Hazard Control and Safety Management
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Questions and Answers

What is the most effective priority for hazard reduction according to the principles outlined?

  • Provide warnings
  • Provide safety procedures and protective equipment
  • Reduce the hazard level
  • Eliminate or replace the hazard (correct)
  • Which of the following categories does NOT classify as a hazardous location?

  • Class IV: Easily ignitable fibers present (correct)
  • Class I: Flammable gases present
  • Class III: Toxic vapors present
  • Class II: Combustible dust present
  • Which measure is NOT recommended for preventing accidents related to defective or damaged cords?

  • Apply duct tape for quick fixes (correct)
  • Use insulation on live wires
  • Inspect cords before use
  • Use only 3-wire type cords rated for heavy usage
  • In the accident reconstruction formula $S = \frac{V^2}{30 \mu}$, which variable represents the distance?

    <p>S</p> Signup and view all the answers

    What is a key challenge in aviation hazards according to the provided principles?

    <p>Handling icing of wings in severe weather</p> Signup and view all the answers

    What is the primary function of presence-sensing mats?

    <p>To detect a predetermined weight and stop machine operation</p> Signup and view all the answers

    What distinguishes Type 'B' Gate from Type 'A' Gate?

    <p>It remains in place during the downstroke of the machine.</p> Signup and view all the answers

    Which type of devices are known to limit an operator's hands from reaching the point of operation?

    <p>Restraint devices</p> Signup and view all the answers

    What is a characteristic of self-adjusting guards?

    <p>They automatically adjust to the size of the stock being processed.</p> Signup and view all the answers

    How does two-hand control enhance safety in machine operations?

    <p>It requires both hands to initiate and maintain operation.</p> Signup and view all the answers

    Which of the following is NOT a type of awareness barrier?

    <p>A moveable gate</p> Signup and view all the answers

    What additional safeguards are required when an operator must enter a robot's work envelope?

    <p>Emergency shutoff controls and lockout/tagout procedures</p> Signup and view all the answers

    What does pendant control allow an operator to perform?

    <p>Operate the robot from within the work envelope at reduced speed</p> Signup and view all the answers

    What is a primary limitation of adjustable guards?

    <p>They require frequent maintenance and can be rendered ineffective.</p> Signup and view all the answers

    What is a potential consequence of design errors in structural calculations?

    <p>Creation of physical hazards</p> Signup and view all the answers

    Which of the following are direct causes of accidents?

    <p>Hazardous materials</p> Signup and view all the answers

    Which property is NOT considered important for the assessment of materials in mechanics and structures?

    <p>Color and texture</p> Signup and view all the answers

    What role does communication play in hazard control?

    <p>Facilitates feedback amongst stakeholders</p> Signup and view all the answers

    What is a significant risk of inadequate packaging during the distribution of hazardous materials?

    <p>Release of hazardous materials</p> Signup and view all the answers

    Which of the following features is NOT required by design standards for elevators?

    <p>Manual override systems</p> Signup and view all the answers

    What is the purpose of falling object protection systems (FOPS)?

    <p>To protect operators from objects penetrating the compartment</p> Signup and view all the answers

    What type of safeguard requires both hands to be used concurrently to prevent access to a danger area?

    <p>Two-hand control</p> Signup and view all the answers

    Which of the following safeguards specifically alerts people to a hazardous area?

    <p>Awareness barrier</p> Signup and view all the answers

    What is the main purpose of Zero Mechanical State (ZMS) procedures?

    <p>To ensure safety during maintenance, setup, or cleaning</p> Signup and view all the answers

    Which safeguard can detect the weight of an object to stop the machine's operation?

    <p>Presence-sensing mat</p> Signup and view all the answers

    What type of gate serves as a barrier between the operator and the danger area until the machine cycle is completed?

    <p>Type 'A' Gate</p> Signup and view all the answers

    Which procedure is crucial to ensure that power sources are locked out, even if other energy sources remain pressurized?

    <p>Lockout and tagout procedures</p> Signup and view all the answers

    What type of barrier guard is designed to provide a barrier during the downstroke of a mechanical power press?

    <p>Type 'B' Gate</p> Signup and view all the answers

    What is a key characteristic of pendant control?

    <p>Enables control from within the work envelope at reduced speed</p> Signup and view all the answers

    Which of the following devices stops operation when its sensing field is disturbed?

    <p>Presence-sensing device</p> Signup and view all the answers

    Which type of barrier provides a warning but does not prevent entry into a hazardous area?

    <p>Awareness barrier</p> Signup and view all the answers

    What should be the first priority when aiming to control a hazard?

    <p>Eliminate or replace the hazard</p> Signup and view all the answers

    Which factor is critically involved in the communication process regarding hazard control?

    <p>Sender and receiver</p> Signup and view all the answers

    Which of the following scenarios could introduce hazards during production and distribution?

    <p>Replacing one chemical with another without assessment</p> Signup and view all the answers

    What is a significant effect of implementing safety devices?

    <p>They reduce the potential for injury, illness, or damage</p> Signup and view all the answers

    In the classification of hazardous locations, Class II deals with which type of danger?

    <p>Combustible dust</p> Signup and view all the answers

    Which of the following actions is a method of hazard reduction?

    <p>Providing redundancy in operations</p> Signup and view all the answers

    What role does historical data play in hazard control?

    <p>It can help identify or anticipate potential hazards</p> Signup and view all the answers

    What is a consequence of improper use of electrical cords?

    <p>Shocks, burns, or fires</p> Signup and view all the answers

    What is a main goal of hazard communication?

    <p>To adequately communicate changes in design and operations</p> Signup and view all the answers

    Which of the following is an example of reducing hazard severity?

    <p>Placing hazards where few people are present</p> Signup and view all the answers

    Study Notes

    Hazard Control

    • Hazard control involves removing or reducing the risk from a hazard
    • Two key design components are planning and design
    • Planning is developing a method for achieving something
    • Design is an extension of planning, incorporating detail and specifics

    Hazards in Production and Distribution

    • Hazards can arise from production and distribution activities such as:
      • Replacing one chemical with another that is toxic or flammable
      • Inadequate packaging leading to release of hazardous materials

    Hazards in Maintenance and Repair

    • Hazards can be caused by insufficient, delayed or improper maintenance and repair
    • Examples include:
      • Failure to tighten bolts properly
      • Failure to use lockout procedures

    Communication

    • Poor communication can introduce risks
    • Four components of communication are sender, message, media/channel, decoding, receiver, and feedback

    Measurement Tools

    • Slip meters measure surface slipperiness to determine friction coefficient
    • Light meters measure illumination

    Accident Causes

    • Direct causes include energy sources and hazardous materials
    • Indirect causes include unsafe acts and conditions

    Mechanics and Structures

    • Important material properties include strength, brittleness, ductility, thermal expansion, shape, and exposure to environmental hazards and chemicals
    • Safety factor (SF) is ratio of failure-producing load to maximum safe stress
    • Falling object protection systems (FOPS) prevent objects from injuring operators

    Cranes and Safety Devices

    • Cranes may have load-indicating/limit switches, boom angle indicators, etc
    • Basket hitch distributes load half on each sling
    • Choker hitch carries load on a single vertical element

    Elevators, Escalators, and Manlifts

    • These devices must be maintained regularly and inspected by trained staff
    • They have safety features such as brake systems, double doors and access doors

    Transportation

    • 37% of deaths occur between 10 pm and 4 am in motor vehicles
    • Distractions such as phones/DVDs can contribute to accidents

    Aviation hazards

    • Leaking fuel tanks and ignition can be catastrophic
    • Icing of wings is related to loss of lift

    Pipelines Hazards

    • Fire and explosion are major concerns
    • Leaks in pipes, fittings, valves, pumps or other components could have disastrous outcomes

    Transportation of Hazardous Materials

    • Transportation Safety Act of 1974 regulates hazardous materials transportation
    • Hazards include explosives, radioactive material, flammable liquids or solids, combustible liquids or solids, oxidizing or corrosive materials, compressed gases, poisons, and etiologic agents

    Electrical Circuits

    • Resistance in series circuit: R = R1 + R2 + ...Rn
    • Resistance in parallel circuit: 1/Rt = 1/R1 + 1/R2 + ...Rn
    • Voltage in AC circuits: V = √PI/CosФ, where V = voltage, I = impedance (Ω), and $ = phase angle in degrees
    • Power in DC circuits: P = VI (where P = power/W; and 1hp = 736 W)
    • Power in AC circuits: p = V2 CosФ / R (where p = power/W, V=voltage; CosФ= power factor and r= resistance)
    • Resistance in DC circuits: R = pL/A, where R = resistance, p = resistivity of the metal; L= length; and A = cross-sectional area.

    Capacitors and Inductors

    • Capacitors: passive electronic components consisting of a pair of conductors separated by a dielectric(insulator)
    • Capacitance in a series circuit: 1/Ct = 1/C1 + 1/C2 + ...Cn
    • Capacitance in a parallel circuit: Cparallel = C1 + C2 + ...Cn
    • Inductors store energy in magnetic fields

    Oscillators and Thermocouples

    • Oscillators produce high-frequency alternating currents
    • Thermocouples convert heat into electrical energy
    • Types of electrical shock severity depend on the amount of current and exposure time

    Electrical Shock Hazard

    • Shock depends on current (mA), current path, and exposure time.
      • Severity levels include: 5 mA (slight shock), 6–25 mA (painful shock), 50–150 mA (extreme pain), and 75 mA and above (ventricular fibrillation)

    Electrical Fires and Explosions

    • Causes include defective or misused electrical equipment
    • Fires often require Class C or multipurpose (ABC) fire extinguishers
    • Electrical explosions can occur when arcing occurs in a combustible atmosphere

    Hazardous Locations

    • Divided into three classifications (I, II and III).
      • I: Flammable gases or vapors.
      • II: Combustible dust.
      • III: Easily ignitable fibers or flyings

    Electrical Safety Precautions

    • Rubber pads protect workers from electrical lines
    • Damaged cords should be removed from service

    Machine Guarding

    • Enclosure guards prevent access to hazardous machine areas
    • Interlocked guards stop operation if the guard is open

    Hazard Control Models

    • Hazards involve people, machines, environments, and materials.
    • Four Ms: Man, Media, Machine and Management

    Housekeeping and Housecleaning

    • Housekeeping involves cleaning up and removing waste
    • This includes cleaning equipment, scrap and waste disposal

    Process Hazard Analysis

    • Initial process hazard analysis (hazard evaluation) is vital
    • Methodologies such as What-If, Checklist, and others (e.g. Fault tree; and Hazard and Operability Study) can be used

    Insurance and other topics

    • Four insurance categories: property, health, liability and life insurance
    • Includes construction insurance for buildings undergoing construction

    Priorities for reducing hazards

    • Eliminate/replace hazard
    • Reduce the hazard
    • Provide safety devices
    • Provide warnings
    • Provide procedures and equipment
    • Provide safety for personnel

    Redundancy-Backup System

    • Redundancy in operations/systems reduces errors or failure probability
    • Examples include lower failure rates/ using redundancy/avoiding single-point failures

    Hazardous Locations

    • Class I (flammable / explosives), Class II (combustible dust), and Class III (easily ignitable fibres).

    Defective/Damaged Cords

    • Improper use can lead to shocks, burns, or fires
    • Safety precautions include using insulating materials, inspecting cords & wires before use

    Accident Reconstruction

    • Formula for calculating stopping distance: S = V²/30µ

    Railroads

    • Hazards include explosions, fires, and release of toxic materials.

    Aviation Hazards

    • Leaking fuel or icing are significant hazards

    Pinch Point Hazards

    • These occur when objects move towards each other and crush or shear intervening material

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    Related Documents

    Hazard Control PDF

    Description

    This quiz covers key concepts in hazard control, including the importance of planning and design in reducing risks. It also addresses hazards present in production, distribution, and maintenance activities, as well as the role of communication in safety management. Test your knowledge on safety practices and effective measurement tools.

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