Business Process Chapter Four

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Questions and Answers

What percentage of orders are lost due to paper jams?

  • 1%
  • 4% (correct)
  • 5%
  • 2%

How long on average does the internal mail take to deliver to the picking area?

  • 1 hour (correct)
  • 0.5 hours
  • 1.5 hours
  • 2 hours

What is the maximum time an order can sit in the clerk's in-box before processing?

  • 2 hours (correct)
  • 4 hours
  • 3 hours
  • 1 hour

What is the average time taken for a worker to pick and pack an order if the item is in stock?

<p>20 minutes (B)</p> Signup and view all the answers

How many minutes does it take for the inspector to check an order?

<p>2 minutes (C)</p> Signup and view all the answers

What percentage of faxes are delivered to the wrong place?

<p>1% (C)</p> Signup and view all the answers

What is the total time an order sits in the internal mail before being picked up?

<p>1 to 1.5 hours (D)</p> Signup and view all the answers

What is the average time for the transport firm to deliver an order?

<p>1 to 3 hours (B)</p> Signup and view all the answers

What primarily drove the need for universities to improve their enrollment process?

<p>To compete with other universities effectively (D)</p> Signup and view all the answers

Why is mapping business processes important for organizations?

<p>It improves understanding of process activities and results (A)</p> Signup and view all the answers

What is a primary characteristic of relationship maps in business process mapping?

<p>They illustrate the connections between major organizational entities (A)</p> Signup and view all the answers

What tends to happen to the performance level of business processes over time without intervention?

<p>It tends to decrease unless maintained (A)</p> Signup and view all the answers

Which statement about process maps is true?

<p>They represent specific activities within a business process (A)</p> Signup and view all the answers

What role does creating a baseline play in business process mapping?

<p>It allows for measurement of improvement impact (D)</p> Signup and view all the answers

What should organizations focus on to ensure effective process improvement?

<p>Understanding processes from the customers' perspective (A)</p> Signup and view all the answers

What does the term 'functional areas' refer to in process improvement?

<p>Various sections of an organization that must unite in improvement efforts (C)</p> Signup and view all the answers

What is the primary responsibility of a first-tier supplier in the automotive supply chain?

<p>Providing a complete cockpit including all interior pieces (B)</p> Signup and view all the answers

Which of the following best describes a business process?

<p>A sequence of activities designed to achieve a specific outcome. (B)</p> Signup and view all the answers

Which of the following best describes the role of second-tier suppliers?

<p>They supply families of parts to first-tier suppliers. (D)</p> Signup and view all the answers

What is included in the process mapping of a supply chain?

<p>Specific activities that identify informational, physical, and monetary flows (C)</p> Signup and view all the answers

What is a primary process in a business environment?

<p>Delivering a service or manufacturing a product. (D)</p> Signup and view all the answers

In the findings section, how often did the OEM provide forecasts to first-tier suppliers?

<p>Weekly for the next 10 weeks (D)</p> Signup and view all the answers

What do support processes primarily focus on?

<p>Performing necessary but non-value-added activities. (C)</p> Signup and view all the answers

In the context of business processes, what is a development process aimed at?

<p>Improving primary and support processes. (C)</p> Signup and view all the answers

What is the significance of decision points in process mapping?

<p>They require a yes or no response to determine the flow. (D)</p> Signup and view all the answers

Which of the following statements is true regarding supply chain costs?

<p>They represent a significant portion of the total operating budget. (D)</p> Signup and view all the answers

Which statement best describes the start point for a mapping process in a supply chain?

<p>The order submitted by the dealer to the DC. (C)</p> Signup and view all the answers

What was one of the complaints received by the San Diego DC from dealers?

<p>Lost orders and lengthy processing times (A)</p> Signup and view all the answers

Which function is NOT involved in the class enrollment process described?

<p>The academic advising office. (B)</p> Signup and view all the answers

What is a common issue with many business processes according to the content?

<p>There is often a lack of complete control or visibility. (A)</p> Signup and view all the answers

What should be a focus when identifying the boundaries in process mapping?

<p>Establishing clear starting and ending points for the process (B)</p> Signup and view all the answers

What is an example of a primary process?

<p>Manufacturing a product. (A)</p> Signup and view all the answers

Flashcards

What is a business process?

A set of activities performed to achieve a specific business outcome. This outcome can be tangible, informational, or monetary.

Business Perspective

Focuses on the overall flow of information, products, and money across an organization, rather than individual functions.

Process Mapping

Creating a visual representation of a process, including all steps, inputs, outputs, roles, and decisions.

Primary Processes

Primary processes are the core value-adding activities that directly generate revenue or provide services.

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Support Processes

Support processes are necessary but not directly value-adding. They ensure the smooth operation of primary processes.

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Development Processes

Development processes focus on improving the efficiency and effectiveness of both primary and support processes.

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Problem with Traditional Functional Perspective

The lack of a single entity that has a complete view or control over the entire business process, leading to inefficiencies.

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Improving Business Processes

Involves examining and improving processes by identifying bottlenecks, redundancies, and areas for automation.

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Relationship Map

A visual representation that shows how different parts of an organization are involved in a business process and their connections.

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Process Map

A detailed visual representation showing all steps and activities within a single business process.

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When to use Process Map

A process map is utilized when a company needs to understand the individual actions and steps involved in a process.

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When to use Relationship Map

A relationship map is a high-level overview used when defining the scope of a process or understanding how different departments interact.

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Business Process Improvement

The practice of improving and optimizing existing business processes to increase efficiency, effectiveness, and productivity.

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Customer-centric Process Improvement

Understanding a business process from the customer's perspective, prioritizing their needs and identifying areas of frustration.

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Mapping Business Processes

The practice of identifying and breaking down a process into its individual activities, steps, and relationships.

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Analyzing and Optimizing Business Processes

Analyzing and improving processes based on their efficiency, effectiveness, and alignment with customer needs.

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First-tier supplier

A supplier that provides a complete assembly or system, like an entire cockpit for a vehicle. They typically source parts from other suppliers.

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Second-tier supplier

A supplier that provides specific components or groups of parts to a first-tier supplier. They specialize in a particular area, like plastic trim, gauges, or wiring.

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Demand forecasting

The process of predicting the demand for a product over a specific timeframe, typically for the upcoming weeks or months. This helps companies plan their production and supply chain activities.

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Process boundaries

The starting and ending points of a process. They define the scope of the analysis and the data that is collected.

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Process analysis

The process of identifying and analyzing the activities that make up a process. This is crucial for understanding how a system functions and identifying areas for improvement.

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Process flowchart

A detailed representation of a process, emphasizing the steps involved and how they connect to each other. Often used for improving efficiency and identifying bottlenecks.

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Paper Order Loss

A paper-based order is lost due to a malfunction like a paper jam in the fax machine, which occurs approximately 4% of the time.

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Fax Delay in In Box

The time a fax spends waiting in the 'In Box' before being picked up by the internal mail service ranges from 0 to 4 hours, averaging 2 hours.

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Internal Mail Delivery Time

The internal mail service takes between 0.5 and 1.5 hours to deliver a fax to the picking area, averaging 1 hour.

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Fax Delivery Error Rate

1% of faxes are mistakenly delivered to the wrong location.

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Order Delay in Clerk's Inbox

Once an order arrives at the clerk's desk, it waits in the inbox for an average of 1 hour, but could take up to 2 hours, before being processed.

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Order Processing Time

The actual processing of an order takes 5 minutes.

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Pick and Pack Time

Picking and packing an item, assuming it is in stock, takes an average of 20 minutes but can extend to 45 minutes.

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Order Inspection and Error Rate

The inspector examines a completed order, taking 2 minutes, and despite this, there is a 0.5% error rate in order completion.

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Study Notes

Chapter Four: Business Process

  • Business processes are sets of logically related tasks or activities designed to achieve a specific business outcome.
  • These outcomes can be physical, informational, or monetary.
  • The business perspective on processes differs from a traditional functional perspective, focusing on the flow of information, products, and money across the supply chain.
  • Corporate executives increasingly recognize the importance of effectively managing processes for a successful supply chain.
  • Supply chain costs represent a majority (75%) of the total operating budget for most organizations.
  • The emphasis is on delivering value to the customer.

Three Types of Business Processes

  • Primary processes are the core value-adding activities, like service delivery or product manufacturing.
  • Support processes are necessary but not value-adding activities, such as HR, IT, and finance.
  • Development processes aim to improve the performance of both primary and support processes.

Example: Enrolling in Classes

  • Students interact with multiple functions (departments, registrars, and cashiers) to register.
  • The existing process can be cumbersome and inconvenient for students.
  • Many universities have streamlined enrollment into a single process for speed, accuracy, and student convenience (e.g. online registration and payment).

What's Wrong With This Process?

  • It's convenient for everyone except the students.
  • The existing process lacks a unified perspective, potentially missing important student needs.

The Key Point

  • Streamlining the enrollment process requires functional areas to see the entire student experience, not just their individual tasks.

Process Improvement

  • Improving business processes is central to operations and supply chain management.
  • Processes naturally degrade over time without specific efforts to maintain or improve their performance.
  • Competitive pressures often force organizations to improve their business processes.

Mapping Business Processes

  • Understanding a process is critical to effective management and improvement.
  • Graphic representations (e.g., relationship maps and process maps) clarify organizational relationships and activities within the process.
  • Mapping allows for a shared understanding of the process content (activities, results) and individual responsibilities.
  • It also defines process boundaries and establishes a baseline for measuring improvement efforts.

Two Approaches to Mapping

  • Relationship maps give a high-level view of organizational entities involved in a business process and their connections.
  • Process maps are detailed maps that identify the specific activities, the informational/physical/monetary flows of a process. Process flowcharts offer complete process illustrations.

Process Map Example: San Diego DC

  • This Distribution Center (DC) supplies dealers within a 30-mile radius.
  • Recent complaints from dealers focused on lost orders and processing time for already-stocked items.

Facts of the Case: San Diego DC

  • Order processing involves faxes, internal mail, clerk processing, picking, and shipping.
  • Common problems include paper jams, fax delivery issues, incorrect order completion, and delays in processing already-stocked items.

Process Mapping: Case Examples

  • Various steps and delays in the San Diego DC order fulfillment process are documented with times and averages.
  • Key indicators such as percentage of lost orders and errors are described.

Improving Business Processes: Guidelines

  • Identify and analyze process delays.
  • Examine decision points and consider if they are necessary or if automation or elimination is possible.
  • Dematerialize documentation, moving to electronic formats whenever possible.

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