CAD-CAM Processing of Ceramics
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Questions and Answers

What is a major advantage of industrial CAD-CAM systems compared to chairside systems?

  • Ability to process multiple jobs accurately (correct)
  • Easier setup and operation
  • Lower cost of equipment
  • Faster processing speed

Which statement correctly describes the press-on metal (POM) method?

  • Metal frameworks are pressed onto ceramic veneers.
  • Ceramic and metal are fused together in one step.
  • CAD-CAM systems mill ceramic directly onto metal.
  • Ceramic veneers are layered manually onto metal frameworks. (correct)

In which state can zirconia ceramics be milled during the CAD-CAM process?

  • In the green, partially sintered, or fully sintered state (correct)
  • Only in the fully sintered state
  • Only in the partially sintered state
  • Only in the green state

Which step is necessary to account for during the milling process of ceramics?

<p>Set the enlargement factor for sintering shrinkage (C)</p> Signup and view all the answers

What is the function of the carbide burs in working with layered zirconia prostheses?

<p>To shape partially sintered ceramics (B)</p> Signup and view all the answers

What is primarily used to achieve precise dimensions of fully sintered ceramics?

<p>Diamond disks and burs for fine shaping (B)</p> Signup and view all the answers

Which general characteristic is associated with chairside CAD-CAM systems?

<p>Inability to handle large cases (A)</p> Signup and view all the answers

What is required for a typical CAD-CAM process involving partially sintered blanks?

<p>Setting the blank according to the manufacturer’s instructions (C)</p> Signup and view all the answers

What additional processing is generally required for the external surface of ceramic prostheses?

<p>Manual grinding and polishing (A)</p> Signup and view all the answers

Which method allows for the creation of bilayer structures using CAD-CAM technology?

<p>Milling copings and layering them manually (B)</p> Signup and view all the answers

What is the first step to take after completing machining of the framework?

<p>Remove the framework and residual blank (C)</p> Signup and view all the answers

Which tool is used to cut the framework from the blank?

<p>Diamond disc (B)</p> Signup and view all the answers

What is necessary to evaluate after the framework has cooled?

<p>Adequacy of wall thickness and marginal fit (A)</p> Signup and view all the answers

After sintering, which method is used for minor adjustments to the framework?

<p>Using a water-cooled diamond tool (B)</p> Signup and view all the answers

Which of the following may be required prior to applying a veneering ceramic?

<p>A transitional liner (D)</p> Signup and view all the answers

What advancement has significantly improved the quality of CAD-CAM systems since the 1980s?

<p>Advances in software controlling the systems (B)</p> Signup and view all the answers

What is considered the weak link in all-ceramic prostheses?

<p>Relatively low fracture resistance of the veneering ceramics (A)</p> Signup and view all the answers

Which CAD-CAM system has allowed more dentists to fabricate their own ceramic prostheses?

<p>Cerec system (C)</p> Signup and view all the answers

What is the ultimate goal of chairside milling in CAD-CAM processing?

<p>To allow dentists to fabricate their own prostheses (B)</p> Signup and view all the answers

What type of ceramics are dentists able to fabricate using the gained experience from the Cerec system?

<p>Leucite-based and lithia-disilicate-based ceramics (B)</p> Signup and view all the answers

Flashcards

CAD-CAM Ceramic Prosthesis

A type of dental prosthesis made from ceramic, often using computer-aided design and manufacturing (CAD-CAM) technology.

Monolithic Ceramic Prosthesis

A ceramic prosthesis that is created entirely from one type of ceramic material.

Bilayer Ceramic Prosthesis

A ceramic prosthesis that is created from two or more different ceramic materials.

Press-On Metal (POM) Method

A ceramic veneer that is pressed onto a metal framework.

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Industrial CAD-CAM System

A high-cost dental lab system that mills multiple ceramic prostheses with high accuracy and repeatability.

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Chairside Milling Unit

A portable dental chairside system that mills ceramic prostheses, but with less speed and capacity compared to industrial systems.

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Milling Partially Sintered Zirconia

The process of milling zirconia ceramic blanks that are partially sintered (not fully hardened).

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Milling Fully Sintered Zirconia

The process of milling zirconia ceramic blanks that are fully sintered (hard and strong).

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Enlargement Factor

The enlargement factor applied to a ceramic blank to compensate for shrinkage during sintering (the process of hardening the ceramic).

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Procedural Sequence for CAD-CAM Ceramic Prostheses

A typical sequence of steps for creating a ceramic prosthesis using a CAD-CAM system with partially sintered blanks.

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Framework Cleaning

The process of removing excess material from a sintered framework after machining, ensuring a clean and accurate final product.

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Sintering

The process of heating a framework in a controlled environment to achieve optimal density and strength.

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Fiberoptic Transillumination

Using a fiberoptic light to inspect the sintered framework for flaws, such as cracks or imperfections.

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Framework Evaluation

Evaluating the framework to ensure it fits properly on the tooth or teeth, considering factors like wall thickness and ease of seating.

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Framework Adjustment

Minor adjustments made to the framework using a water-cooled diamond tool to achieve a precise fit.

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Veneering Ceramic

A thin layer of ceramic material applied to the framework to create an aesthetic and durable restoration.

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Transitional Liner

A transitional liner that is placed on the framework before the veneering ceramic is applied.

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Chairside Milling

A technology that allows dentists to design and fabricate ceramic restorations in-office.

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Ceramic Layering

The process of layering ceramic materials to create the natural appearance and translucency of teeth.

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Graded Translucency Blanks

Ceramic blanks with varying degrees of translucency and color, allowing dentists to create lifelike restorations without extensive layering.

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Study Notes

CAD-CAM Processing of Ceramics

  • CAD-CAM systems enable milling of metals, composites, and ceramics.
  • Ceramic prostheses can be monolithic (e.g., lithia disilicate glass-ceramic, zirconia) or bilayer (milled copings layered, hot-pressed, or fused veneer).
  • Press-on metal (POM) method uses ceramic veneer on metal.
  • Processing methods include industrial (expensive, high accuracy) and chairside (limited speed, smaller cases).
  • Layered zirconia can be made from partially sintered ceramics, shaped to compensate for shrinkage.
  • Fully sintered ceramics are shaped with diamond disks/burs to precise dimensions.
  • External surfaces often need manual grinding/polishing.
  • Ceramics can be milled in green, partially sintered, or fully sintered states.

Manufacturing Procedure (Partially Sintered Blanks)

  • Place blank in milling machine holder, adjusting enlargement factor for sintering shrinkage (size dependent).
  • Insert appropriate milling tool.
  • Remove framework and residual blank.
  • Cut framework from blank (diamond disc).
  • Clean and dry partially sintered framework.
  • Sinter in isothermal hot zone, following product-specific instructions.
  • Inspect for surface/subsurface flaws, evaluate wall thickness, seating, fit (fiberoptic transillumination).
  • Minor adjustments with water-cooled diamond tool.
  • Rinse and dry.
  • Add veneering ceramic, or use without veneering, potentially with a transitional liner.

Chairside Milling

  • Chairside milling is the desired future of CAD-CAM.
  • Dentists can fabricate inlays, onlays, and crowns from leucite, lithia-disilicate.
  • Materials like VITABLOCS TriLuxe Forte (gradable translucency/color) allow single-unit fabrication without veneer layering.

Limitations and Future of CAD-CAM

  • Veneering ceramics have relatively low fracture resistance.
  • CAD-CAM system quality and precision have greatly improved since the 1980s.
  • Lab-operated systems are expected to continue supporting crown/bridge needs into the future.

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Description

This quiz covers the CAD-CAM processing techniques for ceramics, including the manufacturing of ceramic prostheses and the various methods used for milling. Learn about the differences between monolithic and bilayer ceramics, as well as the procedures for using partially sintered blanks. Get ready to test your knowledge in this specialized field of dental materials.

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