Podcast
Questions and Answers
How many MIG/MAG welding sets are required in the ROH Depot for maintenance of stainless steel wagons?
How many MIG/MAG welding sets are required in the ROH Depot for maintenance of stainless steel wagons?
- 4 Sets
- 2 Sets
- 1 Set
- 3 Sets (correct)
Which piece of equipment is required in the least quantity for stainless steel wagon maintenance at the freight yard?
Which piece of equipment is required in the least quantity for stainless steel wagon maintenance at the freight yard?
- MIG/MAG welding sets
- Portable grinding machine
- Lock bolts equipment (correct)
- Portable Air Plasma cutting machine
What is the maximum capacity of the portable air plasma cutting machine required?
What is the maximum capacity of the portable air plasma cutting machine required?
- 12 mm
- 14 mm
- 16 mm (correct)
- 18 mm
Which consumables are stated as required for maintenance but do not have a specified quantity?
Which consumables are stated as required for maintenance but do not have a specified quantity?
What type of welding equipment has an amp rating mentioned as 600 Amp in the document?
What type of welding equipment has an amp rating mentioned as 600 Amp in the document?
Which equipment is specifically mentioned to have dedicated grinding wheels and discs for stainless steel maintenance?
Which equipment is specifically mentioned to have dedicated grinding wheels and discs for stainless steel maintenance?
For how many stainless steel wagons is the sick line required to maintain welding resources?
For how many stainless steel wagons is the sick line required to maintain welding resources?
How many portable electric grinders are listed in the equipment inventory?
How many portable electric grinders are listed in the equipment inventory?
Which piece of equipment has a capacity of 10t?
Which piece of equipment has a capacity of 10t?
What type of machine is listed as having a voltage stabilizer?
What type of machine is listed as having a voltage stabilizer?
How many sets of pneumatic torque wrenches are available?
How many sets of pneumatic torque wrenches are available?
Which equipment is specifically mentioned for diagnosing roller bearings?
Which equipment is specifically mentioned for diagnosing roller bearings?
What is the minimum targeted capacity for a Mega Depot in ROH outturn per month?
What is the minimum targeted capacity for a Mega Depot in ROH outturn per month?
What type of communication system is recommended for effective communication across teams?
What type of communication system is recommended for effective communication across teams?
What is the purpose of the comprehensive contract recommended for major and mega yards?
What is the purpose of the comprehensive contract recommended for major and mega yards?
How often does an air brake wagon typically visit the depot for scheduled ROH?
How often does an air brake wagon typically visit the depot for scheduled ROH?
Which type of vehicle is NOT mentioned as part of the material handling recommendations?
Which type of vehicle is NOT mentioned as part of the material handling recommendations?
What type of luminance is recommended for the covered shed?
What type of luminance is recommended for the covered shed?
What is the distance at which an electric panel with a junction box should be located?
What is the distance at which an electric panel with a junction box should be located?
Which of the following is included in the recommended running contract for maintenance?
Which of the following is included in the recommended running contract for maintenance?
How many visits does an air brake wagon have for out-of-course repairs on average?
How many visits does an air brake wagon have for out-of-course repairs on average?
What is a primary function of the VHF sets/CUG phones in the work environment?
What is a primary function of the VHF sets/CUG phones in the work environment?
Which of the following is NOT listed as a necessary machinery item for train examination during yard maintenance?
Which of the following is NOT listed as a necessary machinery item for train examination during yard maintenance?
Which tool is specifically used to measure 'A' dimension in fitters' tools?
Which tool is specifically used to measure 'A' dimension in fitters' tools?
What is the purpose of the Lister truck in a maintenance setup?
What is the purpose of the Lister truck in a maintenance setup?
Which of the following tools is NOT part of the fitters' essential toolkit?
Which of the following tools is NOT part of the fitters' essential toolkit?
What is the minimum capacity of the DG set mentioned for maintenance purposes?
What is the minimum capacity of the DG set mentioned for maintenance purposes?
Which of the following is used to detect wheel tyre defects?
Which of the following is used to detect wheel tyre defects?
Which tool is used for measuring spring camber?
Which tool is used for measuring spring camber?
What type of lamps are referred to for use during inspections?
What type of lamps are referred to for use during inspections?
Which of these tools is explicitly required to be available in the Section Engineer's office?
Which of these tools is explicitly required to be available in the Section Engineer's office?
What is the required center distance between the examination, sick, and fit lines?
What is the required center distance between the examination, sick, and fit lines?
What type of floor is specified for the examination yard area?
What type of floor is specified for the examination yard area?
How many EOT cranes are required for yards handling up to 10 rakes per day?
How many EOT cranes are required for yards handling up to 10 rakes per day?
What is the purpose of the rail cum road shunting vehicle mentioned in the document?
What is the purpose of the rail cum road shunting vehicle mentioned in the document?
What is the lifting capacity of the EOT cranes specified for the freight yard?
What is the lifting capacity of the EOT cranes specified for the freight yard?
Which statement accurately describes the electrical overhead equipment (OHE) provision in the yard?
Which statement accurately describes the electrical overhead equipment (OHE) provision in the yard?
What type of device is TXR provided with for recalling defects?
What type of device is TXR provided with for recalling defects?
What is the specific requirement for the examination lines in terms of weather conditions?
What is the specific requirement for the examination lines in terms of weather conditions?
In what scenario is a dedicated engine required, according to the document?
In what scenario is a dedicated engine required, according to the document?
Which equipment is specified to have a quantity based on requirements in the office equipment section?
Which equipment is specified to have a quantity based on requirements in the office equipment section?
How many hydraulic jacks are mentioned as necessary in the miscellaneous equipment section?
How many hydraulic jacks are mentioned as necessary in the miscellaneous equipment section?
Which of the following items is explicitly stated to have its quantity specified as per requirement?
Which of the following items is explicitly stated to have its quantity specified as per requirement?
What is the total number of first aid equipment sets mentioned?
What is the total number of first aid equipment sets mentioned?
Which type of telephone equipment is included with a specified quantity of 10 lines?
Which type of telephone equipment is included with a specified quantity of 10 lines?
What equipment has the highest quantity requirement in the ROH Depot for stainless steel wagon maintenance?
What equipment has the highest quantity requirement in the ROH Depot for stainless steel wagon maintenance?
Which item is specifically listed for use in the grinding process for stainless steel maintenance?
Which item is specifically listed for use in the grinding process for stainless steel maintenance?
Which materials are welding electrodes required for as per the standards mentioned?
Which materials are welding electrodes required for as per the standards mentioned?
What is the required number of lock bolts sets in the freight yard for maintenance?
What is the required number of lock bolts sets in the freight yard for maintenance?
What is the maximum cutting capacity of the portable air plasma machine stated?
What is the maximum cutting capacity of the portable air plasma machine stated?
Which of the following is NOT explicitly mentioned as a consumable for maintaining stainless steel wagons?
Which of the following is NOT explicitly mentioned as a consumable for maintaining stainless steel wagons?
Which combination of welding equipment is required in the highest quantity across all locations?
Which combination of welding equipment is required in the highest quantity across all locations?
Which of the following tools is essential for measuring the 'A' dimension during maintenance?
Which of the following tools is essential for measuring the 'A' dimension during maintenance?
What is the minimum capacity of the DG set stated for maintenance operations?
What is the minimum capacity of the DG set stated for maintenance operations?
Which machinery is specifically mentioned for transportation of men and materials across the yard?
Which machinery is specifically mentioned for transportation of men and materials across the yard?
Which item is explicitly required in the Section Engineer/Junior Engineer (C&W) office besides various jacks?
Which item is explicitly required in the Section Engineer/Junior Engineer (C&W) office besides various jacks?
What type of cutting set is required for maintenance tasks in the yard?
What type of cutting set is required for maintenance tasks in the yard?
Which of the following is NOT listed as a tool for fitters in the content?
Which of the following is NOT listed as a tool for fitters in the content?
Which tool is indicated for the inspection of wheel tyre defects?
Which tool is indicated for the inspection of wheel tyre defects?
What is specified for use during inspections in the yard operations?
What is specified for use during inspections in the yard operations?
Which device is mentioned for diagnosing roller bearings?
Which device is mentioned for diagnosing roller bearings?
Which machinery and plant is essential in the body section for performing welding operations?
Which machinery and plant is essential in the body section for performing welding operations?
What is the specific quantity of EOT cranes needed for the bogie section?
What is the specific quantity of EOT cranes needed for the bogie section?
Which of the following sections requires a portable grit blasting machine?
Which of the following sections requires a portable grit blasting machine?
Which plant is listed as having a requirement for 50 units in the bogie section?
Which plant is listed as having a requirement for 50 units in the bogie section?
Which type of machine is included in the body section to assist with material handling?
Which type of machine is included in the body section to assist with material handling?
For what purpose is the air brake equipment section included in the depot?
For what purpose is the air brake equipment section included in the depot?
How many welding machines are required in the body section for effective operations?
How many welding machines are required in the body section for effective operations?
What is the primary distinguishing feature of a CMT laboratory in a depot?
What is the primary distinguishing feature of a CMT laboratory in a depot?
Which equipment is necessary for handling rotary operations in the body section?
Which equipment is necessary for handling rotary operations in the body section?
What type of machine is required in both the body and bogie sections for fastening?
What type of machine is required in both the body and bogie sections for fastening?
What is the minimum berthing capacity needed for ROH wagons on trestles for a depot processing 250 ROHs/month?
What is the minimum berthing capacity needed for ROH wagons on trestles for a depot processing 250 ROHs/month?
What is the calculated length of the ROH depot based on the working lengths of BOXN and BCN/BTPN wagons?
What is the calculated length of the ROH depot based on the working lengths of BOXN and BCN/BTPN wagons?
How many bogies must the bogie section supply daily for a depot handling 250 ROHs per month?
How many bogies must the bogie section supply daily for a depot handling 250 ROHs per month?
What area is suggested for adequate work stations in the cranage area for bogie repairs?
What area is suggested for adequate work stations in the cranage area for bogie repairs?
Which type of welding is specifically mentioned for bogies that require extensive repairs?
Which type of welding is specifically mentioned for bogies that require extensive repairs?
What percentage margin is accounted for heavy repairs in the berthing capacity calculation?
What percentage margin is accounted for heavy repairs in the berthing capacity calculation?
What additional facilities are needed in the depot layout to support maintenance operations?
What additional facilities are needed in the depot layout to support maintenance operations?
What is the requirement for maintenance concerning modifications issued by RDSO for bogies?
What is the requirement for maintenance concerning modifications issued by RDSO for bogies?
Which type of section is essential in the layout to support both ROH and sick line work?
Which type of section is essential in the layout to support both ROH and sick line work?
What is the typical target for ROH outturn per month in a Major depot?
What is the typical target for ROH outturn per month in a Major depot?
Flashcards
Stainless Steel Wagon Maintenance Facilities
Stainless Steel Wagon Maintenance Facilities
Equipment and supplies needed to maintain stainless steel railway wagons in different depot locations (freight yard, sick line, ROH depot).
MIG/MAG Welding (Freight Yard)
MIG/MAG Welding (Freight Yard)
Two MIG/MAG welding units are needed in the freight yard for maintenance of 3 rakes of wagons/day.
DC Arc Welding (Sick Line)
DC Arc Welding (Sick Line)
Two DC arc welding units are necessary in the sick line for maintaining 5 wagons each day.
Portable Air Plasma Cutting
Portable Air Plasma Cutting
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Welding Consumables
Welding Consumables
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Lock Bolts (IRS-M44)
Lock Bolts (IRS-M44)
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Portable Grinding Machine
Portable Grinding Machine
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ROH Depot Categories
ROH Depot Categories
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ROH Depot Capacity
ROH Depot Capacity
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Average Depot Visits
Average Depot Visits
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Material Handling Vehicles
Material Handling Vehicles
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Yard Upkeep Contract
Yard Upkeep Contract
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Communication System
Communication System
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Covered Shed Lighting
Covered Shed Lighting
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Electric Panel Location
Electric Panel Location
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Running Contract for Repairs
Running Contract for Repairs
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Yard Maintenance Machinery
Yard Maintenance Machinery
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Compressor Types
Compressor Types
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Tool Bag Essentials
Tool Bag Essentials
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Wagon Maintenance Tools
Wagon Maintenance Tools
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Section Engineer Office Tools
Section Engineer Office Tools
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DG Set Capacity
DG Set Capacity
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Communication System
Communication System
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Inspection Lamps
Inspection Lamps
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Transportation Utility Vehicle
Transportation Utility Vehicle
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Material Handling Truck
Material Handling Truck
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Freight Examination Yard
Freight Examination Yard
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Portable Electric Grinders
Portable Electric Grinders
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Examination Lines
Examination Lines
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Jib Crane Capacity
Jib Crane Capacity
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Screw Air Compressor
Screw Air Compressor
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Sick Wagons
Sick Wagons
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Fit Wagons
Fit Wagons
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Wheel Lathe
Wheel Lathe
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EOT Cranes
EOT Cranes
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Pressure Grease Drum
Pressure Grease Drum
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Covered Sheds
Covered Sheds
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Granolithic Concrete Flooring
Granolithic Concrete Flooring
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Rail/Road Shunting Vehicle
Rail/Road Shunting Vehicle
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Personal Digital Assistant (PDA)
Personal Digital Assistant (PDA)
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Industrial type PDA's
Industrial type PDA's
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MIG/MAG Welding Units (Freight Yard)
MIG/MAG Welding Units (Freight Yard)
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Portable Air Plasma Cutting Machine
Portable Air Plasma Cutting Machine
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Lock Bolts (Various Sizes)
Lock Bolts (Various Sizes)
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Portable Grinding Machine
Portable Grinding Machine
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ROH Depot MIG/MAG Welding Units
ROH Depot MIG/MAG Welding Units
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Sick Line DC Arc Welding (Units)
Sick Line DC Arc Welding (Units)
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Welding Electrodes (Consumables)
Welding Electrodes (Consumables)
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Yard Maintenance Machinery
Yard Maintenance Machinery
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Compressor Types
Compressor Types
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Tool Bag Essentials
Tool Bag Essentials
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Wagon Maintenance Tools
Wagon Maintenance Tools
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Section Engineer Office Tools
Section Engineer Office Tools
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DG Set Capacity
DG Set Capacity
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Communication System
Communication System
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Inspection Lamps
Inspection Lamps
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Sick Wagons
Sick Wagons
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EOT Cranes
EOT Cranes
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Television/DVD player
Television/DVD player
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Hostel Kitchen Equipment
Hostel Kitchen Equipment
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Welding Machines
Welding Machines
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Body Section
Body Section
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LCD Projector
LCD Projector
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Bogie Section
Bogie Section
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Water Cooler Quantity
Water Cooler Quantity
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Gas Cutting Equipment
Gas Cutting Equipment
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Hydraulic Riveter
Hydraulic Riveter
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ROH Depot
ROH Depot
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Maintenance Machinery (M&P)
Maintenance Machinery (M&P)
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Depot Layout
Depot Layout
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Quantity of M&P
Quantity of M&P
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Material Handling Equipment
Material Handling Equipment
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ROH Depot Size (100m)
ROH Depot Size (100m)
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Bogie Repair Workstations
Bogie Repair Workstations
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Daily Wagon Release Rate
Daily Wagon Release Rate
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ROH Wagon Berthing Capacity
ROH Wagon Berthing Capacity
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Bogie Supply for Repairs
Bogie Supply for Repairs
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24-Hour ROH Turnaround
24-Hour ROH Turnaround
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Wagon lifting for Repairs
Wagon lifting for Repairs
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EOT Cranes
EOT Cranes
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Wheel Lathe Location
Wheel Lathe Location
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Depot Support Facilities
Depot Support Facilities
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Study Notes
Infrastructure Facilities for Freight Yards, Sick Lines, and ROH Depots
- Introduction: Proper maintenance of freight stock is crucial for optimal performance. Infrastructure availability directly impacts maintenance effectiveness.
- Examination/Repair Facility Categorization (Intensive Examination Points):
- Category A: Pucca pathways on more than 50% of designated lines, 150 lux illumination, sufficient material handling and welding facilities.
- Category B: Similar to A, with adequate illumination, material handling, and welding facilities, impacting more than 50% of lines.
- Category C: Pucca pathways on over 50% of nominated lines; sufficient illumination and material handling are present.
- Category D: Pucca pathways are not present but other facilities are available.
- Category E: No facilities available.
- ROH Depots Criteria:
- Category A: All infrastructural facilities are sufficient.
- Category B: Essential facilities are available, but some may not meet target output requirements.
- Category C: All but some vital facilities (like EOT crane/wheel turning lathe) are adequate.
- Category D: Facilities are inadequate or nonexistent.
- Sicklines:
- Criteria: Berthing capacity (covered shed), heavy-duty concrete flooring, availability of welding, compressor/exhauster facilities. Categories are similar to the standards for intensive examination points.
- Infrastructure & Facilities Required in the Yard:
- Minimum center-to-center distance between tracks is 7.5 meters.
- Concrete pathways for smooth material and personnel movement.
- Proper lighting for wagon inspection.
- Welding grids for efficient wagon repairs.
- Outlets for air pressure testing.
- Duty rooms, staff rooms, storerooms, etc., with essential equipment and machinery (compressors, welding machines, etc.).
- Communication systems (VHF sets, CUG phones) for proper coordination.
- Inspection lamps (portable LED).
- Machinery & Plant Items: Essential for examination: Diesel & electric compressors, welders, wagon/rake test rigs.
Infrastructural Facilities for Freight Examination Yard (IF PROPOSED)
- Yard Design: Includes examination lines (750m each) for keeping sick and fit wagons, complete with abrasion-resistant flooring and ballast-free track construction, and 7.5m center-to-center distances.
- Examination Line Enhancements:
- Dedicated lines with proper layout for handling rakes.
- Additional crane and vehicle support facilities.
- Sufficient wiring for equipment and staff safety.
- Overall Yard Improvement:
- A major focus on repair and maintenance facilities.
- Comprehensive contracts for yard upkeep to manage scrap and minor maintenance work.
- EOT Crane Capacity & Maintenance: Includes EOT cranes (30-tonne capacity), slings (for lifting wagons), material handling vehicles.
- Yard Accessibility Enhancements: Multi-utility vehicles for material transport. Covered shed with alternate light sources.
- Comprehensive Contracts: For major maintenance tasks and upkeep of yard facilities (e.g. sheds, floors). This includes M&P (major machinery and plant) maintenance of EOT cranes, compressors, welding, hydraulic jacks.
Infrastructural Facilities in Air Brake ROH Depots
- Depot Categorization: Super, Mega, Major, and Minor Depots are categorized based on targeted monthly ROH output capacity.
- Layout Recommendation (for 250 ROHs/month): This includes a focus on berthing capacity for ROH wagons, handling capacity, and layout of bogie (repair) and body repair sections.
Minimum Infrastructure for Premium & CC Examinations
- Dedicated Examination Lines: Two or more examination lines with pathways are essential for quick, efficient processing.
- Paths/Walkways: Paved walkways (2 meters wide) are critical for easy movement within the examination area.
- Welding Facilities: Portable welding sets with adequate illumination and power are necessary.
Facilities Required in Freight Examination Yards
- Examination Lines: Dedicated lines for premium/CC examination, accommodating the number of rakes under examination.
- Pathways: Well-maintained paths and walkways for personnel and equipment movement.
- Illumination: High masts/tower lights for general illumination, lamp posts along pathways for specific tasks.
- Welding Transformer Room: For welding work.
- Air Compressor: Maintaining suitable capacity is crucial.
- Tooling/Sub-storerooms: Proper storage and maintenance areas for all materials required in the maintenance work.
Facilities Required for Maintenance of Stainless Steel Wagons
- Welding Equipment: MIG/MAG and DC Arc welding sets of specific capacities for different tasks.
- Cutting Equipment: Portable air plasma cutting machines.
- Consumables: Various welding electrodes for different types of steel, along with other materials.
- Lock Bolts/Equipment: For securement and maintenance.
- Grinding/Polishing Machines: Tools for grinding/polishing/cleaning required materials and surfaces.
- Other Accessories: Stainless-steel wire brushes, plates, and CRF sections (for maintenance).
Minimum Infrastructure
- Premium/CC Examination Facilities: Detailed aspects for successful premium/CC examinations, including staff, material handling, and facility infrastructure (such as paths/walkways, portable welding sets).
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Description
This quiz explores the infrastructure requirements and categories for freight yards, sick lines, and ROH depots. Understanding the maintenance facilities' standards is crucial for efficient operations. Test your knowledge on the various categories and their specific criteria.