Podcast
Questions and Answers
What is the primary function of the trip inspection for electric locos?
What is the primary function of the trip inspection for electric locos?
- To top-off oils and distilled water and address minor defects. (correct)
- To review the permanent instructions from RDSO.
- To perform complete repairs on the loco.
- To issue the Engine Fitness Certificate.
How frequently should passenger/mail/express train locos undergo trip inspections?
How frequently should passenger/mail/express train locos undergo trip inspections?
- Every 2500 km or one trip, whichever is earlier.
- Every 1000 km.
- Every 5000 km or every 10 days.
- Every 2500 km or one trip, whichever is later. (correct)
What must happen before modifications to RDSO's instructions can be implemented?
What must happen before modifications to RDSO's instructions can be implemented?
- Immediate implementation without approval.
- Feedback information needs to be collected.
- Discussed with engine examiners for feasibility.
- Approval from RDSO is required. (correct)
What does the Engine Fitness Certificate signify?
What does the Engine Fitness Certificate signify?
Who is responsible for cancelling and destroying superseded instructions received from RDSO?
Who is responsible for cancelling and destroying superseded instructions received from RDSO?
Which type of service requires freight locos to have a trip inspection every 5000 km or 10 days, whichever is earlier?
Which type of service requires freight locos to have a trip inspection every 5000 km or 10 days, whichever is earlier?
What should be visually inspected during a trip inspection?
What should be visually inspected during a trip inspection?
What is the role of cages in axle roller bearings?
What is the role of cages in axle roller bearings?
What type of fit is the inner ring of the axle roller bearing on the axle journal?
What type of fit is the inner ring of the axle roller bearing on the axle journal?
What maintenance instruction applies specifically to axle box roller bearings with resilient thrust units?
What maintenance instruction applies specifically to axle box roller bearings with resilient thrust units?
Which types of defects should be examined during the overhaul of axle suspension roller bearings?
Which types of defects should be examined during the overhaul of axle suspension roller bearings?
What serves to improve riding properties in locomotives fitted with Co-Co bogies?
What serves to improve riding properties in locomotives fitted with Co-Co bogies?
What is the purpose of the safety valves set at 11.5 kg/cm2 in the compressed air system?
What is the purpose of the safety valves set at 11.5 kg/cm2 in the compressed air system?
At what pressure does the electro-pneumatic governor cut in for the compressors?
At what pressure does the electro-pneumatic governor cut in for the compressors?
What is the purpose of checking the roof during a general inspection?
What is the purpose of checking the roof during a general inspection?
What happens when the pressure in the control reservoir falls below 6.0±0.1 kg/cm2?
What happens when the pressure in the control reservoir falls below 6.0±0.1 kg/cm2?
Which component should be checked visually for defects during the inspection?
Which component should be checked visually for defects during the inspection?
During which event is the visual indication activated in the driver’s cab?
During which event is the visual indication activated in the driver’s cab?
What is the function of the A-9 automatic brake valve?
What is the function of the A-9 automatic brake valve?
What should be done to the suspension bearing oil level during inspections?
What should be done to the suspension bearing oil level during inspections?
What is indicated by the feed valve's pressure switch when the pressure rises to 6.0±0.1 kg/cm2?
What is indicated by the feed valve's pressure switch when the pressure rises to 6.0±0.1 kg/cm2?
During which test should the voltage of the battery be recorded?
During which test should the voltage of the battery be recorded?
Where is the compressed air stored after being cooled by after coolers?
Where is the compressed air stored after being cooled by after coolers?
What should be visually checked in the pantographs during an inspection?
What should be visually checked in the pantographs during an inspection?
What is the objective of measuring the time taken to build up compressed air pressure?
What is the objective of measuring the time taken to build up compressed air pressure?
What type of air brake valve is used for the application and release of independent air brakes on locomotives?
What type of air brake valve is used for the application and release of independent air brakes on locomotives?
What pressure is required for air to be stored in the control reservoir?
What pressure is required for air to be stored in the control reservoir?
Which action is essential when inspecting the battery?
Which action is essential when inspecting the battery?
What should be done if foreign matter or dirt is found in the bogies?
What should be done if foreign matter or dirt is found in the bogies?
What is assessed when visually checking the spring and articulation of pantographs?
What is assessed when visually checking the spring and articulation of pantographs?
What should be checked regarding the vacuum obtainable with the Driver Braking control Valve?
What should be checked regarding the vacuum obtainable with the Driver Braking control Valve?
What should be recorded for springs in locomotives?
What should be recorded for springs in locomotives?
Which items should be checked at prescribed intervals for safety?
Which items should be checked at prescribed intervals for safety?
Who specifies the limits for clearances in locomotives?
Who specifies the limits for clearances in locomotives?
What is the maximum coupler height tolerated in locomotives?
What is the maximum coupler height tolerated in locomotives?
Which clearance is checked during POH?
Which clearance is checked during POH?
What is the permissible clearance tolerance for root wear in passenger locomotives?
What is the permissible clearance tolerance for root wear in passenger locomotives?
Which intervals require checking of clearance between safety bracket and equaliser?
Which intervals require checking of clearance between safety bracket and equaliser?
What record-keeping method is advised for preservation of measurements?
What record-keeping method is advised for preservation of measurements?
Which item should be checked for a difference of about 6 mm for freight locomotives?
Which item should be checked for a difference of about 6 mm for freight locomotives?
What is the periodicity for checking the clearance of spring plank from rail level?
What is the periodicity for checking the clearance of spring plank from rail level?
What is required before proposing changes to maintenance schedules connected with safety requirements?
What is required before proposing changes to maintenance schedules connected with safety requirements?
Where should the Annual Overhaul (AOH) inspection for AC electric locomotives be conducted?
Where should the Annual Overhaul (AOH) inspection for AC electric locomotives be conducted?
Which type of inspection follows a Two-Monthly Inspection and should be completed within 5 days?
Which type of inspection follows a Two-Monthly Inspection and should be completed within 5 days?
What is the maximum allowable delay for an Intermediate Overhaul (IOH) after either 300,000 km or 3 years?
What is the maximum allowable delay for an Intermediate Overhaul (IOH) after either 300,000 km or 3 years?
What action should be taken if RDSO conveys an opinion against a provisional change made by the Chief Electrical Engineer?
What action should be taken if RDSO conveys an opinion against a provisional change made by the Chief Electrical Engineer?
What type of inspections are conducted at the Homing Electric Loco Shed?
What type of inspections are conducted at the Homing Electric Loco Shed?
What must occur before any modifications are implemented following a proposal other than those related to safety?
What must occur before any modifications are implemented following a proposal other than those related to safety?
What feature allows the independent brakes on locomotives to be applied and released in steps with pressure maintaining capability?
What feature allows the independent brakes on locomotives to be applied and released in steps with pressure maintaining capability?
Which function is provided by the emergency brake valve located at the assistant driver's seat?
Which function is provided by the emergency brake valve located at the assistant driver's seat?
In case of a leakage in the feed pipe, how can the twin pipe brake system on trailing stock continue to function?
In case of a leakage in the feed pipe, how can the twin pipe brake system on trailing stock continue to function?
What is the primary advantage of having a dual brake system for hauling both graduated release and twin pipe air brake stock?
What is the primary advantage of having a dual brake system for hauling both graduated release and twin pipe air brake stock?
Which feature ensures that dynamic brakes and automatic air brakes cannot be applied simultaneously on the locomotive?
Which feature ensures that dynamic brakes and automatic air brakes cannot be applied simultaneously on the locomotive?
What should be done with superseded instructions after they are received from RDSO?
What should be done with superseded instructions after they are received from RDSO?
Who has the authority to provisionally introduce changes to instructions from RDSO?
Who has the authority to provisionally introduce changes to instructions from RDSO?
What is the maximum distance between trip inspections for freight locos?
What is the maximum distance between trip inspections for freight locos?
What does the trip inspection primarily focus on?
What does the trip inspection primarily focus on?
When might the Engine Examiner conduct detailed checks on the locomotive?
When might the Engine Examiner conduct detailed checks on the locomotive?
What action should be taken regarding RDSO's modified instructions?
What action should be taken regarding RDSO's modified instructions?
What is the significance of the 'Engine Fitness Certificate' for passenger service locos?
What is the significance of the 'Engine Fitness Certificate' for passenger service locos?
What environmental conditions influence the requirements for trip inspections?
What environmental conditions influence the requirements for trip inspections?
What procedure is required when modifying RDSO instructions?
What procedure is required when modifying RDSO instructions?
What should be done if any foreign materials are found on the roof during inspection?
What should be done if any foreign materials are found on the roof during inspection?
Which item must be visually checked for defects during a trip inspection?
Which item must be visually checked for defects during a trip inspection?
What is the purpose of checking the vacuum obtainable with the Driver Braking control Valve?
What is the purpose of checking the vacuum obtainable with the Driver Braking control Valve?
Which action should be taken regarding the oil level in suspension bearings during inspections?
Which action should be taken regarding the oil level in suspension bearings during inspections?
What is essential to check regarding the performance of Air Blast Circuit Breakers?
What is essential to check regarding the performance of Air Blast Circuit Breakers?
What must be inspected visually on the pantographs during maintenance?
What must be inspected visually on the pantographs during maintenance?
Which parameter is NOT part of the preliminary tests conducted on a locomotive?
Which parameter is NOT part of the preliminary tests conducted on a locomotive?
What is checked regarding the return current shunt during inspections?
What is checked regarding the return current shunt during inspections?
What should be checked immediately about the battery during inspections?
What should be checked immediately about the battery during inspections?
During a trip inspection, how should the overall condition of bogies be evaluated?
During a trip inspection, how should the overall condition of bogies be evaluated?
Which component's functionality should be observed specifically for abnormal noise during the inspection process?
Which component's functionality should be observed specifically for abnormal noise during the inspection process?
What is measured and recorded specifically related to the performance of the main compressor during inspection?
What is measured and recorded specifically related to the performance of the main compressor during inspection?
Which test involves creating an earth fault to check the functionality of a specific relay?
Which test involves creating an earth fault to check the functionality of a specific relay?
What should be tested to observe the behavior during starting conditions in high voltage components?
What should be tested to observe the behavior during starting conditions in high voltage components?
Which parameter is essential to record while checking for leakage in the brake pipes during an inspection?
Which parameter is essential to record while checking for leakage in the brake pipes during an inspection?
Which test involves observing contactors for any unusual sounds or sparking?
Which test involves observing contactors for any unusual sounds or sparking?
What specific form of inspection is conducted to assess the functioning of all lights in the locomotive?
What specific form of inspection is conducted to assess the functioning of all lights in the locomotive?
What must be measured to assess the efficiency of the train's safety inspection regarding vacuum levels?
What must be measured to assess the efficiency of the train's safety inspection regarding vacuum levels?
During the testing of the master controller, what specific feature is monitored?
During the testing of the master controller, what specific feature is monitored?
What action should be taken regarding the autodrain valves during inspection?
What action should be taken regarding the autodrain valves during inspection?
Flashcards
Technical Charts
Technical Charts
Documents detailing materials, tools, procedures, and post-work defects for technical tasks.
RDSO Instructions
RDSO Instructions
Instructions from RDSO (Railway Design and Standard Organisation) for loco shed operations.
Engine Fitness Certificate
Engine Fitness Certificate
A document issued after inspection or repairs, certifying a locomotive's readiness for passenger service.
Trip Inspection (TI)
Trip Inspection (TI)
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Trip Inspection Frequency (Passenger/Mail/Express)
Trip Inspection Frequency (Passenger/Mail/Express)
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Trip Inspection Frequency (Freight)
Trip Inspection Frequency (Freight)
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Engine Examiner's Trip Inspection Role
Engine Examiner's Trip Inspection Role
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Emergency Brake Power Cut
Emergency Brake Power Cut
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Train Parting Indication
Train Parting Indication
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D-24B Feed Valve Failure Indication
D-24B Feed Valve Failure Indication
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Main Reservoir Air Pressure
Main Reservoir Air Pressure
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Safety Valves (Compressed Air)
Safety Valves (Compressed Air)
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Electro-Pneumatic Governor
Electro-Pneumatic Governor
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Control Reservoir Pressure
Control Reservoir Pressure
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Pressure Switch (Control Reservoir)
Pressure Switch (Control Reservoir)
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Automatic Brake Valve (A-9 release)
Automatic Brake Valve (A-9 release)
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Independent Air Brake Valve (SA-9)
Independent Air Brake Valve (SA-9)
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Spring Inspection
Spring Inspection
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Mechanical Clearances
Mechanical Clearances
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Spring Plank Clearance
Spring Plank Clearance
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Buffer Height
Buffer Height
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Coupler Height Limits
Coupler Height Limits
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Axle Box Clearance
Axle Box Clearance
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Equalizer Distance
Equalizer Distance
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Safety Bracket Clearance
Safety Bracket Clearance
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Wheel Profile Check
Wheel Profile Check
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Inspection Periodicity
Inspection Periodicity
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Axle Roller Bearing
Axle Roller Bearing
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Axle Roller Bearing Maintenance
Axle Roller Bearing Maintenance
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Resilient Thrust Unit
Resilient Thrust Unit
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Float Bearing
Float Bearing
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Suspension Roller Bearing
Suspension Roller Bearing
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Bearing Overhaul Precautions
Bearing Overhaul Precautions
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Bearing Inspection
Bearing Inspection
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Axle Roller Bearing Temperature Check
Axle Roller Bearing Temperature Check
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Mechanical Component Inspection
Mechanical Component Inspection
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Control and Alarm Circuit Check
Control and Alarm Circuit Check
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General Roof Inspection
General Roof Inspection
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Pantograph Inspection
Pantograph Inspection
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Circuit Breaker Check
Circuit Breaker Check
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Return Current Shunt Check
Return Current Shunt Check
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Bogie Inspection
Bogie Inspection
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Battery Voltage Check
Battery Voltage Check
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Auxiliary Check
Auxiliary Check
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Oil Level Check
Oil Level Check
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Locomotive Washing
Locomotive Washing
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Locomotive HT/LT Test
Locomotive HT/LT Test
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Preliminary Tests (25kV)
Preliminary Tests (25kV)
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Technical Charts Detail
Technical Charts Detail
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RDSO Instructions
RDSO Instructions
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Engine Fitness Cert.
Engine Fitness Cert.
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Trip Inspection
Trip Inspection
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Trip Inspection Periodicity (Passenger/Mail/Express)
Trip Inspection Periodicity (Passenger/Mail/Express)
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Trip Inspection Periodicity (Freight)
Trip Inspection Periodicity (Freight)
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Engine Examiner's Role (Trip Inspection)
Engine Examiner's Role (Trip Inspection)
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Axle Roller Bearing Temperature
Axle Roller Bearing Temperature
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Mechanical Component Inspection
Mechanical Component Inspection
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Control and Indication Circuit Check
Control and Indication Circuit Check
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General Roof Inspection
General Roof Inspection
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Pantograph Inspection
Pantograph Inspection
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Circuit Breaker Check
Circuit Breaker Check
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Return Current Shunt Check
Return Current Shunt Check
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Bogie Inspection
Bogie Inspection
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Battery Voltage Check
Battery Voltage Check
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Auxiliary Check
Auxiliary Check
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Oil Level Check
Oil Level Check
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Locomotive Washing
Locomotive Washing
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Locomotive HT/LT Test
Locomotive HT/LT Test
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Preliminary 25kV Tests
Preliminary 25kV Tests
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Maintenance Schedule Changes
Maintenance Schedule Changes
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Safety-related Changes
Safety-related Changes
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Non-safety Changes
Non-safety Changes
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Trip Inspection
Trip Inspection
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Monthly Inspection
Monthly Inspection
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Two-monthly Inspection
Two-monthly Inspection
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Four-monthly Inspection
Four-monthly Inspection
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Annual Overhaul
Annual Overhaul
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Intermediate Overhaul
Intermediate Overhaul
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Dual Brake System
Dual Brake System
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Twin Pipe System
Twin Pipe System
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Graduated Release Type Brakes
Graduated Release Type Brakes
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Independent Locomotive Brakes
Independent Locomotive Brakes
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Dynamic Brake Interlock
Dynamic Brake Interlock
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Emergency Brake
Emergency Brake
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Multiple Unit (MU) Operation
Multiple Unit (MU) Operation
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Freight/Passenger Change-over Cocks
Freight/Passenger Change-over Cocks
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Self-lapping Independent Brakes
Self-lapping Independent Brakes
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Proportionate Brake Application
Proportionate Brake Application
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Blowers ('Direct' & 'Automatic')
Blowers ('Direct' & 'Automatic')
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Air Leakages (Reservoirs & Cylinders)
Air Leakages (Reservoirs & Cylinders)
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Headlight Test
Headlight Test
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Cab Heaters/Fans
Cab Heaters/Fans
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Pantograph Raise/Lower Time
Pantograph Raise/Lower Time
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Time-Delay Relay Testing
Time-Delay Relay Testing
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Auxiliary Circuit Testing
Auxiliary Circuit Testing
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Power Circuit Earth Relay (QOP)
Power Circuit Earth Relay (QOP)
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Light Function Check
Light Function Check
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Windshield Wipers/Horns
Windshield Wipers/Horns
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High Tension (HT) Tests
High Tension (HT) Tests
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Auxiliary Compressor (MCPA)
Auxiliary Compressor (MCPA)
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Main Compressor (Charging)
Main Compressor (Charging)
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Autodrain, Valves, & Indicators
Autodrain, Valves, & Indicators
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Vacuum Leakage Test
Vacuum Leakage Test
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Brake Cylinder Leakage Check
Brake Cylinder Leakage Check
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Exhauster Operation
Exhauster Operation
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Blower Abnormal Noise
Blower Abnormal Noise
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Contactor Check
Contactor Check
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Traction Notches Testing (Ammeters)
Traction Notches Testing (Ammeters)
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Differential, Progression, Regression Testing
Differential, Progression, Regression Testing
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Electro-Valve (VEF)
Electro-Valve (VEF)
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Low Tension (LT) Tests
Low Tension (LT) Tests
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Master Controller Check
Master Controller Check
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Depression Measurement (Blowers)
Depression Measurement (Blowers)
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Study Notes
Maintenance and Overhaul Schedules of Locomotives
- Indian Railways have considerable experience maintaining electric locomotives since 1960.
- Safety requirements and failure investigations have standardized various checks.
- Standard equipment (pantographs, circuit breakers) are used in maintenance across locomotive types.
- Maintenance schedules are based on manufacturer instructions for new rolling stock, zonal guidelines, and safety requirements, and experience in the operating environment (temperature, humidity, dust, etc.).
- Schedules are optimized for existing electric locomotives but may require minor adjustment based on experience.
- Railways may adjust schedules based on experience and modifications.
- Changes requiring safety considerations require a proposal to RDSO with Chief approval.
Scheduled Inspections
- Scheduled maintenance and overhaul schedules are outlined for electric locomotives.
- Trip Inspections (IT), Monthly Inspections (IA), Two-monthly Inspections (IB), Four-monthly Inspections (IC), Annual Overhauls (AOH), Intermediate Overhauls (IOH), and Periodical Overhauls (POH) are defined.
- Designated locations (sheds, workshops) are specified for each type of inspection.
- Detailed instructions for each type and series of locomotives are provided in Annexure 3.01.
- Inspection schedules are subject to revision based on accumulated experience.
- Technical instructions are available in inspection books for specific tasks in each section and for individual parts.
Technical Instructions
- Inspection Books outline the scope of work for various checks, procedures, and sections.
- Inspection charts provide details, observations, and measuring equipment for each component.
- Trouble-shooting charts offer step-by-step instructions for resolving specific issues.
- Technical charts present repair and refitting details for different parts and equipment.
Engine Fitness Certificate
- A form (Proforma 3.01 part A and 3.01 Part B) is used for recording the results of inspections.
- The form captures detailed information about the nature of the test, conditions, and observations.
- This form is used by maintenance staff.
Inspection of Electric Locos
- Trip Inspection (TI) frequency depends on the type of service.
- Checks include reviewing records, inspecting auxiliaries and mechanical components, and assessing environmental conditions.
Preliminary Tests
- Checks include battery voltage, generator voltage, air pressure, safety valve operation, vacuum leakage tests, and more, for both with and without 25kV supply.
- Testing procedures cover components like compressors, headlights, and auxiliary equipment.
Detailed Inspection Schedules (IA, IB, IC, AOH, IOH, POH):
- Various mechanical and electrical components of the locomotives are detailed across several documents for different levels of inspection.
- Specific tasks, frequencies, and tools are detailed for various components. This includes but is not limited to auxiliaries, terminals, brakes, bogies, and wheels.
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Description
This quiz covers the maintenance and overhaul schedules for electric locomotives used in Indian Railways since 1960. It includes standard equipment checks, optimized schedules based on environmental factors, and the processes for proposing safety changes. Test your knowledge on the key aspects of locomotive upkeep and safety requirements.