Capacity Management and Planning Overview
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Questions and Answers

Calculate the maximum labor requirement for bottling operations in year 5 based on the data provided.

The maximum labor requirement for bottling operations in year 5 is 4.62 operators.

What is the maximum capacity utilization for bottling operations in year 5, and why is this significant for the company?

The maximum capacity utilization for bottling operations in year 5 is 77%. This is significant as it provides the company with a buffer to manage unexpected challenges like demand fluctuations and machine failures.

Discuss the implications of a maximum capacity utilization of 94% for plastic bag operations in year 5.

A maximum capacity utilization of 94% for plastic bag operations indicates that the company may face challenges in handling unexpected issues, potentially leading to production delays.

Identify the maximum machine requirement for plastic bags in year 4 and 5, and outline the company's machine capacity situation.

<p>The maximum machine requirement for plastic bags in year 4 is 4.2 machines, and in year 5 it is 4.7 machines. The company has 5 machines, which meets the requirement but should be monitored for future adjustments.</p> Signup and view all the answers

How does the labor requirement for the plastic bags operation change from year 1 to year 5?

<p>The labor requirement for the plastic bags operation increases from 3.6 operators in year 1 to 14.1 operators by year 5.</p> Signup and view all the answers

Study Notes

Capacity Management Definitions

  • Capacity is the ability to hold, receive, store, or accommodate
  • In business, capacity is the maximum amount of output achievable over a period of time.
  • It considers both inputs and outputs.

Capacity Planning Time Durations

  • Long Range: Greater than one year, strategic decisions, example: acquiring buildings, equipment, facilities
  • Intermediate Range: Monthly or quarterly plans covering the next six to eighteen months, tactical decisions, example: hiring, new tools, minor equipment purchases, subcontracting
  • Short Range: Less than one month, operational decisions, example: overtime, personnel transfer, alternative production routings

Strategic Capacity Planning

  • Determines the overall level of capital-intensive resources needed to support long-range competitive strategy.

Capacity Utilization

  • Reveals how well a firm is using its potential capacity
  • Ratio of capacity used to Best operating level
  • Best operating level: capacity level for which the process was designed (the output level at which average unit cost is minimized)
  • A high capacity utilization rate (close to 100%) means the firm is operating at full capacity
  • A low capacity utilization rate means there is excess capacity.

Economies of Scale

  • Cost advantages businesses obtain as they increase their size.
  • As a plant gets larger, and volume increases, average cost per unit drops because:
    • Fixed cost per unit drops (equipment, etc.)
    • Lower Operating and capital costs

Learning Objectives

  • Understand the concept of capacity and the importance of capacity management
  • Explain the impact of economies of scale on a firm
  • Determine capacity requirements
  • Understand how to use decision trees to analyze capacity alternatives
  • Describe the difference in planning capacity for manufacturing vs. service firms

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Strategic Capacity Management

Description

This quiz explores key definitions and concepts related to capacity management and planning. It covers various time durations for capacity planning, including long-range, intermediate, and short-range planning. Additionally, it discusses strategic capacity planning and how capacity utilization is measured in a business context.

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