Electronics Manufacturing Technologies Quiz

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Questions and Answers

What is the traditional method for PCB assembly?

  • Surface Mount Technology (SMT)
  • Dual In-Line (DIL) leadframe mounting
  • Direct Chip Attach (DCA)
  • Through Hole / Pin Through Hole (TH/PTH) Technology (correct)

What is the pitch of the pins on a standard Dual In-Line (DIL) integrated circuit?

  • 0.05 inches
  • 0.2 inches
  • 0.1 inches (correct)
  • 0.5 inches

Which DIL package would typically have the widest width?

  • DIL 14
  • DIL 40
  • DIL 64 (correct)
  • DIL 24

What are the advantages of using Surface Mount Technology (SMT) compared to Through Hole Technology?

<p>Smaller components, lower costs, and allows for higher pin counts. (D)</p> Signup and view all the answers

What is the typical width of a DIL 20 pin package?

<p>0.3 inches (C)</p> Signup and view all the answers

What is the typical pitch of a Quad Flat Pack (QFP) 208 SMT IC package?

<p>0.5 mm (B)</p> Signup and view all the answers

According to Rent's rule, what happens to the number of leads (Nleads) if the number of transistors (Ntransistors) in a microprocessor increases by a factor of 10?

<p>Nleads approximately doubles (D)</p> Signup and view all the answers

Which of the following is considered a passive electronic component?

<p>Resistor (D)</p> Signup and view all the answers

What is the typical pitch for through-hole ICs?

<p>0.1 inch (2.54mm) (B)</p> Signup and view all the answers

What is a common method for delivering SMT 'chip' components?

<p>Taped (A)</p> Signup and view all the answers

What does the '12' in a '1206' chip component size designator indicate?

<p>0.12 inches (3.048mm) (D)</p> Signup and view all the answers

What are local fiducials primarily used for in SMT assembly?

<p>To accurately identify placement position for fine pitch components (D)</p> Signup and view all the answers

Which type of through-hole component is commonly supplied in a bandolier?

<p>Axial components (D)</p> Signup and view all the answers

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What is the primary factor driving the shift from Through Hole (TH) to Surface Mount Technology (SMT)?

<p>The ability to achieve smaller size and higher pin counts with SMT (A)</p> Signup and view all the answers

What is a common pitch dimension for pins on a Dual In-Line (DIL) integrated circuit?

<p>0.1 inches (C)</p> Signup and view all the answers

A DIL integrated circuit with a width of 0.6 inches is most likely to have how many pins?

<p>24 pins or 40 pins (A)</p> Signup and view all the answers

What is a key dimensional characteristic that distinguishes different DIL packages?

<p>The width of the package (B)</p> Signup and view all the answers

What is the width of a DIL 64 package?

<p>0.9 inches (B)</p> Signup and view all the answers

Which of the following best describes a key attribute of Through Hole (TH) components, in contrast to SMT?

<p>They are physically larger and have leads that pass through holes in the PCB. (D)</p> Signup and view all the answers

Compared to Dual In-Line (DIL) packages, what is a significant advantage of Surface Mount Technology (SMT) components?

<p>Potential for higher number of pins in a smaller space. (A)</p> Signup and view all the answers

What distinguishes a DIL 14 package from other DIL packages?

<p>It has a narrower width and lower number of pins (B)</p> Signup and view all the answers

What impact did the invention and development of SMT have on the manufacturing of electronic devices?

<p>It enabled the miniaturisation of electronic devices (A)</p> Signup and view all the answers

What is a Dual In-Line (DIL) package primarily designed for?

<p>Through-hole mounting to a PCB (D)</p> Signup and view all the answers

Which of the following describes an area array package?

<p>Components with a grid of connection points on the underside of the package. (B)</p> Signup and view all the answers

What is the relationship between the number of transistors and the number of leads in a microprocessor, according to Rent's rule?

<p>An increase of 10 transistors will generally double the number of leads. (D)</p> Signup and view all the answers

Which of the following is NOT a typical physical form for components?

<p>Stacked components (C)</p> Signup and view all the answers

In the context of component packaging for automated assembly, what is a 'bandolier'?

<p>A strip of tape or paper holding components, usually axial through-hole components. (D)</p> Signup and view all the answers

What is a key distinguishing characteristic of Metal Electrode Leadless Face (MELF) components?

<p>They have connections made on their 'faces' with no leads. (B)</p> Signup and view all the answers

What is the primary purpose of local fiducials on a PCB?

<p>To enable automated vision systems to accurately position fine-pitch components. (D)</p> Signup and view all the answers

What is the approximate pitch of a BGA 304 package?

<p>1.25 mm (B)</p> Signup and view all the answers

What is the significance of the '06' in a '1206' chip component size?

<p>It refers to the component’s width in hundredths of an inch. (D)</p> Signup and view all the answers

What is the function of the gantry system in an SMT pick-and-place machine?

<p>To position the pick and place head over the required location. (D)</p> Signup and view all the answers

What is a common packaging method for delivering Surface Mount Technology (SMT) components?

<p>All of the above. (D)</p> Signup and view all the answers

Which of the following best describes the primary function of the substrate material in a PCB?

<p>To offer mechanical support and electrical insulation for the circuit. (C)</p> Signup and view all the answers

What is a key characteristic of a substrate material with good dielectric properties for use in high-frequency circuits?

<p>Low dielectric constant and low loss. (B)</p> Signup and view all the answers

What is the typical material used for the substrate of a standard PCB?

<p>Glass reinforced epoxy (FR4). (C)</p> Signup and view all the answers

In the context of PCB manufacturing, what does 'electroless copper' refer to?

<p>Copper deposited chemically directly onto the substrate. (C)</p> Signup and view all the answers

What is the role of plated copper in the manufacturing of a double-sided plated through-hole (PTH) PCB?

<p>To provide electrical connection through the holes and enhance track conductivity. (A)</p> Signup and view all the answers

What is the purpose of applying photoresist during PCB manufacturing?

<p>To define the pattern of conductive tracks and pads with the application of light. (B)</p> Signup and view all the answers

What is the immediate next step after applying photoresist to a PCB in the manufacturing process?

<p>Imaging (exposure). (A)</p> Signup and view all the answers

What is the significance of the plating step in the manufacturing of a double-sided PTH PCB?

<p>To strengthen and increase the conductivity of the tracks and through-hole barrels. (D)</p> Signup and view all the answers

Which of these steps is typically performed last in the manufacturing of a double-sided PTH PCB?

<p>Application of solder mask. (B)</p> Signup and view all the answers

Which process is used to remove unwanted copper from a PCB after imaging and resist development?

<p>Etching. (A)</p> Signup and view all the answers

What is the typical thickness of a copper layer in PCB manufacturing, expressed as weight per square foot?

<p>1 oz (B)</p> Signup and view all the answers

Which of the following materials is commonly used for flexible PCBs?

<p>Non-reinforced polyimide or polyester films (C)</p> Signup and view all the answers

What is the primary purpose of the holes drilled in a printed circuit board?

<p>To facilitate electrical connectivity between layers (B)</p> Signup and view all the answers

What material are PCB drill bits typically made of?

<p>Solid tungsten carbide (B)</p> Signup and view all the answers

What is a typical range of spindle speeds used in PCB drilling for small holes?

<p>100,000+ rpm (B)</p> Signup and view all the answers

Which method of hole formation is described as being high volume, low quality, and low complexity?

<p>Punching (C)</p> Signup and view all the answers

During PCB lithography, what is the role of a photoresist?

<p>To selectively allow etching of the copper (A)</p> Signup and view all the answers

In lithography, what does the exposure time depend on, given that $W = J/s$?

<p>Both the sensitivity of the photoresist and the intensity of the exposure unit (A)</p> Signup and view all the answers

What type of etching is best suited to produce fine, high-precision features in certain materials?

<p>Anisotropic etching (D)</p> Signup and view all the answers

What does '1oz' typically refer to in the context of PCB manufacturing?

<p>The weight of copper per square foot of the PCB (D)</p> Signup and view all the answers

Flashcards

Through Hole (TH) Technology

The traditional PCB assembly process, where components with leads are inserted into holes drilled through the PCB and soldered on the other side.

Dual In Line (DIL)

A type of through-hole IC package where pins are arranged on opposite sides of the device in two parallel rows.

Pin Pitch

The spacing between the pins on a DIL package.

DIL Width

The width of the DIL package, measured perpendicular to the pin rows.

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Surface Mount Technology (SMT)

A manufacturing technique used to produce electronic components or assemblies, where components are mounted directly onto the surface of a printed circuit board (PCB), eliminating the need for through-hole components and assembly.

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Quad Flat Pack (QFP)

A type of integrated circuit (IC) package that has its pins arranged in a square grid around the chip.

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Ball Grid Array (BGA)

A type of surface mount technology (SMT) package that uses a grid of solder balls located on the bottom of the chip to connect it to the printed circuit board (PCB).

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Rent's Rule

A formula used to estimate the number of pins needed for an IC package based on the number of transistors in the chip.

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Passive Components

Components that provide a path for current to flow, including resistors, capacitors, and inductors.

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Active Components

Components that actively control current flow, including diodes, transistors, and integrated circuits.

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Pick and Place

The use of a machine to pick and place components onto a printed circuit board (PCB).

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Dual In Line (DIL) Package

A type of surface-mount IC package with pins arranged in two parallel rows on opposite sides.

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IC Packaging

The technology used to manufacture the IC package, determining its shape and pin arrangement.

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Quad Flat Pack (QFP) Package

A small, rectangular IC package with pins on all four sides.

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Ball Grid Array (BGA) Package

An SMT package with solder balls on the bottom for connecting to the PCB.

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Pick and Place Machine

A machine that automatically picks and places electronic components onto a circuit board, improving speed and accuracy in PCB assembly.

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Axial Through Hole

Components with leads on opposite sides, positioned along the same axis, commonly used for resistors and diodes.

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Radial Through Hole

Components with leads extending outward from the body, typically used for capacitors and transistors.

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Chip Components

Small electronic components with a rectangular shape, typically used for resistors and capacitors.

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PCB Substrate

The material that supports the conductive tracks and components on a printed circuit board (PCB). It provides mechanical support for the circuit and contributes to its electrical performance.

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FR4

A type of PCB substrate commonly used, made of glass-reinforced epoxy resin. Offers a good balance of cost, electrical, and mechanical properties.

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Dielectric Strength

A measure of a material's ability to resist electrical breakdown under high voltage. For PCBs, it should be high to avoid electrical failures.

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Dielectric Constant

A measure of how well a material can store electrical energy. For PCBs, a low dielectric constant is desirable for high-frequency signals.

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Dielectric Loss

A property that describes how much energy is lost as heat when an electrical field changes in a material. A low loss is desirable for PCB materials.

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PCB Drilling

A mechanical process used to create holes in a PCB for inserting components or for plated through holes.

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Photolithography

A key process in PCB manufacturing that uses light to transfer a circuit pattern onto a photosensitive layer on the PCB.

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UV Lithography

A type of photolithographic process that uses an ultraviolet light source to expose a photosensitive layer on the PCB.

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Etching

A chemical process used to remove unwanted copper from the PCB, leaving behind the desired circuit pattern.

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Plating

A process that deposits a thin layer of metal onto the PCB, making it conductive. Used for creating plated through holes (PTHs) or surface finish.

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PCB Conductor

A copper layer attached to the substrate, providing electrical conductivity for the circuits on the PCB.

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Copper Weight (oz/ft²)

The thickness of the copper layer, measured in ounces per square foot (oz/ft²). Higher ounces indicate thicker copper, which can handle more current.

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Multi-Spindle PCB Drilling

A high-speed drilling process that uses multiple spindles to create holes in PCBs.

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PCB Lithography

A process used in PCB manufacturing to create patterns on the copper layers, defining the circuit design. It involves using a photoresist to selectively expose areas of the copper to be etched.

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Photoresist Contrast

The ability of a photoresist to differentiate between exposed and unexposed areas, creating sharp edges for the circuit patterns.

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PCB Etching

A chemical process used to remove the exposed parts of the copper layer, leaving the desired circuitry.

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PCB Plating

The process of depositing an additional layer of metal using a chemical bath to improve the conductivity of the PCB and create connections between layers.

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PCB Alignment

The process of precisely aligning the different layers of a PCB before lamination, ensuring accurate connections between them.

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Study Notes

Electronics Manufacturing

  • This topic covers manufacturing technologies of electronic components and printed circuit boards (PCBs).
  • The lecturer is Patrick Webb, [email protected], T2.28b.
  • Course code: 21WS610META.

Topics Outline

  • Introduction: Discusses current technology trends and the specifics of electronics manufacturing.
  • Interconnection requirements/hierarchies: Explores the necessary connections and their organization within electronic systems.
  • Component types and their manufacture: Examines different components and their production methods.
  • PCB manufacturing processes: Details processes like photolithography, drilling, and etching for PCB production.
  • PCB assembly: Explains techniques like soldering to assemble PCBs.
  • Contamination control/yield/testing: Discusses maintaining quality through control of contamination and yield measures, along with verification/validation.

Topic 3: Component Packaging and PCB assembly methods

  • This section covers the procedures for packaging components and assembling PCBs.
  • Images display various assembly technologies (diagrams of component placements and structures).

Through Hole/Pin Through Hole (TH/PTH) Technology

  • This is a traditional PCB assembly method.
  • It involves inserting components through holes in the PCB.
  • Components are soldered to the PCB's conductor to complete the connection.

Dual In Line (DIL) TH ICs

  • DIL refers to a dual in-line package.
  • Various DIL package sizes (e.g., DIL 14, DIL 20, DIL 24, DIL 40, DIL 64) are discussed, including their respective pitches and widths.
  • The 0.1" pitch is a standardized measurement (2.54mm).
  • Examples show the image and dimensions of those types.

Dual In Line (DIL) Leadframe

  • DIL package structures using leadframes or similar methods are considered.

SMT IC packages

  • Surface Mount Technology (SMT) involves mounting components directly on the surface of PCBs instead of through holes.
  • The following package types are discussed, including:
    • JLCC 68: 0.05" pitch (~1.3mm).
    • QFP 208 (Quad Flat Pack): 0.5 mm pitch.
    • QFP 256: 0.4 mm pitch.
    • BGA 225 (Ball Grid Array): 1.5 mm pitch.
    • BGA 304: 1.25 mm pitch.

Rent's Rule Revisited

  • Rent's rule is a guideline relating the number of pins (leads) to the number of transistors in a microprocessor.
  • Increasing the transistor count by a factor of 10 generally doubles the number of leads, as indicated by the formula: Nleads = 2.4 x Ntransistors0.3.

Components and PCB assembly

  • Electronic components are broadly categorized into passive and active types.
  • Passive: Resistors (Rs), Capacitors (Cs), Inductors (Ls).
  • Active: Diodes (Ds), Transistors (Ts or Qs), Integrated Circuits (ICs).

Physical form

  • Component physical form varies depending on assembly type (through-hole or surface-mount).

System size and weight

  • System size and weight are mainly determined by packaging and interconnection.
  • For example, a typical PC motherboard is roughly 30 cm x 25 cm (750 cm2).
  • Silicon (Si) content is typically around 10 cm2.

SMT Pick and Place Machine

  • These machines automate the placement of SMT components on PCBs.
  • Component placement speeds often exceed 12,000 components per hour.

Component Presentation

  • Components are frequently presented in tape and reel packaging.

Axial through hole components

  • Often used for resistors (Rs) and diodes (Ds).
  • Components generally have two wires on a common axis arranged in a bandolier.

Radial through hole components

  • Usually used for capacitors (Cs), transistors (Ts), and LEDs.
  • Often supplied in a taped format with sprocket holes for proper handling.

Through hole ICs

  • These integrated circuits (ICs) typically have four or more connection points arranged in two rows.
  • Pitch is usually 0.1” (2.54mm)
  • ICs of this type are usually packaged in sticks or tubes.

SMT Components

  • “Chip” components (like resistors (Rs) and capacitors (Cs)) are abundant in SMT configurations.
  • Typically packaged in bulk or on tape reels.

Evolution of chip component size

  • Charts illustrate trends in chip component size over time. Various package sizes (0805, 1206, 0603) and dimensions (millimeters) are presented.

Other SMT components

  • Metal electrode leadless face (MELF) packages (often containing resistors (Rs) and diodes (Ds)).
  • Diverse IC package styles (e.g., SO, J-lead, QFP).
  • Components can be supplied in tubes, tape, or trays.

Local fiducials

  • Used with vision systems to accurately position components for fine pitch components on PCBs.

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