Industrial Chemistry 1: Chapter 4 - Ammonia Production
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Questions and Answers

What is the molecular weight of ammonia?

17 gm/mol

State the boiling point of ammonia.

-33.34 ˚C

What process is primarily used for the industrial production of ammonia?

Haber–Bosch Process

What are the parameters for temperature and pressure in the Haber process?

<p>Temperature: 450˚C, Pressure: 200-1000 atm</p> Signup and view all the answers

What is the heat of formation for ammonia?

<p>-46,222 KJ/Kmol</p> Signup and view all the answers

Which catalyst is used in the Haber process?

<p>Iron</p> Signup and view all the answers

Name two industries where ammonia is commonly used.

<p>Fertilizer and Petroleum industries</p> Signup and view all the answers

What reaction represents the Haber-Bosch process?

<p>N2 + 3 H2 → 2 NH3</p> Signup and view all the answers

According to Le Chatelier's principle, how does temperature affect the equilibrium yield of ammonia in an exothermic reaction?

<p>Lower temperatures favor the forward reaction, increasing the equilibrium yield of ammonia.</p> Signup and view all the answers

What is the impact of increasing pressure on the synthesis of ammonia as per the given framework?

<p>Increasing pressure favors the forward reaction by shifting the equilibrium towards the side with fewer moles, thus increasing the yield of ammonia.</p> Signup and view all the answers

What types of materials are used as catalysts in the ammonia synthesis process?

<p>Catalysts based on FeO, often with promoters like oxides of Al, Zr, and K, are used to enhance porosity and temperature resistance.</p> Signup and view all the answers

What is the significance of the purification stage in the Braun Purifier Process?

<p>The purification stage removes impurities, mainly sulfur compounds, from the gas stream to ensure effective synthesis of ammonia.</p> Signup and view all the answers

In the steam reforming process, what are the conditions for the primary stage?

<p>The primary stage operates at around 30 bar pressure and temperatures of 800°C or higher.</p> Signup and view all the answers

What occurs in the secondary reformer during the ammonia synthesis process?

<p>In the secondary reformer, air is added to the partially reformed gas stream, promoting exothermic reactions.</p> Signup and view all the answers

Why is it important to convert residual carbon oxides back to methane before ammonia synthesis?

<p>Converting residual carbon oxides back to methane prevents their interference in the synthesis of ammonia.</p> Signup and view all the answers

What are the pressure and temperature conditions for the final ammonia synthesis reaction?

<p>The final ammonia synthesis occurs at high pressures ranging from 100 to 350 bar and is highly exothermic.</p> Signup and view all the answers

Study Notes

Industrial Chemistry 1: Chapter 4 - Ammonia Production

  • Ammonia is a chemical compound with the formula NH₃.
  • Molecular weight: 17 gm/mol
  • Boiling point: -33.34 °C
  • Freezing point: -77.7 °C
  • Standard heat of formation: -46222 KJ/Kmol
  • Soluble in chloroform, ether, and ethanol
  • Density: 0.769 Kg/m³ at STP

Uses of Ammonia

  • Refrigerant
  • Medicine & Cosmetics
  • Industry
  • Solvent
  • Lab reagent
  • Metal treatment
  • Preservative
  • Transport of H₂

Uses of Ammonia in Industries

  • Fertilizer industry
  • Petroleum industry
  • Mining industry
  • Rubber industry
  • Paper industry
  • Leather industry

Manufacturing Processes for Ammonia

  • Synthesis gas is produced by steam reforming or partial oxidation of hydrocarbon feedstock.
  • Haber-Bosch Process
    • Industrial implementation of the reaction of nitrogen gas and hydrogen gas.
    • The main industrial procedure to produce ammonia.
    • N₂ + 3H₂ → 2NH₃ (ΔH = -92.4 kJ·mol⁻¹)

Haber-Bosch Process - Flow Scheme

  • Nitrogen from the air (1:3 volume ratio with hydrogen).
  • Hydrogen from natural gas.
  • Reactants are heated to 400-450°C at 200 atm using an iron catalyst.
  • Unreacted gases are recycled.
  • Resulting gases are cooled to produce liquid ammonia.

Haber-Bosch Process - Process Flow Diagram

  • Details a process flow diagram for ammonia synthesis using methane and air.
  • Shows stages including a heater, reactor, waste heat boiler, compresso
  • and a cooler.

Parameters for Ammonia Synthesis

  • Temperature: 450°C (moderately high). Lower temperature increases equilibrium yield but slows reaction rate.
  • Pressure: 200-1000 atm. High pressure is beneficial for both reaction rate and equilibrium position.
  • Catalyst: Iron. Using a catalyst lowers needed temperature, which improves reaction position.

Le Chatelier's Principle and Equilibrium Yield

  • Le Chatelier's principle states that for exothermic reaction, lower temperature favors products. Higher pressure favors a decrease in the total number of moles.
  • Equilibrium yield of NH₃ increases with increased pressure and decreased temperature. Data can be found in graphs.

Catalyst used in ammonia synthesis

  • Catalysts are typically based on FeO.
  • Modern catalysts include promoters like oxides of Al, Zr, and K. These additions enhance catalyst porosity and temperature resistance.

Braun Purifier Process

  • Synthetic ammonia (NH₃) is synthesized from natural gas.
  • In this process, molecules of the natural gas are split into hydrogen and carbon. Hydrogen is refined and combines with nitrogen to produce ammonia.

Chemical Processes for Ammonia Production

  • A flow diagram outlining distinct stages of ammonia production, starting from natural gas to the final ammonia synthesis.
  • Different reforming steps are indicated.
  • The various catalysts, temperatures, and pressures at each stage are listed.

Simple Block Diagram of Ammonia Production

  • Visual diagram illustrating the different process steps required for creating ammonia.
  • Shows specific catalyst types and respective volume requirements. (Example of KATALCO catalyst).

Ammonia Synthesis Reactor

  • Diagrams show various reactor designs used in Ammonia synthesis processes (e.g., Kellogg, Topsoe reactor designs)

Ammonia Synthesis - Process Conditions & Capacities

  • Table listing different generations of ammonia synthesis reactor types.
  • Shows the corresponding cooling types, licensing companies, and process conditions like pressure, and production capacity.

Ammonia Synthesis - Overall Process Description

  • The initial process removes impurities, mainly sulphur compounds from the raw gas stream.
  • Steam reforming occurs in two stages (primary and secondary), the primary reforming occurring at high temperature (around 800°C). Air is added in the secondary reformer
  • Carbon monoxide is converted to carbon dioxide, and the remaining carbon oxides are converted back into methane through a methanation process.
  • The final stage combines hydrogen and nitrogen at high pressure (100-350 bar) to produce the ammonia via an exothermic reaction.

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Description

Explore the fascinating world of ammonia production in this chapter of Industrial Chemistry 1. Learn about the properties, uses, and manufacturing processes of ammonia, including the crucial Haber-Bosch Process. This quiz will test your understanding of ammonia's role in various industries and its chemical characteristics.

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