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Questions and Answers
What is one of the advantages of using a CNC milling machine?
What is one of the advantages of using a CNC milling machine?
A CNC milling machine can only mill plane curve contours.
A CNC milling machine can only mill plane curve contours.
False
What is one of the ways in which a CNC milling machine reduces labor intensity of the operator?
What is one of the ways in which a CNC milling machine reduces labor intensity of the operator?
By automatically completing the processing of parts according to pre-programmed procedures
The spindle speed and feed speed of a CNC milling machine are _______________ variable.
The spindle speed and feed speed of a CNC milling machine are _______________ variable.
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What is a feature of CNC controllers that allows for storage of multiple programs?
What is a feature of CNC controllers that allows for storage of multiple programs?
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Match the following terms with their descriptions:
Match the following terms with their descriptions:
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A CNC milling machine can only perform one type of operation (e.g. milling or drilling).
A CNC milling machine can only perform one type of operation (e.g. milling or drilling).
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What is one of the benefits of using a CNC milling machine in terms of production?
What is one of the benefits of using a CNC milling machine in terms of production?
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Which of the following is NOT a type of CNC application in the non-machine tool category?
Which of the following is NOT a type of CNC application in the non-machine tool category?
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A CNC system consists of only four elements.
A CNC system consists of only four elements.
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What is the primary function of the Machine Control Unit (MCU) in a CNC system?
What is the primary function of the Machine Control Unit (MCU) in a CNC system?
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The USB port is a common data communicating protocol used to transfer data to the ______________________.
The USB port is a common data communicating protocol used to transfer data to the ______________________.
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Match the following components with their respective functions in a CNC system:
Match the following components with their respective functions in a CNC system:
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Which of the following is an input device for a CNC system?
Which of the following is an input device for a CNC system?
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Ethernet Communication is a reliable and efficient means of transferring part programs from a computer to a CNC controller.
Ethernet Communication is a reliable and efficient means of transferring part programs from a computer to a CNC controller.
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What is the function of the Feedback Devices in a CNC system?
What is the function of the Feedback Devices in a CNC system?
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What is the primary function of a CNC system?
What is the primary function of a CNC system?
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Conventional machines are highly accurate and productive.
Conventional machines are highly accurate and productive.
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What does CNC stand for?
What does CNC stand for?
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CNC machining is a type of ___________ process.
CNC machining is a type of ___________ process.
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What type of computer is commonly used in CNC control systems today?
What type of computer is commonly used in CNC control systems today?
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Match the following CNC machines with their applications:
Match the following CNC machines with their applications:
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CNC systems are only used for machine tool applications.
CNC systems are only used for machine tool applications.
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What is the advantage of CNC systems over conventional machines?
What is the advantage of CNC systems over conventional machines?
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Study Notes
Introduction to CNC Machine Tools
- CNC (Computer Numerical Control) is a system that controls the functions and motions of a machine tool through a prepared program containing coded alphanumeric data.
- CNC can control the motions of the workpiece or tool, input parameters, and functions such as turning spindle on/off and coolant on/off.
Machining Process
- Machining is the process of material removal to form a shape and size of a product.
- There are various methods of material removal, managed by different machines.
- Conventional machines are manually operated and controlled, but have issues with accuracy and productivity.
Applications of CNC
- CNC is widely used in machine tool areas, such as lathe, drill press, milling machine, grinding unit, laser, and sheet-metal press working machine.
- CNC is also used in non-machine tool areas, such as welding machines, coordinate measuring machine, electronic assembly, tape laying, and filament winding machines for composites.
Elements of CNC System
- Input device: USB, serial communication, Ethernet communication, and conversational programming.
- MCU (Machine Control Unit): consists of central processing unit, CNC memory, input/output interface, machine tool controls, and auxiliary function controls.
- Machine tool: performs the actual machining operation.
- Driving system: provides power to the machine tool.
- Feedback devices: provide information about the machining process.
- Display unit: shows the status of the CNC system.
Salient Features of CNC Controls
- Fast forward, fast rewind, and fast positioning functions reduce maneuvering time.
- Can process complex shapes, including plane curve contours and spatial surface contours.
- Continuously variable spindle speed and feed speed allow for optimal cutting amounts.
- Can reduce labor intensity of the operator by automating processing according to pre-programmed procedures.
Advantages of CNC
- High accuracy and repeatability obtained.
- (Remaining advantages not mentioned in the provided text)
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Description
This quiz covers the elements of a CNC system, salient features of CNC controls, advantages and disadvantages, and machining process in mechanical engineering.