Coating Categories and Injection Molding Process

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23 Questions

What type of extruded product is produced using a die configuration for shaping hollow sections?

Tubes and pipes

What is the cause of 'melt fracture' in extrusion, as described in the text?

Turbulent flow through the die entrance

What type of extruded product is produced using a slit-die in the extrusion process?

Sheet and film

What is the purpose of a chill-roll in extrusion for sheet and film production?

To cool and solidify the extrudate

What are the characteristic properties of a foamed polymer mentioned in the text?

Low density and high strength per unit weight

Which type of polymer foam has a matrix polymer that is a rubber?

Elastomeric foam

What are some common gases used in polymer foams?

Air, nitrogen, and carbon dioxide

How is mixing a physical blowing agent with the polymer different from mixing a liquid resin with air?

The physical blowing agent dissolves in the polymer melt under pressure

What is the function of die swell in polymer melts?

To increase viscosity

Which process involves the shape of the die orifice determining the cross-sectional shape of the extrudate?

Extrusion

In extrusion, what does the typical pressure gradient in an extruder represent?

Approximation line for computations

What is the primary function of an extruder screw inside the barrel?

Mix and transport polymer melt

At what shear rate is viscosity typically evaluated for selected polymers?

$10^3$ s$^{-1}$

Which shaping process is associated with blow molding and rotational molding?

Thermoforming

Which process involves inflating a soft polymer to conform to a blow mold?

Stretch blow molding

In thermoforming, what happens to the plastic sheet placed over a concave mold cavity?

It is vacuum drawn into the cavity

Which type of injection molding machine uses a plunger type alternative to the reciprocating screw?

Screw preplasticizer plunger type

What is the purpose of the blow pin in blow molding?

Inflating the parison

Which coating category involves coating an entire object by dipping or spraying?

Contour coating

What is the main difference between vacuum thermoforming and pressure thermoforming?

Use of vacuum

Which injection molding process involves injecting a preform molded around a blowing rod?

Injection blow molding

What does compression transfer molding entail?

Charging the pot with softened polymer and pressing it into a mold cavity.

Which material gives a porous or cellular structure to the polymer foam?

Polymer and gas mixture.

Learn about the three coating categories: wire and cable, planar, and contour coating. Also, understand the injection molding process and equipment involved in manufacturing. This quiz covers different coating methods and the stages of an injection molding cycle.

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