, does not swell or dissolve in solvents
- PE Chemical Structure: Symmetrical so it crystalizes easily
- LDPE Chemical Structure: Branched structure so it ist is flexible and tough
- HDPE Chemical Structure: Linear
- PE Uses: Sheets, tubes, toys, coated-wires etc
- LDPE: Coated-wires &cables, bags bottles, caps
- HDPE: Caps and insulators
Other Polymers
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PP is isotactic, hardness polymer, highly crystalline with and high strength and moisture resistance.
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PVC is colorless, odorless, non-flammable with 53%-55% Cl and softens at 80°C and is resistant to water, light, inorganic acids and alkalies, oil, petrol etc
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Teflon is a linear polymer with very high crystallinity, and does not dissolve in anything, and its thermally stable
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Polyurethanes are spongy transparent linear thermoplastics
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Nylon 66 can easily be dyed and its thermally stable, strong and and tough
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Ageing is the autooxidation of rubber causing it to harden.
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Vulcanization is performed after the rubber is the correct size with a mix of sulphur and other additives.
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Natural rubber contains many adverse properties
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Natural rubber is compounded with plasticizers, antioxidants and colorants to improve its attributes.
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Raw rubber (unvulcanized) has high elasticity, water absorption and is improved by sulphur at 100°C causing saturation
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Natural rubber are long-coiled chains toughform.
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Vulcanized is used in tyres and vehicle parts
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PVC is soft due to weak Vander Waals forces
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Bakelite is hard die to being thermosetting but is covalantly bonded
Limitations of Natural Rubber
- Softens at high temps and becomes brittle at low temps
- Susceptible to Air and solvents
- Permanently deformed on excessive stretching
Vulcanization Rubber for Synthetic and Natural Rubber
- This processing involves heating rubber with sulfur at 135°C (1-4hrs)
- This creates sulfur bridges in the double bonds in neoprene chains improving the properties and tear resistance.
- Tyre rubber is 3-5% S, full saturation makes it rigid.
Synthetic Rubber
- Gr-S Uses butadiene and styrene for tires and cabling
- Gra-M neoprene uses butadiene is abrasion resistant for vehicles
- Gr-N Commercial grade using chloroprene to make belts and gas pipes.
Reclaimed Rubber
- Tires reused by a process of cutting and powdering them.
- The unwanted pieces are removed with magnets before being autoclaved in soda 200°C for 8-15hrs at which stage its vulanized.
- This is used for tires and rubber.
Conducting Polymers
- Î -electrons conduct electricity
- There are also doping, blending and inorganic polymers that are conducing.
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