Fabric Finishing Processes Quiz

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Questions and Answers

What is the primary goal of fabric preparation?

  • To enhance physical properties of fabric
  • To minimize the number of processing steps
  • To ensure fast color development
  • To achieve uniform absorption of water (correct)

Which of the following materials is considered a natural impurity in raw wool?

  • Chemical lubricants
  • Dyes
  • Synthetic fibers
  • Vegetable matter (correct)

Why is it important to remove impurities during fabric preparation?

  • To enhance water resistance
  • To reduce fabric weight
  • To prevent uneven dye application (correct)
  • To improve fabric durability

What term refers to the initial processes fabrics undergo before finishing and dyeing?

<p>Textile wet processing (C)</p> Signup and view all the answers

Which statement best describes the 'greige' state of a fabric?

<p>A state without finishing treatments (C)</p> Signup and view all the answers

What is a potential consequence of non-uniform water absorption in fabric?

<p>Inconsistent dye reaction (B)</p> Signup and view all the answers

How does consumer demand influence the processing steps of a fabric?

<p>It determines color and finish requirements. (D)</p> Signup and view all the answers

What is considered the 'overwhelming majority' of fabrics presented to consumers?

<p>Bleached and dyed fabrics (A)</p> Signup and view all the answers

What must be removed from raw cotton before dyeing to avoid complications?

<p>Hydrophobic waxes (C)</p> Signup and view all the answers

Which process is specifically used for preparing cotton fabrics before dyeing?

<p>Mercerization (C)</p> Signup and view all the answers

What is the main purpose of the desizing process?

<p>To remove warp sizes (B)</p> Signup and view all the answers

What is a common method used for desizing starch warp sizes?

<p>Oxidation reaction (D)</p> Signup and view all the answers

Which of the following fibers typically undergoes carbonization during preparation?

<p>Wool (A)</p> Signup and view all the answers

What is the effect of continuous processing compared to batch processing?

<p>More fabric can be processed quickly (A)</p> Signup and view all the answers

Which process helps improve the dye uptake of natural fibers like cotton?

<p>Scouring (A)</p> Signup and view all the answers

What is the primary purpose of scouring during fabric preparation?

<p>To eliminate impurities (C)</p> Signup and view all the answers

Which warp size is known for being recyclable and is often used in polyester yarns?

<p>Polyvinyl alcohol (A)</p> Signup and view all the answers

During the scouring process of cotton, what is typically the desired outcome?

<p>Removal of natural oils (C)</p> Signup and view all the answers

Batch processing of fabrics is primarily characterized by what feature?

<p>Single vessel usage (B)</p> Signup and view all the answers

What is the likely consequence of not removing warp sizes before dyeing?

<p>Poor dye uptake (C)</p> Signup and view all the answers

What factor is NOT considered when choosing a processing method for textile fabrics?

<p>Color of fabric (A)</p> Signup and view all the answers

What type of treatment is used on warp yarns to prevent excessive abrasion during weaving?

<p>Warp sizing (C)</p> Signup and view all the answers

What is the primary purpose of scouring cotton fabric?

<p>To remove impurities and prepare for dyeing (B)</p> Signup and view all the answers

Which agent is commonly used as a scouring solution for cotton?

<p>Sodium hydroxide (B)</p> Signup and view all the answers

What is the term used for the process of removing sericin from silk fabric?

<p>Degumming (A)</p> Signup and view all the answers

What temperature is typically recommended for scouring raw wool?

<p>50 °C (B)</p> Signup and view all the answers

Which of the following statements about bleaching wool fibers is true?

<p>Special procedures are required to avoid damage when bleaching wool. (D)</p> Signup and view all the answers

What is the benefit of mercerization applied to cotton?

<p>Improved moisture absorbency (B)</p> Signup and view all the answers

Which method is used for removing impurities from wool after it has been spun and woven?

<p>Carbonization (A)</p> Signup and view all the answers

What is the effect of applying strong acids in the carbonization process of wool?

<p>It converts impurities to a brittle form (C)</p> Signup and view all the answers

What is typically combined with sodium hydroxide during the mercerization process?

<p>Sodium silicate (D)</p> Signup and view all the answers

What type of chemistry is primarily used for bleaching cotton?

<p>Oxidative chemistry (B)</p> Signup and view all the answers

Why are synthetic fibers easier to scour than natural fibers?

<p>Impurities are of known composition. (B)</p> Signup and view all the answers

What is the typical temperature and duration for scouring synthetic fibers?

<p>70 °C for 20-30 minutes (D)</p> Signup and view all the answers

What kind of effect does mercerization have on cotton fibers' structure?

<p>It swells the fibers, altering their internal structure. (C)</p> Signup and view all the answers

Which chemical is often used as a stabilizer in the bleaching of cotton?

<p>Sodium silicate (A)</p> Signup and view all the answers

What is the purpose of heat setting in the preparation of thermoplastic synthetic fibers?

<p>To provide dimensional stability and shape retention (D)</p> Signup and view all the answers

During the drying phase of fabric preparation, what mechanism is used to straighten the fabric?

<p>A weft straightener and tentering frame (C)</p> Signup and view all the answers

Which organization provides specifications for evaluating fabric properties during preparation?

<p>American Society for Testing and Materials (ASTM) (B)</p> Signup and view all the answers

What is a significant environmental concern associated with the desizing process in fabric preparation?

<p>Increased biological oxygen demand in effluent (A)</p> Signup and view all the answers

What innovative scouring method has been developed to reduce environmental impact for cotton preparation?

<p>Application of enzyme mixtures (C)</p> Signup and view all the answers

Which treatment has been shown to enhance hydrogen peroxide bleaching of cotton efficiently?

<p>Use of specific enzymes in combination with peroxide (B)</p> Signup and view all the answers

What role do tenter frames play during the fabric drying process?

<p>To maintain fabric dimensions under tension (A)</p> Signup and view all the answers

What can be a consequence of not properly treating wastewater discharged from a textile plant?

<p>Environmental contamination (A)</p> Signup and view all the answers

Which of the following alternatives may reduce costs and environmental impact in fabric preparation?

<p>Implementing enzyme mixtures for scouring (B)</p> Signup and view all the answers

What is a potential drawback of using alternative chemistries in fabric preparation?

<p>They are typically more expensive on a per-pound basis (A)</p> Signup and view all the answers

What is the primary function of heat setting in fabric preparation?

<p>To prevent further shrinkage and maintain shape (B)</p> Signup and view all the answers

Which of the following chemical treatments can potentially damage both wool fibers and the environment?

<p>Carbonizing wool with sulfuric acid (C)</p> Signup and view all the answers

What innovative process has been explored for cotton scouring using plasma treatment?

<p>Reducing harsh chemical usage (B)</p> Signup and view all the answers

Flashcards

Fabric Preparation

The series of processes that prepare fabric for dyeing and finishing, including cleaning, scouring, and bleaching.

Greige Fabric

The state of a fabric before any bleaching, dyeing, or finishing treatments are applied. It is often a dull grayish color.

Scouring

A process used to remove impurities like natural oils, waxes, and sizing from fabric. This makes the fabric more receptive to dyes.

Bleaching

A process of removing natural pigments from fabric to achieve a whiter appearance. It is often used for cotton and linen fabrics.

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Uniform Water Absorption

The ability of a fabric to absorb water evenly throughout its surface.

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Impurities

Substances added to fabric during earlier stages of processing to increase strength or smooth out the surface. They need to be removed in preparation.

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Sizes

Substances added to yarn to help it process smoothly. They need to be removed in preparation.

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Oils and Waxes

Lubricants added to fabric to reduce friction during processing. They need to be removed in preparation.

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Wool Scouring

A type of scouring specific to wool fibers, often involving mild alkali and detergents.

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Enzyme Scouring (Wool)

A process that utilizes enzymes to break down impurities in wool fibers.

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Solvent Scouring (Wool)

A method of scouring wool using solvents instead of traditional water-based solutions.

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Degumming

The process of removing sericin, a sticky substance, from silk fibers.

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Cotton Bleaching

Bleaching cotton fabric with hydrogen peroxide, requiring alkaline conditions and stabilizers to control reactions.

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Wool Bleaching

Specialized techniques for bleaching wool fibers with hydrogen peroxide, due to their sensitivity to alkali.

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Reductive Bleaching

An alternative bleaching method for both wool and cotton using reducing agents, less alkaline.

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Mercerization

A process that increases the strength, luster, dyeing receptivity, and moisture absorbency of cotton fibers.

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Alkali Treatment (Mercerization)

A specific step in mercerization where concentrated sodium hydroxide solution is applied to cotton fibers.

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Carbonization

A method of removing cellulosic impurities from wool fibers after scouring and spinning.

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Acid Treatment (Carbonization)

A specific step in carbonization where strong acids are applied to wool fabric to make impurities brittle.

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Optical Brighteners

Substances added to bleaching formulas to give a whiter appearance to the bleached fabric.

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Scouring (General)

A process that involves removing impurities from textiles using detergents, alkali, and sometimes chelating agents.

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Scouring Cotton

A process that removes impurities from raw cotton fibers, ensuring optimal absorption and clarity for dyeing or printing.

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Warp Sizes

Various substances added to warp yarns during weaving to protect them from wear and tear and increase weaving efficiency.

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Desizing

The process of removing warp sizes from woven fabrics before further processing. It optimizes the fabric for subsequent dyeing and printing.

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Carboxymethyl Cellulose

A common warp size used with cotton and cotton blends, it provides temporary protection during weaving.

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Polyvinyl Alcohol (PVA)

A common warp size used for polyester yarns, it's a temporary protection during weaving, like a shield for the yarn.

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Enzyme Desizing

A traditional method of removing starch warp sizes using an enzyme to break down starch molecules into soluble pieces, making them removable.

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Oxidation Desizing

A method of removing starch warp sizes using an oxidation reaction to solubilize the starch, making it easier to remove.

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Warm Water Rinse Desizing (Carboxymethyl Cellulose)

A method of desizing carboxymethyl cellulose warp sizes using a warm water rinse at neutral pH. This process removes the size while conserving water.

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Hot Water Rinse Desizing (PVA)

A method of desizing polyvinyl alcohol warp sizes using a hot water rinse. This process is fast and efficient.

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Plasma Treatment Desizing

A technique that helps lower the temperature and time required for desizing polyvinyl alcohol warp sizes. It involves exposing the fabric to a controlled plasma environment.

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Batch Processing

A process where the fabric is processed in a single vessel, allowing for control over the chemical reactions and conditions.

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Continuous Processing

A continuous process where fabric moves through a series of vessels, each representing a specific processing step. It's efficient for large-scale production.

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Range (Continuous Processing)

A series of connected vessels used in continuous processing, each performing a specific process step. The number of vessels can vary depending on the process needs.

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Heat Setting

A process that stabilises synthetic fibres like polyester and nylon by exposing them to heat, preventing shrinkage and improving shape retention.

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Fabric Straightening

The process of straightening fabric using a weft straightener and tenter frame before drying.

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Enzyme Scouring

A method used in fabric preparation that employs specific enzymes to remove impurities from cotton without harsh chemicals and high temperatures.

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Plasma Treatment

Exposing cotton fabric to plasma before scouring, enabling more efficient cleaning with reduced chemicals and shorter process times and temperatures.

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Enhanced Peroxide Bleaching

A bleaching method that utilizes enzymes and hydrogen peroxide to effectively bleach cotton at lower temperatures and shorter times.

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Peracid Precursor Bleaching

A peracid precursor reacts with hydrogen peroxide to form a peracid, which is more reactive at lower temperatures, resulting in more efficient bleaching.

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Enzyme Carbonizing

A process that removes impurities from wool using a mixture of enzymes, eliminating the need for strong acids and high heat.

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Dyeing

The process of dyeing the fabric with pigments to impart color.

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Finishing

The process of mechanically finishing the fabric to enhance its appearance, feel, and performance.

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Protective Finishing

The process of applying a protective coating to the fabric to resist stains, wrinkles, and other damage.

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Crease Resistant Finishing

The process of applying a chemical treatment to the fabric to make it more resistant to wrinkles.

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Crushing

A process that involves passing the fabric through a crushing machine to create a specific texture or pattern.

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Study Notes

Fabric Finishing: Preparation Processes

  • Fabric finishing encompasses various processes like preparation, dyeing, printing, and chemical/physical finishing, tailored to end use, construction, and demand.
  • Fabrics rarely are sold in their raw "greige" state.
  • Preparation aims for uniform water absorption, impurity removal, and whiteness (if applicable), minimizing fabric damage.

Textile Wet Processing

  • Textile wet processing, crucial to preparation, uses water extensively.
  • Methods include batch processing (one vessel) and continuous processing (multiple vessels).
  • Continuous is often preferred for large volumes due to speed and less fabric waste during initial setup.

Desizing

  • Desizing removes warp-sizing agents applied during weaving—usually starch, carboxymethyl cellulose (CMC), or polyvinyl alcohol (PVA).
  • Starch desizing often uses α-amylase enzymes to hydrolyze starch, followed by a hot water rinse.
  • CMC desizing typically uses a warm water rinse at neutral pH.
  • PVA can be removed with a hot water rinse; recycling is possible after ultrafiltration.

Scouring

  • Scouring removes inherent and processing impurities from fabrics.
  • Methods depend on fiber type and impurities.

Scouring Specifics:

  • Cotton: High-temperature alkali, wetting agent, detergent, and chelating agent treatment to remove impurities and enhance absorbency.
  • Wool: Mild alkali and nonionic detergent at lower temperatures (around 50°C). Enzyme and solvent systems are also used.
  • Silk: Sericin (glue-like substance) is removed with mild alkali, detergents, and enzymes.
  • Synthetics: Scouring usually involves detergent and sodium carbonate at around 70°C for 20–30 minutes.

Bleaching

  • Bleaching removes natural color from fabrics. Mainly used on natural fibers.
  • Cotton: Typically uses oxidative chemistry (hydrogen peroxide). Alkaline conditions, a stabilizer, and lower temperature conditions are crucial to minimize damage. Also reductive bleaching is an alternative.
  • Wool and Silk: Hydrogen peroxide bleaching requires specialized procedures due to their sensitivity to alkali. Reductive bleaching, enzyme assistance, and combining oxidative/reductive methods are approaches.

Mercerization

  • Mercerization, a special process for cotton, treats with concentrated sodium hydroxide to improve luster, strength, absorbency, and dyeability. The alkali swells cotton fibers.

Carbonization

  • Carbonization converts cellulosic impurities in wool to a brittle form, allowing easier removal by mechanical means. A 5% sulfuric acid treatment, drying at around 55°C, heating to 100°C and crushing are steps.

Heat Setting

  • Heat setting stabilizes thermoplastic synthetic fibers (polyester, nylon) ensuring dimensional stability, shape retention, and crease resistance. The fabrics are heated under tension.

Drying

  • Multiple stages, such as using a weft straightener, a tentering frame, and a drying oven for final fabric straightening.

Quality Control

  • AATCC and ASTM methods evaluate fabric properties during preparation.
  • Modern textile plants have waste treatment facilities to meet discharge regulations.
  • New enzyme-based scouring systems for cotton, plasma treatments for scouring, enhanced hydrogen peroxide bleaching, and alternative chemistries for carbonizing wool and other processes are underway. There's a push to lower environmental impact, however, these alternative chemistries aren't always cost-effective overall.

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