Coating Categories and Injection Molding Process
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Questions and Answers

What type of extruded product is produced using a die configuration for shaping hollow sections?

  • Sheet and film
  • Tubes and pipes (correct)
  • Solid profiles
  • Wire and cable coating

What is the cause of 'melt fracture' in extrusion, as described in the text?

  • Friction with the die
  • Die swell
  • Turbulent flow through the die entrance (correct)
  • Sharkskin

What type of extruded product is produced using a slit-die in the extrusion process?

  • Wire and cable coating
  • Sheet and film (correct)
  • Tubes and pipes
  • Filaments

What is the purpose of a chill-roll in extrusion for sheet and film production?

<p>To cool and solidify the extrudate (C)</p> Signup and view all the answers

What are the characteristic properties of a foamed polymer mentioned in the text?

<p>Low density and high strength per unit weight (A)</p> Signup and view all the answers

Which type of polymer foam has a matrix polymer that is a rubber?

<p>Elastomeric foam (A)</p> Signup and view all the answers

What are some common gases used in polymer foams?

<p>Air, nitrogen, and carbon dioxide (A)</p> Signup and view all the answers

How is mixing a physical blowing agent with the polymer different from mixing a liquid resin with air?

<p>The physical blowing agent dissolves in the polymer melt under pressure (D)</p> Signup and view all the answers

What is the function of die swell in polymer melts?

<p>To increase viscosity (B)</p> Signup and view all the answers

Which process involves the shape of the die orifice determining the cross-sectional shape of the extrudate?

<p>Extrusion (B)</p> Signup and view all the answers

In extrusion, what does the typical pressure gradient in an extruder represent?

<p>Approximation line for computations (A)</p> Signup and view all the answers

What is the primary function of an extruder screw inside the barrel?

<p>Mix and transport polymer melt (D)</p> Signup and view all the answers

At what shear rate is viscosity typically evaluated for selected polymers?

<p>$10^3$ s$^{-1}$ (D)</p> Signup and view all the answers

Which shaping process is associated with blow molding and rotational molding?

<p>Thermoforming (D)</p> Signup and view all the answers

Which process involves inflating a soft polymer to conform to a blow mold?

<p>Stretch blow molding (B)</p> Signup and view all the answers

In thermoforming, what happens to the plastic sheet placed over a concave mold cavity?

<p>It is vacuum drawn into the cavity (B)</p> Signup and view all the answers

Which type of injection molding machine uses a plunger type alternative to the reciprocating screw?

<p>Screw preplasticizer plunger type (C)</p> Signup and view all the answers

What is the purpose of the blow pin in blow molding?

<p>Inflating the parison (C)</p> Signup and view all the answers

Which coating category involves coating an entire object by dipping or spraying?

<p>Contour coating (D)</p> Signup and view all the answers

What is the main difference between vacuum thermoforming and pressure thermoforming?

<p>Use of vacuum (A)</p> Signup and view all the answers

Which injection molding process involves injecting a preform molded around a blowing rod?

<p>Injection blow molding (A)</p> Signup and view all the answers

What does compression transfer molding entail?

<p>Charging the pot with softened polymer and pressing it into a mold cavity. (B)</p> Signup and view all the answers

Which material gives a porous or cellular structure to the polymer foam?

<p>Polymer and gas mixture. (C)</p> Signup and view all the answers

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