Podcast
Questions and Answers
What is the primary goal of fabric preparation?
What is the primary goal of fabric preparation?
- To enhance physical properties of fabric
- To minimize the number of processing steps
- To ensure fast color development
- To achieve uniform absorption of water (correct)
Which of the following materials is considered a natural impurity in raw wool?
Which of the following materials is considered a natural impurity in raw wool?
- Chemical lubricants
- Dyes
- Synthetic fibers
- Vegetable matter (correct)
Why is it important to remove impurities during fabric preparation?
Why is it important to remove impurities during fabric preparation?
- To enhance water resistance
- To reduce fabric weight
- To prevent uneven dye application (correct)
- To improve fabric durability
What term refers to the initial processes fabrics undergo before finishing and dyeing?
What term refers to the initial processes fabrics undergo before finishing and dyeing?
Which statement best describes the 'greige' state of a fabric?
Which statement best describes the 'greige' state of a fabric?
What is a potential consequence of non-uniform water absorption in fabric?
What is a potential consequence of non-uniform water absorption in fabric?
How does consumer demand influence the processing steps of a fabric?
How does consumer demand influence the processing steps of a fabric?
What is considered the 'overwhelming majority' of fabrics presented to consumers?
What is considered the 'overwhelming majority' of fabrics presented to consumers?
What must be removed from raw cotton before dyeing to avoid complications?
What must be removed from raw cotton before dyeing to avoid complications?
Which process is specifically used for preparing cotton fabrics before dyeing?
Which process is specifically used for preparing cotton fabrics before dyeing?
What is the main purpose of the desizing process?
What is the main purpose of the desizing process?
What is a common method used for desizing starch warp sizes?
What is a common method used for desizing starch warp sizes?
Which of the following fibers typically undergoes carbonization during preparation?
Which of the following fibers typically undergoes carbonization during preparation?
What is the effect of continuous processing compared to batch processing?
What is the effect of continuous processing compared to batch processing?
Which process helps improve the dye uptake of natural fibers like cotton?
Which process helps improve the dye uptake of natural fibers like cotton?
What is the primary purpose of scouring during fabric preparation?
What is the primary purpose of scouring during fabric preparation?
Which warp size is known for being recyclable and is often used in polyester yarns?
Which warp size is known for being recyclable and is often used in polyester yarns?
During the scouring process of cotton, what is typically the desired outcome?
During the scouring process of cotton, what is typically the desired outcome?
Batch processing of fabrics is primarily characterized by what feature?
Batch processing of fabrics is primarily characterized by what feature?
What is the likely consequence of not removing warp sizes before dyeing?
What is the likely consequence of not removing warp sizes before dyeing?
What factor is NOT considered when choosing a processing method for textile fabrics?
What factor is NOT considered when choosing a processing method for textile fabrics?
What type of treatment is used on warp yarns to prevent excessive abrasion during weaving?
What type of treatment is used on warp yarns to prevent excessive abrasion during weaving?
What is the primary purpose of scouring cotton fabric?
What is the primary purpose of scouring cotton fabric?
Which agent is commonly used as a scouring solution for cotton?
Which agent is commonly used as a scouring solution for cotton?
What is the term used for the process of removing sericin from silk fabric?
What is the term used for the process of removing sericin from silk fabric?
What temperature is typically recommended for scouring raw wool?
What temperature is typically recommended for scouring raw wool?
Which of the following statements about bleaching wool fibers is true?
Which of the following statements about bleaching wool fibers is true?
What is the benefit of mercerization applied to cotton?
What is the benefit of mercerization applied to cotton?
Which method is used for removing impurities from wool after it has been spun and woven?
Which method is used for removing impurities from wool after it has been spun and woven?
What is the effect of applying strong acids in the carbonization process of wool?
What is the effect of applying strong acids in the carbonization process of wool?
What is typically combined with sodium hydroxide during the mercerization process?
What is typically combined with sodium hydroxide during the mercerization process?
What type of chemistry is primarily used for bleaching cotton?
What type of chemistry is primarily used for bleaching cotton?
Why are synthetic fibers easier to scour than natural fibers?
Why are synthetic fibers easier to scour than natural fibers?
What is the typical temperature and duration for scouring synthetic fibers?
What is the typical temperature and duration for scouring synthetic fibers?
What kind of effect does mercerization have on cotton fibers' structure?
What kind of effect does mercerization have on cotton fibers' structure?
Which chemical is often used as a stabilizer in the bleaching of cotton?
Which chemical is often used as a stabilizer in the bleaching of cotton?
What is the purpose of heat setting in the preparation of thermoplastic synthetic fibers?
What is the purpose of heat setting in the preparation of thermoplastic synthetic fibers?
During the drying phase of fabric preparation, what mechanism is used to straighten the fabric?
During the drying phase of fabric preparation, what mechanism is used to straighten the fabric?
Which organization provides specifications for evaluating fabric properties during preparation?
Which organization provides specifications for evaluating fabric properties during preparation?
What is a significant environmental concern associated with the desizing process in fabric preparation?
What is a significant environmental concern associated with the desizing process in fabric preparation?
What innovative scouring method has been developed to reduce environmental impact for cotton preparation?
What innovative scouring method has been developed to reduce environmental impact for cotton preparation?
Which treatment has been shown to enhance hydrogen peroxide bleaching of cotton efficiently?
Which treatment has been shown to enhance hydrogen peroxide bleaching of cotton efficiently?
What role do tenter frames play during the fabric drying process?
What role do tenter frames play during the fabric drying process?
What can be a consequence of not properly treating wastewater discharged from a textile plant?
What can be a consequence of not properly treating wastewater discharged from a textile plant?
Which of the following alternatives may reduce costs and environmental impact in fabric preparation?
Which of the following alternatives may reduce costs and environmental impact in fabric preparation?
What is a potential drawback of using alternative chemistries in fabric preparation?
What is a potential drawback of using alternative chemistries in fabric preparation?
What is the primary function of heat setting in fabric preparation?
What is the primary function of heat setting in fabric preparation?
Which of the following chemical treatments can potentially damage both wool fibers and the environment?
Which of the following chemical treatments can potentially damage both wool fibers and the environment?
What innovative process has been explored for cotton scouring using plasma treatment?
What innovative process has been explored for cotton scouring using plasma treatment?
Flashcards
Fabric Preparation
Fabric Preparation
The series of processes that prepare fabric for dyeing and finishing, including cleaning, scouring, and bleaching.
Greige Fabric
Greige Fabric
The state of a fabric before any bleaching, dyeing, or finishing treatments are applied. It is often a dull grayish color.
Scouring
Scouring
A process used to remove impurities like natural oils, waxes, and sizing from fabric. This makes the fabric more receptive to dyes.
Bleaching
Bleaching
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Uniform Water Absorption
Uniform Water Absorption
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Impurities
Impurities
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Sizes
Sizes
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Oils and Waxes
Oils and Waxes
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Wool Scouring
Wool Scouring
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Enzyme Scouring (Wool)
Enzyme Scouring (Wool)
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Solvent Scouring (Wool)
Solvent Scouring (Wool)
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Degumming
Degumming
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Cotton Bleaching
Cotton Bleaching
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Wool Bleaching
Wool Bleaching
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Reductive Bleaching
Reductive Bleaching
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Mercerization
Mercerization
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Alkali Treatment (Mercerization)
Alkali Treatment (Mercerization)
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Carbonization
Carbonization
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Acid Treatment (Carbonization)
Acid Treatment (Carbonization)
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Optical Brighteners
Optical Brighteners
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Scouring (General)
Scouring (General)
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Scouring Cotton
Scouring Cotton
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Warp Sizes
Warp Sizes
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Desizing
Desizing
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Carboxymethyl Cellulose
Carboxymethyl Cellulose
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Polyvinyl Alcohol (PVA)
Polyvinyl Alcohol (PVA)
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Enzyme Desizing
Enzyme Desizing
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Oxidation Desizing
Oxidation Desizing
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Warm Water Rinse Desizing (Carboxymethyl Cellulose)
Warm Water Rinse Desizing (Carboxymethyl Cellulose)
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Hot Water Rinse Desizing (PVA)
Hot Water Rinse Desizing (PVA)
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Plasma Treatment Desizing
Plasma Treatment Desizing
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Batch Processing
Batch Processing
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Continuous Processing
Continuous Processing
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Range (Continuous Processing)
Range (Continuous Processing)
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Heat Setting
Heat Setting
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Fabric Straightening
Fabric Straightening
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Enzyme Scouring
Enzyme Scouring
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Plasma Treatment
Plasma Treatment
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Enhanced Peroxide Bleaching
Enhanced Peroxide Bleaching
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Peracid Precursor Bleaching
Peracid Precursor Bleaching
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Enzyme Carbonizing
Enzyme Carbonizing
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Dyeing
Dyeing
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Finishing
Finishing
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Protective Finishing
Protective Finishing
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Crease Resistant Finishing
Crease Resistant Finishing
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Crushing
Crushing
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Study Notes
Fabric Finishing: Preparation Processes
- Fabric finishing encompasses various processes like preparation, dyeing, printing, and chemical/physical finishing, tailored to end use, construction, and demand.
- Fabrics rarely are sold in their raw "greige" state.
- Preparation aims for uniform water absorption, impurity removal, and whiteness (if applicable), minimizing fabric damage.
Textile Wet Processing
- Textile wet processing, crucial to preparation, uses water extensively.
- Methods include batch processing (one vessel) and continuous processing (multiple vessels).
- Continuous is often preferred for large volumes due to speed and less fabric waste during initial setup.
Desizing
- Desizing removes warp-sizing agents applied during weaving—usually starch, carboxymethyl cellulose (CMC), or polyvinyl alcohol (PVA).
- Starch desizing often uses α-amylase enzymes to hydrolyze starch, followed by a hot water rinse.
- CMC desizing typically uses a warm water rinse at neutral pH.
- PVA can be removed with a hot water rinse; recycling is possible after ultrafiltration.
Scouring
- Scouring removes inherent and processing impurities from fabrics.
- Methods depend on fiber type and impurities.
Scouring Specifics:
- Cotton: High-temperature alkali, wetting agent, detergent, and chelating agent treatment to remove impurities and enhance absorbency.
- Wool: Mild alkali and nonionic detergent at lower temperatures (around 50°C). Enzyme and solvent systems are also used.
- Silk: Sericin (glue-like substance) is removed with mild alkali, detergents, and enzymes.
- Synthetics: Scouring usually involves detergent and sodium carbonate at around 70°C for 20–30 minutes.
Bleaching
- Bleaching removes natural color from fabrics. Mainly used on natural fibers.
- Cotton: Typically uses oxidative chemistry (hydrogen peroxide). Alkaline conditions, a stabilizer, and lower temperature conditions are crucial to minimize damage. Also reductive bleaching is an alternative.
- Wool and Silk: Hydrogen peroxide bleaching requires specialized procedures due to their sensitivity to alkali. Reductive bleaching, enzyme assistance, and combining oxidative/reductive methods are approaches.
Mercerization
- Mercerization, a special process for cotton, treats with concentrated sodium hydroxide to improve luster, strength, absorbency, and dyeability. The alkali swells cotton fibers.
Carbonization
- Carbonization converts cellulosic impurities in wool to a brittle form, allowing easier removal by mechanical means. A 5% sulfuric acid treatment, drying at around 55°C, heating to 100°C and crushing are steps.
Heat Setting
- Heat setting stabilizes thermoplastic synthetic fibers (polyester, nylon) ensuring dimensional stability, shape retention, and crease resistance. The fabrics are heated under tension.
Drying
- Multiple stages, such as using a weft straightener, a tentering frame, and a drying oven for final fabric straightening.
Quality Control
- AATCC and ASTM methods evaluate fabric properties during preparation.
- Modern textile plants have waste treatment facilities to meet discharge regulations.
Research and Future Trends
- New enzyme-based scouring systems for cotton, plasma treatments for scouring, enhanced hydrogen peroxide bleaching, and alternative chemistries for carbonizing wool and other processes are underway. There's a push to lower environmental impact, however, these alternative chemistries aren't always cost-effective overall.
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