Change List Management Process
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Questions and Answers

In which condition is spare parts replacement allowed?

  • Idle
  • Mold (correct)
  • Normal service (correct)
  • All of the above

In which condition is mold polishing allowed?

  • Idle
  • Mold
  • Normal service (correct)
  • All of the above

In which conditions is visual inspection required?

  • Idle
  • Mold (correct)
  • Normal service (correct)
  • All of the above (correct)

In which conditions is dimension inspection required?

<p>Mold (B), Normal service (C)</p> Signup and view all the answers

What is the maximum allowed time for the Ideal condition?

<p>5 (D)</p> Signup and view all the answers

In which conditions is parts repair allowed?

<p>Never (D)</p> Signup and view all the answers

What is the allowed time for Mold condition?

<p>5 (D)</p> Signup and view all the answers

What is the allowed time for Normal Service?

<p>5 (A)</p> Signup and view all the answers

In which condition are both visual inspection and product dimensions required?

<p>Normal service (C)</p> Signup and view all the answers

In which condition are the dimensions of replacement areas required?

<p>Normal service (C)</p> Signup and view all the answers

What does the term 'Adjustment (Outside the process window range)' refer to?

<p>Changes made beyond the established limits (C)</p> Signup and view all the answers

Which of the following options includes visual inspection?

<p>Adjustment (Within the process window range) (A), Process change (B), Improved cylinder (D)</p> Signup and view all the answers

What is indicated by 'Personnel transfers without training'?

<p>It occurs without any knowledge transfer (C)</p> Signup and view all the answers

Which statement is true about 'Visual inspection/Product dimensions'?

<p>It's conducted to ensure compliance with standards (A)</p> Signup and view all the answers

What is the significance of 'Review of the process window range'?

<p>To evaluate and potentially modify established parameters (A)</p> Signup and view all the answers

Who is the QA Engineer mentioned in the list?

<p>Faiskandar (D)</p> Signup and view all the answers

Which role corresponds to Asri in the list?

<p>IMD Senior Executive (D)</p> Signup and view all the answers

What type of measurement is included in the incidental change list?

<p>Visual inspection (C)</p> Signup and view all the answers

Which person is associated with the factory management in the list?

<p>Pathmanathan (B)</p> Signup and view all the answers

Which of the following represents an intentional change?

<p>Overall measurement (D)</p> Signup and view all the answers

Which organization is listed in the context provided?

<p>Nissha Japan (D)</p> Signup and view all the answers

What should be confirmed before proceeding with changes?

<p>Incidental or intentional change (C)</p> Signup and view all the answers

How is Faiskandar related to the list?

<p>QA Engineer (A)</p> Signup and view all the answers

Which of the following is affected by material changes?

<p>Visual inspection of dimensions (C)</p> Signup and view all the answers

What is impacted by a resin lot change?

<p>Visual inspection of dimensions (C)</p> Signup and view all the answers

When a foil lot change is made, what should be confirmed?

<p>Visual inspection of product dimensions (B)</p> Signup and view all the answers

Which option is NOT impacted by process changes?

<p>Material lot integrity (A)</p> Signup and view all the answers

What procedure is required for changes in measurement quantity?

<p>Check for defects (A), Visual inspection only (C)</p> Signup and view all the answers

Which aspect is confirmed with a visual inspection?

<p>Product dimensions (D)</p> Signup and view all the answers

What happens if there is a process change?

<p>There should be a visual inspection (B)</p> Signup and view all the answers

What should be confirmed after a material change?

<p>Visual product inspection (A)</p> Signup and view all the answers

What area is affected by a foil lot change?

<p>Visual inspection of Product dimensions (C)</p> Signup and view all the answers

What is the purpose of visual inspection in the context of cavity inserts?

<p>To identify visual defects (C)</p> Signup and view all the answers

Which aspect is assessed during the inspection of mold breakdown?

<p>Product dimensions (C)</p> Signup and view all the answers

What does a 'setup change' refer to in this context?

<p>Changing production parameters (B)</p> Signup and view all the answers

For how long must the equipment be not operational to be evaluated in this context?

<p>Over a month (C)</p> Signup and view all the answers

What part of the mold is frequently referenced in visual inspections related to product dimensions?

<p>Boss pin height (A)</p> Signup and view all the answers

Which inspection method is applied to mold grain inserts?

<p>Visual inspection (A)</p> Signup and view all the answers

What is NOT a reason for inspecting the cavity inserts?

<p>Surface color uniformity (D)</p> Signup and view all the answers

Which of these indicates that a change in mold setup is necessary?

<p>High product defects (A)</p> Signup and view all the answers

What must be checked if a mold shows signs of breakdown?

<p>Product dimensions (D)</p> Signup and view all the answers

What is a critical factor in evaluating the mold's performance after a long downtime?

<p>Operational condition of the mold (C)</p> Signup and view all the answers

Flashcards

Incidental Change

Changes that happen unexpectedly or without planning, often due to external factors.

Intentional Change

Changes that are made deliberately and consciously, with a specific goal in mind.

QA Engineer

A person responsible for ensuring the quality of a product or service.

IMD Senior Executive

A senior executive responsible for managing information and data.

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Factory Manager

The person responsible for overseeing the operations of a factory.

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Visual Inspection

A method of checking the physical appearance of a product for defects.

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Measurement

The process of determining the size, shape, and other quantitative properties of an object.

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Overall Measurement

A comprehensive evaluation that considers all aspects of a product or process.

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Process change

A change in the production process that could affect the quality of replacement parts.

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Material change

A change in the material used to make a part, like a different resin or foil lot.

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Mold change

A change in the mold used to make a part. This change can impact the shape or size of the final product.

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Check quantity

Checking the quantity of replacement parts to ensure the correct number is available.

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Product dimensions

Measuring key dimensions of the replacement part to ensure it meets the specifications.

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Impacted areas

Areas where the replacement part is used and could be affected by the change.

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Other

Other factors or changes that might impact the replacement parts.

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Measurement of replacement parts

A process where replacement parts are measured to ensure they meet quality standards.

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Overall

These are all essential aspects of ensuring that replacement parts meet the required specifications and quality.

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Idle Condition

A state where the mold is not used and remains untouched. This is the initial state before any maintenance or service is performed.

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Spare Parts Replacement

A type of maintenance where worn or damaged parts of the mold are replaced with new ones.

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Mold Polishing

A process that involves removing imperfections or surface irregularities from the mold to improve its finish and performance.

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Mold Correction

A type of maintenance where the mold is repaired to correct defects or restore its original form.

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Visual Inspection - Relevant Areas

The process of meticulously examining parts of the mold for wear and tear.

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Dimensions of Replacement Areas

Measurements of the areas of the mold that are relevant to the replacement parts or repairs.

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Maintenance

The process of ensuring the mold is operational and meets all specifications before it is used.

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Service

The process of servicing a mold to address issues that may arise during its use.

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Adjustment (Within the Process Window)

Changes to the manufacturing process within the predefined operating boundaries.

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Adjustment (Outside the Process Window)

Changes made outside the predefined operating boundaries, potentially impacting product quality.

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Improved Cylinder/改版

A modification to the manufacturing process or equipment to improve performance.

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Process Change/設計変更

A significant alteration to the manufacturing process, potentially involving design changes.

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Personnel Transfers Without Training

Employee transfers without proper training can lead to potential quality issues.

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Mold Breakdown

A defect in a mold that causes it to break down and stop functioning properly. This could be due to wear and tear or other issues.

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Mold Repairing

A corrective action taken to address a problem with a mold, such as repairing a damaged part or replacing a worn-out component. This can be done to restore the mold's functionality.

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Setup Change

A change in the production setup, such as adjusting the mold or the process parameters, to accommodate a different product or to improve product quality.

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Not Operational for Over a Month

A mold that has not been used for a long time, typically for more than a month, and needs to be inspected and potentially re-qualified before being put back into production.

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Boss Pin Height

The height of the boss pin, a part of the mold that helps to align and secure the product during injection molding.

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Mold Grain Insert (COR Window Area)

A type of molding that produces a raised surface pattern on the product, often seen in window areas.

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Cavity (CAV) Inserts

A type of insert used in injection molding that creates cavities in the final product. These inserts can be replaced when worn out or damaged.

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Study Notes

Incidental & Intentional Change List

  • This document lists incidental and intentional changes, requiring confirmation and contact.
  • It tracks changes in processes, materials, and other factors, along with impacted areas.
  • Changes are categorized by area (e.g., Mold-No Touch, Mold-Repairing).
  • Each change has a corresponding check column, indicating whether the change is incidental (NO) or intentional (YES).
  • Visual inspection, a key measurement, is often affected by changes.
  • The impacted areas include product dimensions (lengths, widths, etc.), certain features like boss pins on products, or specific areas for replacement parts.
  • The document specifies that parts should generally be replaced, not repaired.
  • If a situation isn't covered in the table, contact the Factory Manager or Kameoka Factory.

Additional Notes

  • A list of affected processes, including process changes, adjustments, and other actions, are listed for several categories.

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Related Documents

Incident Change List Ver3 PDF

Description

This quiz evaluates your understanding of incidental and intentional changes within manufacturing processes. It covers categories of changes, the importance of visual inspections, and guidelines for handling impacted areas. Ensure you know how to effectively manage and communicate these changes in a factory setting.

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