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Questions and Answers

Explain how the degree of polymerization influences a polymer's physical properties, considering both low and high molecular weights.

Lower molecular weight polymers tend to be soft, gummy, and brittle, while higher molecular weight polymers are tougher and more resistant due to increased chain entanglement and intermolecular forces.

Describe the key difference between addition and condensation polymerization, giving an example of a polymer formed by each process.

Addition polymerization involves monomers adding directly to the polymer chain without the loss of any atoms (e.g., polyethylene from ethylene). Condensation polymerization involves the joining of monomers with the loss of small molecules like water (e.g., nylon from diamines and dicarboxylic acids).

How does the presence of polar groups in a polymer chain affect its strength and solubility?

Polar groups increase intermolecular forces (e.g., hydrogen bonding), leading to higher strength. They also enhance solubility in polar solvents like water or alcohols.

Explain how creating cross-linking in a thermoplastic material changes its properties, and what new type of material does it become?

<p>Creating cross-linking converts a thermoplastic material into a thermosetting material. This process makes the material stronger and more resistant to heat, as well as insoluble.</p> Signup and view all the answers

Contrast the arrangement of molecules in amorphous and crystalline states of a polymer and how these arrangements affect the polymer's properties.

<p>In the amorphous state, molecules are randomly arranged, leading to flexibility. In the crystalline state, molecules are regularly arranged, increasing intermolecular forces, resulting in higher softening points, greater rigidity, brittleness, and strength.</p> Signup and view all the answers

Describe the conditions under which a polymer with non-polar groups is likely to be soluble.

<p>A polymer with non-polar groups is likely to be soluble in non-polar solvents, such as benzene, toluene, or carbon tetrachloride.</p> Signup and view all the answers

Explain how the degree of cross-linking affects the solubility of a polymer in a solvent.

<p>The greater the degree of cross-linking, the less soluble the polymer is in a solvent. Highly cross-linked polymers may become completely insoluble due to the strong network structure.</p> Signup and view all the answers

Describe the molecular behavior that gives a very long-chain polymer its elastic character.

<p>Very long-chain polymers exhibit elastic character due to free-rotating groups that irregularly coil and entangle. When stretched, these coils straighten out, and upon release, they return to their original coiled state.</p> Signup and view all the answers

Explain the difference in molecular motion between a polymer in the glassy state versus the rubbery state.

<p>In the glassy state, there is no segmental or molecular motion, resulting in a rigid solid. In the rubbery state, segmental motion is present, but molecular motion is not.</p> Signup and view all the answers

Describe what happens to a polymer at the point of 'necking' when subjected to continuous strain.

<p>At the necking point, the polymer chains begin to uncoil and fully stretch. After this point, the polymer reaches its breaking point and yields.</p> Signup and view all the answers

How does the behavior of amorphous polymers differ from that of crystalline polymers when heated above their glass transition temperature (Tg)?

<p>Amorphous polymers become rubbery and then gummy as they are heated above Tg, eventually liquefying, whereas crystalline polymers exhibit thermoplastic behavior before liquefying.</p> Signup and view all the answers

Name three common additives used in plastics and briefly state their purpose.

<p>Three common additives are: Resins (provide the base material), Fillers (add bulk or modify properties), and Plasticizers (increase flexibility).</p> Signup and view all the answers

What is the key difference between processing thermoplastics and thermosetting plastics in compression moulding, and why does this difference exist?

<p>Thermoplastics can be repeatedly softened and reshaped, while thermosetting plastics undergo an irreversible chemical change and cannot be remelted. This is due to the cross-linked structure formed in thermosetting plastics during curing.</p> Signup and view all the answers

Explain how 'blow moulding' is used in the processing of plastics and what types of polymers are typically used in this process.

<p>Blow moulding involves inflating a heated plastic parison inside a mold to create hollow objects. Thermoplastics are typically used in this process.</p> Signup and view all the answers

Describe the 'calendaring' process in plastics processing. What kind of polymers is it best suited for?

<p>Calendaring is a process where plastic is squeezed between rollers to produce thin sheets or films. It's best suited for thermoplastics.</p> Signup and view all the answers

Explain the difference between 'film casting' and 'die casting' in the context of plastic processing.

<p>Film casting involves pouring a liquid plastic solution onto a moving belt to create a thin film, while die casting involves injecting molten plastic into a mold under high pressure to form a solid object.</p> Signup and view all the answers

How does the distribution ratio $\frac{M_w}{M_n}$ indicate the homogeneity of a polymer sample, and what does a value significantly greater than 1 suggest about its composition?

<p>A distribution ratio $\frac{M_w}{M_n}$ of 1 indicates a homogeneous polymer sample where all polymer chains have the same length. A value significantly greater than 1 indicates that the polymer is heterogeneous, containing chains of varying lengths.</p> Signup and view all the answers

Explain the relationship between the number-average molar mass ($M_n$), the degree of polymerization (DP), and the molar mass of the monomer in an addition polymer.

<p>The number-average molar mass ($M_n$) is equal to the degree of polymerization (DP) multiplied by the molar mass of the monomer: $M_n = DP \times \text{molar mass of monomer}$.</p> Signup and view all the answers

In free radical polymerization, what type of reaction is the decomposition of the initiator (R-R → 2R°), and why is this step crucial for the overall polymerization process?

<p>The decomposition of the initiator (R-R → 2R°) is an endothermic reaction. This step is crucial because it generates the free radicals (R°) necessary to initiate the chain reaction.</p> Signup and view all the answers

Describe in two sentences how the number average molar mass ($M_n$) is calculated.?

<p>The number average molar mass ($M_n$) is calculated by summing the product of the number of molecules ($N_i$) and their respective molar mass ($M_i$), and dividing by the total number of molecules ($N_i$). This can be represented as: $M_n = \frac{\Sigma N_iM_i}{\Sigma N_i}$.</p> Signup and view all the answers

Explain how the weight average molar mass ($M_w$) differs from the number average molar mass ($M_n$) in terms of how each is influenced by the molar mass of polymer chains?

<p>The weight average molar mass ($M_w$) is more sensitive to the presence of high molar mass polymers than the number average molar mass ($M_n$). $M_w$ considers the mass fraction of each polymer size, giving more weight to larger molecules.</p> Signup and view all the answers

What is the Degree of Polymerization (DP) and why is it considered an average value for most synthetic polymers?

<p>The Degree of Polymerization (DP) represents the number of repeating units in a polymer molecule. It is considered an average value because synthetic polymers typically consist of chains with varying lengths, resulting in a distribution of molar masses.</p> Signup and view all the answers

Describe the three major steps involved in the mechanism of free radical addition polymerization.

<p>The three major steps are: 1) <em>Initiation</em>, where free radicals are formed. 2) <em>Propagation</em>, where monomers are added to the growing polymer chain. 3) <em>Termination</em>, where the chain growth is stopped, typically by combining two radicals.</p> Signup and view all the answers

In the context of polymer molar mass, what do $N_i$ and $M_i$ represent when calculating the number average molar mass ($M_n$)?

<p>$N_i$ represents the number of molecules with a specific molar mass, and $M_i$ represents that specific molar mass.</p> Signup and view all the answers

Flashcards

Degree of Polymerization

The number of monomer units in a polymer chain.

Copolymerization

Polymerization involving two or more different monomers.

Addition Polymerization

Monomers add to a growing chain without losing atoms.

Condensation Polymerization

Monomers join, releasing small molecules like water.

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Plastic Deformation

Permanent change in shape due to applied stress.

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Cross-linked Polymer

Results in giant, strong 3D networks.

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Amorphous State (Polymers)

Molecules randomly arranged, provides flexibility.

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Crystalline State (Polymers)

Molecules arranged in order, increases rigidity.

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Polymers

Large molecules formed by linking many small molecules (monomers).

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Number average molar mass (Mn)

The average molecular weight calculated by considering the number of molecules.

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Weight average molar mass (Mw)

The average molecular weight calculated considering the weight of the molecules.

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Distribution Ratio (Mw/Mn)

Ratio of Mw to Mn; indicates polymer heterogeneity.

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Degree of Polymerization (DP)

Number of repeating units in a polymer molecule.

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Molar mass of addition polymer

Molar mass of polymer = DP * Molar mass of monomer.

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Free radical addition polymerization

A reaction where free radicals combine with monomers to form a growing polymer chain.

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Initiation (Polymerization)

Creation of free radicals from a precursor molecule.

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Necking in Polymers

The point where polymer chains fully uncoil and stretch under increasing strain, leading to yielding or breakage.

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Glass Transition Temperature (Tg)

Temperature at which an amorphous polymer transitions from a hard, glassy state to a soft, rubbery state.

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Viscous Liquid State

A state where both segmental and molecular motion occur, allowing flow.

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Rubbery State

A soft and flexible state where segmental motion is present, but molecular motion is limited.

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Glassy State

A hard and brittle state where both segmental and molecular motions are frozen.

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Plasticizers

Substances added to plastics to improve properties such as flexibility.

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Calendaring

A plastic processing technique using rollers to produce thin sheets or films.

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Injection Molding

A molding process where molten plastic is injected into a mold cavity.

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Study Notes

  • Polymers consist of macromolecules with high molecular weight
  • These form through linkages between numerous small molecules known as monomers

Molar Masses of Polymers

  • Number average molar mass (MÌ„n) is calculated by MÌ„n = (Σ NiMi) / (Σ Ni), where Ni = molecules with molar mass Mi
  • MÌ„n is the ratio of the total mass of all polymer molecules divided by the total number of molecules present
  • Weight average molar mass (MÌ„w) is calculated by MÌ„w = (Σ wiMi) / (Σ wi), where wi = mass of polymers with molar mass Mi
  • Number of moles, n = w/M, where w = mass and M = molar mass
  • MÌ„w = (Σ niM²i) / (Σ niMi)
  • MÌ„w is greater than or equal to MÌ„n; MÌ„w / MÌ„n ≥ 1
  • Distribution ratio is MÌ„w / MÌ„n
  • If MÌ„w / MÌ„n = 1, the polymer is homogeneous with polymers of the same chain length
  • If MÌ„w / MÌ„n > 1, there is heterogeneity in the polymer

Degree of Polymerization (DP)

  • DP is the number of repeating units present in a polymer molecule
  • For an addition polymer: n[CH2=CH2] → [CH2-CH2]n, where n is a whole number representing the DP
  • Molar mass of addition polymer = DP x molar mass of the monomer
  • Polymers don't have the same DP and show variation in molar mass

Types of Polymerization

  • Addition/Chain Polymerization
  • Condensation Polymerization

Addition or Chain Polymerization

  • Head-to-Tail Type: -CH2CHY-CH2CHY-CH2CHY-
  • Head-to-Head Type: -CHYCH2-CH2CHY-CHYCH2CH2-
  • Random Type: -CHYCH2 CHY CH2 CH2CHYCH2 CHY-

Mechanism of Free Radical Addition Polymerization

  • Initiation
  • Propagation
  • Termination

Initiation Steps

  • Step 1: R-R → 2R°, endothermic reaction, R = peroxides, azocompounds, or peracids
  • Step 2: R° + CH2=CH2 → R-CH2-CH2°, exothermic reaction, with monomer free radicals
  • Energy of endothermic is less than energy of exothermic

Propagation

  • R-CH2-CH2° + CH2=CH2 → R-CH2-CH2-CH2-CH2°, resulting in Dimmer free radical
  • R-CH2-(CH2)n-CH2-CH2°, polymer free radical, chain extension occurs

Termination

  • Coupling of one polymer free radical with another forms a stable dead polymer:
  • R-(CH2)n1-CH2-CH2° + R-(CH2)n2-CH2-CH2° → R-(CH2)n1-CH2-CH2-CH2-CH2(CH2)n2-R
  • A dead heavy polymer with exothermic reaction
  • Disproporation of two polymer free radicals occurs when a H atom attached to one free radical shifts to another intermediate polymer
  • Yields two dead polymers, one unsaturated and one saturated

Types of Addition or Chain Polymerization

  • Free radical polymerization
  • Ionic polymerization
  • Coordination polymerization, or Zeigler-Natta polymerization

Stereochemistry of Polymers

  • Isotactic Polymers: Have all groups on one side of the polymeric backbone.
  • Syndiotactic Polymers: Have similar head-to-tail arrangements, but the Y groups alternate on opposite sides of the polymer backbone.
  • Atactic Polymers: Have Y groups arranged randomly along the polymeric backbone, making the material soft, elastic, and rubbery.

Condensation Polymerization

  • Condensation polymerization takes place through different functional groups of monomers with elimination of small molecules like Hâ‚‚O, etc.
  • Example: Formation of Polyamide from Adipic acid and Hexamethylene diamine to form Nylon 66 through Amide linkage
    • Used in toothbrushes, ropes, carpets, and clothing
  • Example: Formation of Polyester by combining Dicarboxylic acid and Diol forming a Polyester (PET) through Ester linkage
    • Used in fibers, clothing, soft-drink bottles, magnetic tape, and plastic products

Copolymerization

  • Two or more monomers undergo joint polymerization
  • Production of SBR (Styrene butadiene rubber) from butadiene and styrene

Questions and Answers

  • Functionality of a monomer is the number of bonding sites it has
  • Addition polymerization is a reaction that gives a polymer as an exact multiple of the original monomers
  • Condensation polymerization takes place through different functional groups of monomers by eliminating small molecules (e.g., Hâ‚‚O)
  • Copolymerization is the point polymerization of two or more monomers (e.g., butadiene and styrene to yield GR-S rubber)

Influence of Polymer Structure on Properties

  • Strength of Polymer
  • Plastic Deformation
  • Physical State
  • Solubility and Chemical Resistance
  • Shapes and Forms – Mechanical Properties
  • Effect of Heat

Strength of Polymer

  • Cross-linked polymers have giant, three-dimensional structures that are strong & tough
  • With Straight chain polymers, strength depends on chain length
    • Low MW: Soft & gummy but brittle
    • Higher chain length: tougher & more resistant
  • Presence of a polar group: intermolecular forces & strength increases.

Plastic Deformation

  • Linear chain molecules are always soluble and consist of thermoplastics
  • 3D polymer molecules are insoluble in any solvent and make up thermosetting polymers
  • Qualities of polymer depends on structure of the polymers
  • Artificially creating crosslinking converts thermoplastics to thermosetting

Physical State

  • Amorphous State: Random arrangement of molecules in polymer results in flexibility
  • Crystalline State: Regular arrangements of molecules or chains in a polymer increases intermolecular force of attraction resulting in a higher softening point, greater rigidity, brittleness & strength
  • Elastic Character: Very long chain polymer has free rotating groups, irregularly coiled, entangled snorts stretches and returns to is original state

Solubility and Chemical Resistance

  • Polymers with polar groups (-OH or -COOH) are soluble in polar solvents (water, alcohols)
  • Polymers with non-polar groups are soluble in non-polar solvents (benzene, toluene, CClâ‚„)
  • Greater the degree of cross-linking results in less solubility of the polymer in a solvent

Shapes and Forms

  • Internal arrangement of long-chain molecules determine whether something is a fiber, plastics, or rubbers.

  • Internal forces between molecules are low

    • Molecules are bulky and forms a random arrangement which results in a rubbery character.
  • Internal forces are high with an orderly arrangement resulting in a fibrous nature.

  • Intermediate force leads to a plastic nature.

Strength of Polymer

  • Controlled by length of polymer chain & cross-linking.
  • Increasing strain causes polymer chains to uncoil and fully stretch, this is called necking
  • Polymers reaches break point and yields.

Glass Transition Temperature (Tg)

  • Viscous liquids have a visco fluid state with both segmental & molecular motion at flow temperature
  • This only applies only to mixtures with no sharp melting point (mpt)
  • Segmental motion occurs in the Rubbery state (soft, flexible) but no Molecular motion
  • In Glassy (hard, brittle, plastic state) there is no Segmental and Molecular motion

Effect of Heat

  • Behavior of polymer controlled by temperature.
  • Amorphous polymers do not have melting points, they have softening points
  • Crystallization & amorphous polymers are glassy at very low temperatures
  • Amorphous polymers on heating reaches becomes rubbery then gummy, and finally liquefies
  • Crystalline polymers show thermoplastic behavior when on heating above Tg & liquefies.

Plastics (Resins)

  • Plastics: Class of high polymers molded into any form by heat and pressure.
  • Resins: Binders used for plastics with the terms used synonymously.
  • Thermoplastic Resins: Soften on heating and harden on cooling
  • A physical change and doesn't alter the nature.
  • Thermosetting Resins: Heated during moulding and continues until set/hardened
  • Cannot be softened and its setting is permanent and irreversible.

Compounding

  • Plastics for manufacturing finished articles mixed with 4-10% other materials
  • This ensures the plastics have durable properties of moulded material.
  • Additives: Give plastic properties and makes processing is easy.
  • Compounding: mixing the additives with virgin plastics.
  • The types of additives include; Resin, Fillers, Plasticizers, Waxes, oils, stearates & soaps, Coloring materials and Other additives

Processing of Plastics

  • Calendaring
  • Die casting
  • Film casting
  • Compression moulding
  • Injection moulding
  • Blow moulding
  • Extrusion moulding
  • Thermoforming/Vacuum forming

Types Of Polymers Matched with Processing of Plastics

  • Calendaring = thermoplastics
  • Die Casting = thermoplastics
  • Film Casting = thermoplastics
  • Compression Molding= thermoplastics & thermosetting
  • Injection Molding = thermoplastics
  • Blow Molding = thermoplastics
  • Extrusion Molding = thermoplastics
  • Thermoforming (or) Vacuum = themoplastics

Polyethylene (PE)

  • Ethylene is a colorless gas
  • Ethanol dehydrated at 160°C with Hâ‚‚SOâ‚„ to produce PE in labs
  • Gas polymerization at 1500 atm, 200 °C (upper) & 120 °C (lower) produces PE in industry
  • Two types of PE:
    • Low density polyethylene (LDPE)
    • High density polyethylene (HDPE)
    • LDPE is produced using high pressure methods (1050-2000 kgf/cm²) with a free radical initiator
    • HDPE is produced using low pressure methods (31 kgf/cm²) using ionic catalysts

Properties of PE, LDPE, HDPE

  • PE Appearance: Rigid, waxy, white, translucent non-polar material
  • LDPE Appearance: Low specific gravity and low hardness
  • HDPE Appearance: Higher softening point, greater rigidity, opaque and brittle
  • PE Chemical Resistance: Good resistance, but it is susceptible to acids, alkalis and salt, insulators, good to organic solvents
  • LDPE: Low swells & dissolves in H/C solvents
  • HDPE: High, does not swell or dissolve in solvents
  • PE Chemical Structure: Symmetrical so it crystalizes easily
  • LDPE Chemical Structure: Branched structure so it ist is flexible and tough
  • HDPE Chemical Structure: Linear
  • PE Uses: Sheets, tubes, toys, coated-wires etc
  • LDPE: Coated-wires &cables, bags bottles, caps
  • HDPE: Caps and insulators

Other Polymers

  • PP is isotactic, hardness polymer, highly crystalline with and high strength and moisture resistance.

  • PVC is colorless, odorless, non-flammable with 53%-55% Cl and softens at 80°C and is resistant to water, light, inorganic acids and alkalies, oil, petrol etc

  • Teflon is a linear polymer with very high crystallinity, and does not dissolve in anything, and its thermally stable

  • Polyurethanes are spongy transparent linear thermoplastics

  • Nylon 66 can easily be dyed and its thermally stable, strong and and tough

  • Ageing is the autooxidation of rubber causing it to harden.

  • Vulcanization is performed after the rubber is the correct size with a mix of sulphur and other additives.

  • Natural rubber contains many adverse properties

  • Natural rubber is compounded with plasticizers, antioxidants and colorants to improve its attributes.

  • Raw rubber (unvulcanized) has high elasticity, water absorption and is improved by sulphur at 100°C causing saturation

  • Natural rubber are long-coiled chains toughform.

  • Vulcanized is used in tyres and vehicle parts

  • PVC is soft due to weak Vander Waals forces

  • Bakelite is hard die to being thermosetting but is covalantly bonded

Limitations of Natural Rubber

  • Softens at high temps and becomes brittle at low temps
  • Susceptible to Air and solvents
  • Permanently deformed on excessive stretching

Vulcanization Rubber for Synthetic and Natural Rubber

  • This processing involves heating rubber with sulfur at 135°C (1-4hrs)
  • This creates sulfur bridges in the double bonds in neoprene chains improving the properties and tear resistance.
  • Tyre rubber is 3-5% S, full saturation makes it rigid.

Synthetic Rubber

  • Gr-S Uses butadiene and styrene for tires and cabling
  • Gra-M neoprene uses butadiene is abrasion resistant for vehicles
  • Gr-N Commercial grade using chloroprene to make belts and gas pipes.

Reclaimed Rubber

  • Tires reused by a process of cutting and powdering them.
  • The unwanted pieces are removed with magnets before being autoclaved in soda 200°C for 8-15hrs at which stage its vulanized.
  • This is used for tires and rubber.

Conducting Polymers

  • Π-electrons conduct electricity
  • There are also doping, blending and inorganic polymers that are conducing.

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