Indian Standard IS 16172: 2023 Overview

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Questions and Answers

What is the specified range of stress variation for the cyclic tensile test?

  • 0 percent to 100 percent of fy
  • 10 percent to 80 percent of fy
  • 5 percent to 90 percent of fy (correct)
  • 0 percent to 90 percent of fy

Which grade's reinforcement bar yield stress must be considered during the mechanical splice test?

  • Grade specified in Annex D
  • Grade below IS 1786 specifications
  • Any random grade of reinforcement bars
  • Grade of reinforcement bar conforming to IS 1786 (correct)

What does not apply to threaded couplers as per the fatigue test requirements?

  • High cycle fatigue requirements (correct)
  • Static tensile strength requirements
  • Cyclic tensile test requirements
  • Low cycle fatigue requirements

How is the static tensile strength capacity of a test specimen determined?

<p>By testing it statically to failure (C)</p> Signup and view all the answers

What is true about the rib geometry of steel reinforcing bars in relation to mechanical splices?

<p>It affects the performance of some types of mechanical splices. (B)</p> Signup and view all the answers

For the cyclic tensile test, how many cycles of stress variation must the mechanical splice withstand?

<p>100 cycles (D)</p> Signup and view all the answers

What does the term 'subjecting it to stress cycles' refer to?

<p>Testing mechanical splices under varying loads (A)</p> Signup and view all the answers

Which type of fatigue test must all reinforcement couplers satisfy?

<p>Low cycle fatigue test only (D)</p> Signup and view all the answers

What change has been made regarding the slip test requirements?

<p>It has been modified to address swaged coupling sleeves longer than 100 mm. (B)</p> Signup and view all the answers

What new provision has been added in the static tensile test report?

<p>Clarity on information to be provided. (A)</p> Signup and view all the answers

What has been modified concerning sampling frequency and criteria for acceptance tests?

<p>It has considered industry requests and practical factors. (D)</p> Signup and view all the answers

What type of guidance is provided concerning mechanical splicing of reinforcing bars?

<p>Quality control checks during the process. (C)</p> Signup and view all the answers

What has been suggested for coupler-bar connections in severe environmental conditions?

<p>Corrosion testing to assess risks. (B)</p> Signup and view all the answers

Which document contains provisions on splicing of reinforcement bars?

<p>A standard code of practice for reinforced concrete. (D)</p> Signup and view all the answers

What aspect concerning the validity period has been modified?

<p>Clarifies the conditions under which tests remain valid. (B)</p> Signup and view all the answers

What does the standard primarily cover?

<p>Requirements specific to reinforcement couplers. (C)</p> Signup and view all the answers

What is the minimum sufficient free length for the slip test (L3)?

<p>250 + L (B)</p> Signup and view all the answers

Which formula is correct for calculating the change in gauge length during the slip test?

<p>ΔLs = Lg2 - Lg1 (B)</p> Signup and view all the answers

What quality requirement is specified for the extensometer used in slip measurement?

<p>It must be of Class 1 or better (A)</p> Signup and view all the answers

What is the preferable type of extensometer for the slip test?

<p>Three-point type (B)</p> Signup and view all the answers

What must be done with the gauges after the closure of the jaws of the tensile testing machine?

<p>They must be set to zero (A)</p> Signup and view all the answers

What action is recommended if the reinforcing bars inside the fixed coupler are not straight?

<p>Gas cut the reinforcing bar (C)</p> Signup and view all the answers

What is the minimum measurement accuracy required for the slip measurement device?

<p>Not less than 0.01 mm (C)</p> Signup and view all the answers

What should be done if bolt heads do not shear-off but the recommended torque is achieved?

<p>Install the coupler (A)</p> Signup and view all the answers

What is the purpose of the extensometer in the context of the slip test?

<p>To measure slip accurately (C)</p> Signup and view all the answers

Which characteristic should the slip measurement device possess?

<p>It should be rigid and fixed securely (C)</p> Signup and view all the answers

Which document outlines the installation instructions for the splice methods?

<p>G-2 to G-5 documentation (A)</p> Signup and view all the answers

What is required for the temporary supports of elements during installation?

<p>To remain until minimum grout strength is achieved (C)</p> Signup and view all the answers

What happens if some bolt heads do not shear-off during installation?

<p>Installation can proceed if torque is acceptable (D)</p> Signup and view all the answers

Who is responsible for the main oversight of the Concrete Reinforcement Sectional Committee?

<p>SHRI G.SHARAN (A)</p> Signup and view all the answers

Which organization is NOT listed as part of the Concrete Reinforcement Sectional Committee?

<p>Institute of Structural Engineers (D)</p> Signup and view all the answers

What is the potential consequence of not following the manufacturer's installation instructions?

<p>Reduced structural integrity (D)</p> Signup and view all the answers

Where should the testing equipment be located in relation to the mechanical splice?

<p>Outside the length of the mechanical splice on both bars (C)</p> Signup and view all the answers

What should be included in each individual test report for spliced specimens?

<p>Tensile strength, percentage elongation, and location of failure (B)</p> Signup and view all the answers

What is the purpose of the tensile test carried out according to IS 1608?

<p>To determine the tensile strength of the specimen (D)</p> Signup and view all the answers

How is the percentage elongation at maximum force evaluated?

<p>According to IS 1608 (Part 1) specifications (C)</p> Signup and view all the answers

What is the gauge length for extensometers relative to the length L1?

<p>Between (L1 + 2d) and (L1 + 6d) (B)</p> Signup and view all the answers

What should be recorded during the tensile strength test?

<p>The largest tensile strength value among samples (B)</p> Signup and view all the answers

How is the method of slip across the mechanical splice categorized?

<p>As a non-destructive testing method (A)</p> Signup and view all the answers

Which aspect is not required for testing un-spliced specimens?

<p>Location of failure documentation (B)</p> Signup and view all the answers

What is the specified yield stress requirement for reinforcement bars according to IS 1786?

<p>0.2 percent proof stress (C)</p> Signup and view all the answers

What should happen in case of a failure of a mechanical splice?

<p>Failure shall occur in the bar outside the length of the splice (B)</p> Signup and view all the answers

What is required for the quality of threads on threaded couplers?

<p>Threads must be cleanly formed and free from imperfections (C)</p> Signup and view all the answers

What is the initial test frequency for verifying thread quality in a coupler?

<p>1 piece at each production start-up and 5 pieces per hour (D)</p> Signup and view all the answers

What is the minimum percentage elongation when testing for maximum force?

<p>The standard requires uniform elongation, but specific values are not given (D)</p> Signup and view all the answers

What should be ensured about reinforcement couplers during manufacturing?

<p>They should be finished smooth and free from defects (D)</p> Signup and view all the answers

In the context of reducing couplers, what must be measured?

<p>Criteria must be based on the lower size bar (B)</p> Signup and view all the answers

What indicates a properly calibrated 'GO' and 'NO GO' gauge?

<p>It verifies the thread quality after manufacturing (B)</p> Signup and view all the answers

Flashcards

What does this standard cover?

This standard covers the requirements for reinforcement couplers.

What is not covered by this standard?

It does not cover the performance of spliced joints in the field.

What change was made to slip test requirements?

Length of swaged coupling sleeves, grout/steel filled sleeves, etc., longer than 100 mm are now addressed.

What was modified for clarity?

The report format for static tensile tests was clarified.

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What is the basis for the modified sampling plan?

The frequency of sampling and criteria for acceptance are based on industry requests and international standards.

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What new provision is included in the standard?

Packing requirements for couplers have been added.

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What triggered changes to the validity period of type tests?

Practical considerations led to modifications in the validity period of type tests.

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What guidance has been added for mechanical splicing?

Guidance for mechanical splicing quality control checks during construction is provided.

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Minimum Yield Stress (fy)

The minimum yield stress or 0.2 percent proof stress of the reinforcing bar. This value determines the bar's strength and is specified in IS 1786.

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Reinforcement Couplers

A mechanical device used to connect two reinforcement bars, ensuring continuity and structural integrity.

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Reducer/Transition Coupler

A type of coupler designed to connect reinforcement bars of two different sizes.

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Static Tensile Test (Threaded Couplers)

A test that assesses the ability of a threaded coupler to withstand static tensile forces. It ensures the coupler can handle the load without failing.

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Percentage Elongation Test

A test that evaluates the ability of the coupler to resist elongation during the application of force. This ensures the coupler maintains its form and does not stretch excessively.

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Thread Quality Verification (Couplers)

The thread quality of the coupler is inspected using 'GO' and 'NO GO' gauges to ensure its proper fit and functionality.

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Safety Margin (Threaded Couplers)

The amount of thread length that can be removed from the coupler while still maintaining its required performance in the static tensile test. This ensures safety and reliability even with slight imperfections.

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Failure Location (Couplers)

The location where the coupler should fail in a tensile test. The failure must occur in the reinforcing bar outside the coupler to ensure the spliced joint is stronger than the original bar.

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Minimum Sufficient Free Length (Ls)

The length of the test piece after unloading the mechanical splice minus the original gauge length before loading. This determines the free length available for elongation.

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Minimum Sufficient Free Length for Slip Test (Ls)

The minimum sufficient free length for slip testing. This length helps ensure sufficient elongation for accurate slip measurement.

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Lg2

The gauge length measured after the mechanical splice is unloaded in a tensile test.

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Lg1

The gauge length measured AFTER the test piece is secured in the tensile testing machine but BEFORE any load is applied.

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Two-Point Extensometer

A type of extensometer that measures the average strain over a defined length.

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Three-Point Extensometer

A type of extensometer that measures the average strain over a defined length, using three points for a more precise reading.

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Slip Measurement Device

The device used for measuring the slip, which is the movement between the two parts of a mechanical splice.

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Setting Gauges to Zero

The process of setting the extensometer to zero before starting the tensile test.

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Grouting with Couplers

Reinforcing bars connected using grouted couplers, where the grout is contained within the designated areas.

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Cyclic Tensile Test

This test involves applying cyclic stress to a mechanical splice, simulating the stress variation during normal usage. The splice must withstand 100 cycles of 5% to 90% of the reinforcement bar's yield strength without losing its static tensile strength compared to a non-spliced specimen.

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Fatigue Test

This test is designed to determine the ability of the mechanical splice to withstand repeated stress cycles. There are two types: low cycle fatigue test and high cycle fatigue test. Couplers of class H need to pass both tests.

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Low Cycle Fatigue Test

Involves applying stress cycles, mimicking the loads experienced in construction. Each cycle ranges from 5% to 90% of the bar's yield strength.

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High Cycle Fatigue Test

This test aims to check if the splice can endure a high number of stress cycles without failing. It is mandatory for couplers classified as class H.

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Reference Bar Test

To evaluate the actual strength of the reinforcement bar used in the splice. This is crucial because the performance of mechanical splices is directly linked to the properties of the steel.

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Rib Geometry

The rib geometry of the steel bar can affect the splice's performance. This information is recorded with the test results. This requirement doesn't apply to threaded couplers.

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Assembled For Normal Use

To ensure that the assembled splice is ready for its intended use, the manufacturer's instructions must be closely followed. This is crucial for the test results to accurately represent real-world performance.

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fy (Yield Strength)

This refers to the yield strength or 0.2% proof stress of the reinforcement bar as specified in the Indian Standard IS 1786.

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Tensile Strength

Tensile strength is the maximum force a material can withstand before breaking under tension. It's measured in units of force per unit area, often in megapascals (MPa).

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Percentage Elongation

The percentage elongation at maximum force is a measure of how much a material stretches before it breaks. It's expressed as a percentage of the original length.

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Slip Test

The slip test measures how much the connection between spliced reinforcement bars moves under load. It's measured in millimeters.

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Gauge Length for Slip Test

The gauge length for measuring slip is the distance between the points where the strain gauges are attached. This length is carefully chosen to ensure accurate measurement.

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Load-Extension Curve

The load-extension curve is a graph that shows how the force on a material changes as it is stretched. It's a way to visualize the material's behavior under tension.

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Location of Failure

The location of failure refers to where the spliced specimen breaks during a tensile test. Identifying this location is important for understanding the strength of the connection.

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Test Report Contents

The standard specifies the minimum information that each test report should include for both spliced and un-spliced specimens.

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Testing Report: Spliced & Un-Spliced Specimens

The standard specifies the minimum information that includes the tensile strength, percentage elongation at maximum force, load-extension curve, and location of failure.

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Study Notes

Indian Standard IS 16172: 2023

  • This standard specifies reinforcement couplers for the mechanical splicing of steel bars in concrete
  • This is the first revision of the standard
  • International Standards referenced include ISO 15835-1: 2018, ISO 15835-2: 2018, and ISO 15835-3: 2018
  • Scope expanded to cover couplers corresponding to all grades covered in IS 1786
  • Definitions of some terms modified for clarity
  • Hybrid couplers, reducer/transition couplers added
  • Provisions on tensile strength, cyclic test, high cycle fatigue test modified
  • Slip test requirements modified to include swaged coupling sleeves, grout/steel-filled coupling sleeves exceeding 100 mm

Terminology

  • Mechanical Splice: Complete assembly of a coupler and related materials for splicing two bars
  • Reinforcement Coupler: A coupling device (such as a sleeve or threaded coupler) for mechanical splicing of reinforcing bars, transferring axial tensile and compressive forces.
  • Coupler Length: Actual length of the coupler, including any load-transferring parts and locknuts where applicable.
  • Length of mechanical splice: Couplers length plus two times nominal bar diameter at both ends.
  • Slip: Permanent extension of mechanical splice after loading to a specified level
  • Slip Measurement Device: Assembly consisting of an extensometer and any fixing mechanisms for measuring slip.

Performance Requirements

  • Couplers must meet requirements for static tensile test, slip test, cyclic tensile test, low-cycle fatigue test and (for Class H couplers) high-cycle fatigue test
  • Static tensile strength must meet a minimum of 130% of the specified minimum yield stress (or 0.2% proof stress) of the bar. Failure should occur outside the splice if the strength is less than 130%
  • Percentage elongation at maximum force, measured outside the splice, must be at least 3%

Classification

  • Couplers classified into Class H and Class L
  • Class H: Meets both low-cycle and high-cycle fatigue tests
  • Class L: Meets only low-cycle fatigue test

Packing

  • Couplers protected against rust through measures like rust prevention or packing in VCI bags. Stackable wooden boxes used for delivery

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