Gear Manufacturing Process Stages

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Questions and Answers

What is a major advantage of laser drilling in terms of aspect ratio and accuracy?

  • Significant heat affected zone
  • High initial capital cost
  • Use of gas assist CO2 laser cutting
  • Achieving large aspect ratio with acceptable accuracy (correct)

What is a limitation of laser beam machining mentioned in the text?

  • Low maintenance cost
  • High efficiency process
  • Use of gas assist CO2 laser cutting
  • Presence of significant heat affected zone (correct)

What is the main purpose of hybrid machining processes?

  • To eliminate heat affected zone
  • To decrease maintenance cost
  • To combine different processes for better machining performance (correct)
  • To increase initial capital cost

What is the difference between Assisted Hybrid Machining and Combined Hybrid Machining?

<p>Energy used for machining in one, energy used for assisting in the other (C)</p> Signup and view all the answers

How does combining water jet cutting with laser cutting benefit the process?

<p>Addresses the issue of micro heat affected zones (A)</p> Signup and view all the answers

What materials are suitable for machining using hybrid processes as mentioned in the text?

<p><strong>Sintered carbides</strong> and nimonic alloys (B)</p> Signup and view all the answers

Why is the use of ultrasonic waves beneficial in electrochemical machining?

<p><strong>Speedens up</strong> the process substantially (B)</p> Signup and view all the answers

Which type of machining processes are combined in hybrid processes to improve performance?

<p><strong>Different</strong> machining processes (C)</p> Signup and view all the answers

What is a common limitation of laser processing mentioned in the text?

<p><strong>Significant heat affected zone</strong> (A)</p> Signup and view all the answers

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