4AE3 U11 C1 Review
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Questions and Answers

What is the primary function of a boiler according to the ABMA definition?

  • To manufacture industrial chemicals
  • To generate electricity
  • To heat water or generate steam under pressure or vacuum (correct)
  • To produce compressed air

Why is the control of steam energy crucial?

  • To increase the boiler's lifespan
  • To prevent destruction and ensure safety (correct)
  • To reduce the cost of maintenance
  • To reduce energy consumption

Who are considered important figures in the development of steam boilers during the Industrial Revolution?

  • Charles Darwin, Albert Einstein, and Marie Curie
  • Isaac Newton, Archimedes, and Galileo Galilei
  • Thomas Savery, Thomas Newcomen, James Watt, and Richard Trevithick (correct)
  • Alexander Graham Bell, Nikola Tesla, and Guglielmo Marconi

What was the major driving source behind the significant progress made during the Industrial Revolution?

<p>The harnessing of steam power (A)</p> Signup and view all the answers

What is the term that describes the professionals responsible for the operation, maintenance, inspection, and repair of boilers and their related systems?

<p>Power Engineers (A)</p> Signup and view all the answers

What is the result of uncontrolled steam energy, as demonstrated by history?

<p>Great destruction (A)</p> Signup and view all the answers

What was the innovation of Trevithick's boiler design?

<p>The use of firetubes to transfer heat (C)</p> Signup and view all the answers

What was the advantage of firetubes in boiler design?

<p>They increased the ratio between boiler heating surface and water volume (C)</p> Signup and view all the answers

What was the significance of Stephen Wilcox's 'Safety Boiler' design?

<p>It had a small internal water volume and small diameter pressure parts (D)</p> Signup and view all the answers

What was the reason for keeping the tubes straight in early Babcock and Wilcox boiler designs?

<p>To facilitate mechanical waterside cleaning (A)</p> Signup and view all the answers

What is the primary difference between firetube and watertube boilers?

<p>The direction of heat transfer (C)</p> Signup and view all the answers

What is the typical advantage of watertube boilers over firetube boilers?

<p>They can be designed to be extremely large capacity high-pressure units (D)</p> Signup and view all the answers

What was the limitation of early watertube boilers?

<p>They were prone to waterside scale and other conditions (D)</p> Signup and view all the answers

How did the development of Trevithick's boiler design impact the industry?

<p>It led to improved steam cycles and better boilers (B)</p> Signup and view all the answers

What is the approximate steam temperature of modern high-pressure watertube boilers?

<p>600°C (A)</p> Signup and view all the answers

What is the primary advantage of modern firetube boilers over earlier designs?

<p>They are made of better materials and assembled with better methods (C)</p> Signup and view all the answers

What was the primary problem that Thomas Savery's engine solved in the early 1700s?

<p>Pumping water out of coal mines (C)</p> Signup and view all the answers

What was the main difference between Thomas Newcomen's engine and Thomas Savery's engine?

<p>Newcomen's engine could do more than just pump water (B)</p> Signup and view all the answers

What was the concern of Savery, Newcomen, and Watt regarding boiler design?

<p>They were concerned about the safety of moderately pressurized boilers (C)</p> Signup and view all the answers

What was the typical design of a steam boiler in the time of Savery, Newcomen, and Watt?

<p>A single, enclosed, riveted copper container (D)</p> Signup and view all the answers

What is the term for the part of a boiler where heat is transferred from combustion gases to boiler water?

<p>Heating surface (A)</p> Signup and view all the answers

What was the main limitation of the Haycock boiler design?

<p>It had a small heating surface and hot gases did not spend much time in contact with the heating surface (A)</p> Signup and view all the answers

What was the innovation of Richard Trevithick's high-pressure boiler designs?

<p>Having an internal furnace and a chimney (A)</p> Signup and view all the answers

What was the main difference between James Watt's engine and Newcomen's engine?

<p>Watt's engine used boiler pressure acting against a vacuum (A)</p> Signup and view all the answers

What was the primary reason for the inefficiency of the Haycock boiler design?

<p>All of the above (D)</p> Signup and view all the answers

What was the consequence of the early boiler designs being limited to low pressures?

<p>They exploded with alarming frequency (D)</p> Signup and view all the answers

What is the primary purpose of the steel casing that covers the outside of the boiler and furnace?

<p>To prevent combustion gas leakage into the boiler room (C)</p> Signup and view all the answers

What is unique about the support structure of a packaged watertube boiler?

<p>It is supported by a steel structure and the weight of the steam drum is carried by the tubes (B)</p> Signup and view all the answers

What is the maximum pressure of superheated steam that can be delivered by the largest packaged watertube boilers?

<p>Over 15 000 kPa (B)</p> Signup and view all the answers

What is the approximate amount of saturated steam produced per hour by a small packaged watertube boiler, like the one shown in Figure 9?

<p>Around 850 kg (C)</p> Signup and view all the answers

What is one of the fuel choices available for packaged watertube boilers?

<p>Natural gas (B)</p> Signup and view all the answers

What led to the development of large-scale boilers?

<p>Development of water treatment chemistry (D)</p> Signup and view all the answers

What is the main advantage of bent watertube construction?

<p>Increased heat transfer area (C)</p> Signup and view all the answers

What was a major cause of boiler explosions in the late 1800s?

<p>Inconsistent boiler design and construction (A)</p> Signup and view all the answers

What was the outcome of the 1905 boiler explosion in Massachusetts?

<p>The establishment of formal rules for boiler design and construction in Massachusetts (A)</p> Signup and view all the answers

What is the purpose of the ASME Boiler and Pressure Vessel Code?

<p>To standardize boiler design and construction methods (A)</p> Signup and view all the answers

What is the difference between power boilers and heating boilers?

<p>Power boilers operate at high pressure and temperature, while heating boilers operate at low pressure and temperature (D)</p> Signup and view all the answers

Which of the following is an example of a component that extracts more heat from combustion gases?

<p>Economizer (D)</p> Signup and view all the answers

What is the significance of the ASME BPVC in the boiler industry?

<p>It sets standards for boiler design and construction (A)</p> Signup and view all the answers

What is the typical operating pressure of power boilers that produce steam?

<p>Greater than 100 kPa gauge pressure (C)</p> Signup and view all the answers

Which of the following is NOT a significant advancement in boiler design?

<p>Pneumatic boiler control systems (D)</p> Signup and view all the answers

What is the maximum operating pressure of heating boilers designed to produce hot water?

<p>1.1 MPa (A)</p> Signup and view all the answers

What is the primary advantage of using hot oil in boilers?

<p>Achieving high temperatures without high operating pressure (C)</p> Signup and view all the answers

What is the purpose of thermo-flooding boilers?

<p>To inject heat into the ground for oil production (B)</p> Signup and view all the answers

What is the primary goal of modern boiler design?

<p>To produce a boiler that is safe, efficient in operation, and economical in fuel consumption (A)</p> Signup and view all the answers

What is the main purpose of circulating water in a boiler?

<p>To remove heat from the boiler tubes (D)</p> Signup and view all the answers

What is the minimum requirement for the steam space of a boiler?

<p>It should be large enough for the steam to rise freely from the surface of the water (D)</p> Signup and view all the answers

What is the maximum temperature for heating boilers designed to produce hot water?

<p>120°C (A)</p> Signup and view all the answers

What is the name of the code that covers the design and construction of all types of boilers?

<p>ASME BPVC (D)</p> Signup and view all the answers

What type of boiler is designed to produce electrical power?

<p>High-pressure, high-temperature, and high-capacity boiler (A)</p> Signup and view all the answers

What is the purpose of proper insulation in a boiler?

<p>To minimize heat loss to the surroundings (A)</p> Signup and view all the answers

What is a potential consequence of steam containing water in machinery?

<p>Damage to machinery (C)</p> Signup and view all the answers

What is a key requirement for the design of a boiler?

<p>To be simple in construction and easy to maintain (D)</p> Signup and view all the answers

What is a characteristic of a packaged boiler?

<p>It is completely factory-built and sold as a package (B)</p> Signup and view all the answers

What is an advantage of packaged boilers?

<p>They have lower construction costs and purchase price (D)</p> Signup and view all the answers

What is a type of boiler that is often produced as a packaged unit?

<p>Bent tube watertube boiler (C)</p> Signup and view all the answers

What is the maximum size of packaged boilers limited by?

<p>Railway or roadway height and width restrictions (B)</p> Signup and view all the answers

What is a characteristic of packaged firetube boilers?

<p>They are suitable for high-pressure or high-temperature service (D)</p> Signup and view all the answers

What is the purpose of a boiler's allowance for expansion and contraction?

<p>To prevent damaging stresses (C)</p> Signup and view all the answers

What is a necessary feature of a boiler's design?

<p>To absorb the maximum amount of heat available (A)</p> Signup and view all the answers

What is the purpose of a boiler's pressure relief valves?

<p>To provide a safety feature for the boiler (B)</p> Signup and view all the answers

What is the primary factor that necessitates the need for efficient, safe, and reliable boilers?

<p>The potential for uncontrolled energy release (D)</p> Signup and view all the answers

What is the key aspect of the Industrial Revolution that contributed to previously unimagined levels of prosperity and productivity?

<p>The harnessing of steam power (C)</p> Signup and view all the answers

What is the primary role of Power Engineers in the context of boilers and their related systems?

<p>To operate, maintain, inspect, and repair boilers (C)</p> Signup and view all the answers

What is the ultimate consequence of the uncontrolled release of steam energy?

<p>Destruction and chaos (C)</p> Signup and view all the answers

What is the central idea behind the definition of a boiler provided by the ABMA?

<p>A boiler is a device that produces energy under pressure or vacuum (D)</p> Signup and view all the answers

What is the significance of the historical development of steam boilers in the context of the Industrial Revolution?

<p>It was a major turning point in the Industrial Revolution (B)</p> Signup and view all the answers

What is the primary function of the steel structure in a packaged watertube boiler?

<p>To support the weight of the mud drum (C)</p> Signup and view all the answers

What is the significance of the special concrete footings required for packaged watertube boilers?

<p>They help to distribute the weight of the boiler and its water content (D)</p> Signup and view all the answers

What is the typical operating pressure range of the largest packaged watertube boilers?

<p>Up to 15 000 kPa (D)</p> Signup and view all the answers

What is the primary advantage of using natural gas as a fuel source for packaged watertube boilers?

<p>It is more environmentally friendly than other fuels (A)</p> Signup and view all the answers

What is the purpose of the mud drum in a packaged watertube boiler?

<p>To separate the water from the steam in the boiler (B)</p> Signup and view all the answers

What is the main advantage of using firetubes in boiler design?

<p>Increased heating surface area (C)</p> Signup and view all the answers

What was the primary advantage of Stephen Wilcox's 'Safety Boiler' design?

<p>Improved safety (B)</p> Signup and view all the answers

What is the primary difference between bent tube and straight tube watertube boiler designs?

<p>Tube shape (D)</p> Signup and view all the answers

What is the main limitation of early boiler designs?

<p>Limited to low pressures (B)</p> Signup and view all the answers

What is the primary advantage of modern watertube boilers over firetube boilers?

<p>Increased capacity and high-pressure capabilities (B)</p> Signup and view all the answers

What is the main reason for the development of large-scale boilers?

<p>Increased demand for steam power (C)</p> Signup and view all the answers

What was the primary factor that led to the development of large-scale boilers?

<p>Advances in water treatment chemistry (C)</p> Signup and view all the answers

What is the primary advantage of using multiple firetubes in boiler design?

<p>Increased heating surface area (C)</p> Signup and view all the answers

What is the main difference between power boilers and heating boilers?

<p>Design and construction rules (A)</p> Signup and view all the answers

What was the significance of Richard Trevithick's high-pressure boiler designs?

<p>Paved the way for modern steam locomotives and industrialization (D)</p> Signup and view all the answers

What was the outcome of the 1905 boiler explosion in Massachusetts?

<p>Massachusetts became the first US jurisdiction to enact formal rules for boiler design and construction (D)</p> Signup and view all the answers

What is the primary advantage of using watertube boilers in electric power generation?

<p>High-pressure and high-temperature capabilities (A)</p> Signup and view all the answers

What is the primary difference between firetube and watertube boilers?

<p>Heat transfer mechanism (B)</p> Signup and view all the answers

What is the purpose of the ASME Boiler and Pressure Vessel Code?

<p>To establish standards for boiler design and construction (D)</p> Signup and view all the answers

What is the significance of bent watertube construction in boiler design?

<p>It allows for a larger heat transfer area (B)</p> Signup and view all the answers

What was the primary cause of boiler explosions in the late 1800s?

<p>Inconsistent and inadequate boiler design (C)</p> Signup and view all the answers

What is the purpose of internal steam/water separation devices in boiler design?

<p>To separate steam from water in the boiler (D)</p> Signup and view all the answers

What is the advantage of all-welded construction in boiler design?

<p>It makes the weld joints as strong as the parent metal (D)</p> Signup and view all the answers

What was the primary reason for the inefficiency of early steam boiler designs in the 1700s?

<p>The heating surface was small, and the hot gases did not spend much time in contact with it. (D)</p> Signup and view all the answers

What is the purpose of economizers in boiler design?

<p>To extract more heat from the combustion gases (B)</p> Signup and view all the answers

What was the main innovation of Richard Trevithick's high-pressure boiler designs?

<p>The development of a internal furnace that reduces heat losses. (B)</p> Signup and view all the answers

What is the significance of the 1911 appeal to the American Society of Mechanical Engineers?

<p>It led to the development of the ASME Boiler and Pressure Vessel Code (C)</p> Signup and view all the answers

What was the main limitation of the boilers developed by Savery, Newcomen, and Watt?

<p>They were limited to low-pressure applications due to design and manufacturing weaknesses. (B)</p> Signup and view all the answers

What is the term for the part of a boiler where heat is transferred from combustion gases to boiler water?

<p>Heating surface. (C)</p> Signup and view all the answers

What was the primary advantage of James Watt's engine over Newcomen's engine?

<p>It was more powerful due to the use of boiler pressure. (C)</p> Signup and view all the answers

What was the primary consequence of the early boiler designs being limited to low pressures?

<p>They were more prone to explosions. (C)</p> Signup and view all the answers

What was the primary difference between the Haycock boiler and Trevithick's boiler designs?

<p>The Haycock boiler was externally fired, while Trevithick's design was internally fired. (D)</p> Signup and view all the answers

What was the primary advantage of Watt's engine over earlier designs?

<p>It was more powerful due to the use of boiler pressure. (A)</p> Signup and view all the answers

What was the primary reason for the development of high-pressure boilers?

<p>To increase the power output of steam engines. (A)</p> Signup and view all the answers

What was the primary limitation of the furnace design in the Haycock boiler?

<p>It was located outside the shell, reducing heat transfer. (C)</p> Signup and view all the answers

What is the primary consideration in modern boiler design to prevent overheating of the boiler metal?

<p>Thorough circulation of water through all parts of the boiler (D)</p> Signup and view all the answers

What is the purpose of the steam space in a boiler?

<p>To allow the steam to rise freely from the surface of the water (D)</p> Signup and view all the answers

Which type of boiler is designed to operate at pressures not exceeding 1.1 MPa and a temperature not exceeding 120°C?

<p>Heating boiler designed to produce hot water (C)</p> Signup and view all the answers

What is the primary advantage of using hot oil in boilers?

<p>Ability to achieve high temperatures without high operating pressure (B)</p> Signup and view all the answers

What is the main difference between field-erected boilers and packaged boilers?

<p>Method of fabrication and installation (A)</p> Signup and view all the answers

What is the purpose of covering all parts of the boiler heating surface exposed to fire or hot gases with water?

<p>To prevent overheating of the boiler metal (B)</p> Signup and view all the answers

What is the primary goal of the ASME Boiler and Pressure Vessel Code?

<p>To establish standards for the design and construction of boilers (B)</p> Signup and view all the answers

What is the typical application of thermo-flooding boilers?

<p>Oil production (B)</p> Signup and view all the answers

What is the primary characteristic of compact boilers?

<p>Small size and capacity (B)</p> Signup and view all the answers

What is the main consideration in designing a boiler to produce steam?

<p>Ensuring proper circulation of water (B)</p> Signup and view all the answers

Which of the following is a necessary feature of a boiler's design to prevent damaging stresses?

<p>Allowance for expansion and contraction of all parts (C)</p> Signup and view all the answers

What is the primary advantage of packaged boilers over traditional boilers?

<p>Lower construction and shipping costs (B)</p> Signup and view all the answers

What is the typical design limitation of packaged boilers?

<p>Large size due to railway or roadway height and width restrictions (D)</p> Signup and view all the answers

What is the primary purpose of a boiler's pressure relief valves?

<p>To prevent excessive pressure build-up (D)</p> Signup and view all the answers

What is the main difference between power boilers and heating boilers?

<p>Power boilers are designed for electrical power generation, while heating boilers are designed for hot water systems (D)</p> Signup and view all the answers

What is the primary advantage of compact packaged boilers?

<p>Smaller footprint and versatility in design (A)</p> Signup and view all the answers

What is the primary reason for testing and inspecting packaged boilers before site delivery?

<p>To ensure the quality of the unit (A)</p> Signup and view all the answers

What is the primary characteristic of packaged firetube boilers?

<p>Water-cooled furnace and mechanical draft systems (A)</p> Signup and view all the answers

What is the primary benefit of using packaged watertube boilers?

<p>Greater design flexibility and high-pressure steam output (C)</p> Signup and view all the answers

What is the primary purpose of a boiler's gauges?

<p>To monitor boiler pressure and temperature (C)</p> Signup and view all the answers

What is the main difference between field-assembled boilers and field-erected boilers?

<p>Field-erected boilers are shipped in more pieces than field-assembled boilers (C)</p> Signup and view all the answers

What is the primary purpose of dedicated supports for the lower drum in packaged watertube boilers?

<p>To hold the entire weight of the boiler and transfer the load to a level concrete base (A)</p> Signup and view all the answers

Why do larger field-erected boilers need to be placed on concrete pilings?

<p>To provide additional support for the boiler's weight and its contents (D)</p> Signup and view all the answers

What is the primary consideration when placing a packaged watertube boiler on a concrete base?

<p>The base must be level and have adequate strength to support the weight of the boiler (B)</p> Signup and view all the answers

What is the primary advantage of field-assembled boilers?

<p>They require less site assembly of components (A)</p> Signup and view all the answers

What is the primary purpose of the supports in packaged watertube boilers?

<p>All of the above (D)</p> Signup and view all the answers

What is the purpose of beading in tube attachment?

<p>To help the tubes grab onto the tubesheet (B)</p> Signup and view all the answers

Why are watertube attachments not beaded over?

<p>Because the ends of the tubes are covered in water (D)</p> Signup and view all the answers

What is the purpose of refractory in boilers?

<p>To protect metal surfaces from high temperatures (C)</p> Signup and view all the answers

What is the difference between insulation and refractory?

<p>Insulation is used for low-temperature zones, while refractory is used for high-temperature zones (A)</p> Signup and view all the answers

Why are tubes attached by welding generally more suitable for higher-pressure service?

<p>Because they provide a stronger attachment (B)</p> Signup and view all the answers

What is the main purpose of surrounding the furnace with water-containing vessel components in modern boilers?

<p>To reduce the need for refractory (C)</p> Signup and view all the answers

How are bottom-supported boilers typically affixed to their foundations?

<p>At only one end (B)</p> Signup and view all the answers

What is unique about the support structure of large field-erected boilers?

<p>They are supported from above (B)</p> Signup and view all the answers

What is the primary purpose of a boiler's steam drum?

<p>To generate steam (C)</p> Signup and view all the answers

What is the main advantage of using shop-fabricated components for field-erected boilers?

<p>Increased component quality (A)</p> Signup and view all the answers

How are the main cylindrical vessels of firetube and watertube boilers constructed?

<p>By rolling and welding flat plate (B)</p> Signup and view all the answers

What is the purpose of the circumferential joints in a boiler's shell or drum?

<p>To join multiple courses together (D)</p> Signup and view all the answers

Why are smaller diameter shells and drums often made from seamless steel pipe?

<p>Because it is easier to form and shape (B)</p> Signup and view all the answers

What is the primary advantage of top-supported field-erected boilers?

<p>They can expand freely in length (B)</p> Signup and view all the answers

What is the purpose of the refractory and insulation applied to the boiler exterior?

<p>To reduce heat loss (C)</p> Signup and view all the answers

What is the primary difference between packaged and field-erected boilers?

<p>Their design and construction (B)</p> Signup and view all the answers

What is the purpose of the steam drum in a watertube boiler?

<p>To separate steam and water (A)</p> Signup and view all the answers

Why are flat heads in firetube boilers made extremely thick?

<p>To prevent bulging under pressure (C)</p> Signup and view all the answers

What is the purpose of stays in firetube boilers?

<p>To support unsupported tubesheet surfaces (A)</p> Signup and view all the answers

What is the most common head shape for a drum in a watertube boiler?

<p>Ellipsoidal (B)</p> Signup and view all the answers

What is the purpose of nozzles in watertube boilers?

<p>To install pipe fittings and valves (D)</p> Signup and view all the answers

What is the purpose of headers in watertube boilers?

<p>To distribute water to riser tubes (D)</p> Signup and view all the answers

What is the purpose of the mud drum in a watertube boiler?

<p>To collect sediment and debris (D)</p> Signup and view all the answers

What is the purpose of the tubesheet in a firetube boiler?

<p>To accept the attachment of firetubes (D)</p> Signup and view all the answers

What is the purpose of handholes and manholes in watertube boilers?

<p>To provide access for inspection and maintenance (D)</p> Signup and view all the answers

What is the purpose of the heads in watertube boilers?

<p>To enclose the drums and headers (C)</p> Signup and view all the answers

What is the purpose of access openings in boilers?

<p>To allow for inspecting, maintaining, and repairing internal parts (B)</p> Signup and view all the answers

What is the main difference between watertubes and firetubes?

<p>Watertubes are designed to withstand internal pressure, while firetubes are designed to withstand external pressure (D)</p> Signup and view all the answers

What is the purpose of handholes and manholes in boilers?

<p>To allow for the inspection and maintenance of internal parts (A)</p> Signup and view all the answers

What is the purpose of gaskets in manhole and handhole plates?

<p>To seal the plate to the shell, drum, or head (D)</p> Signup and view all the answers

What is the method used to fasten tubes to drums or tubesheets?

<p>Expanding the tube end into the tube hole (D)</p> Signup and view all the answers

What is the purpose of beading the end of a firetube?

<p>To keep the end of the firetube cool during operation (A)</p> Signup and view all the answers

What type of tubes are used in high-pressure service?

<p>Seamless tubes (D)</p> Signup and view all the answers

What is the purpose of the ASME BPVC code in relation to boiler tubes?

<p>To provide guidelines for the design and manufacture of boiler tubes (D)</p> Signup and view all the answers

What is the difference between the way watertubes and firetubes are attached to the drum or tubesheet?

<p>Watertubes are expanded, while firetubes are welded (A)</p> Signup and view all the answers

What is the purpose of the expander tool used in expanding tubes?

<p>To expand the tube end into the tube hole (C)</p> Signup and view all the answers

What is the primary reason for categorizing large watertube boilers as field-assembled or field-erected?

<p>They are too large to ship as complete boilers. (C)</p> Signup and view all the answers

What is the purpose of the dedicated supports for the lower drum in a packaged watertube boiler?

<p>To support the entire weight of the boiler and its contents. (A)</p> Signup and view all the answers

What is a necessary consideration when placing a packaged watertube boiler on a foundation?

<p>The reinforced concrete base's strength and levelness. (B)</p> Signup and view all the answers

What is the primary difference between field-assembled and field-erected boilers?

<p>The number of components that require site assembly. (D)</p> Signup and view all the answers

What is the purpose of the concrete pilings that support larger field-erected boilers?

<p>To provide additional support for the boiler's weight. (A)</p> Signup and view all the answers

What is a characteristic of the boiler components that require field assembly in field-assembled boilers?

<p>They are built and tested in the factory shop before delivery. (D)</p> Signup and view all the answers

What is the primary reason for supporting field-erected boilers from the top?

<p>To allow for expansion in length (C)</p> Signup and view all the answers

What is the purpose of the longitudinal joint in a boiler's shell or drum?

<p>To weld the edges of the plate together (D)</p> Signup and view all the answers

What is the primary difference between the main cylindrical pressure vessel of a firetube and watertube boiler?

<p>The name of the vessel (C)</p> Signup and view all the answers

What is the purpose of the mud drum in a field-erected boiler?

<p>To hang from the steam drum (D)</p> Signup and view all the answers

What is the primary characteristic of all boilers, regardless of type?

<p>They are all pressure vessels (A)</p> Signup and view all the answers

What is the purpose of the circumferential joints in a boiler's shell or drum?

<p>To join courses together (D)</p> Signup and view all the answers

What is the primary advantage of using thicker plate in a boiler's design?

<p>It allows for higher pressures (B)</p> Signup and view all the answers

What is the primary consideration when designing a boiler to prevent overheating of the boiler metal?

<p>The operating pressure and temperature (D)</p> Signup and view all the answers

What is the primary purpose of the overhead structural steel framework in a field-erected boiler?

<p>To support the steam drum and upper headers (D)</p> Signup and view all the answers

What is the purpose of beading in tube attachment?

<p>To keep the tubes from bulging out of the tubesheet (C)</p> Signup and view all the answers

What is the primary difference between the way smaller and larger field-erected boilers are supported?

<p>The method of support (C)</p> Signup and view all the answers

What is the primary advantage of welded tube attachments over expanded attachments?

<p>They are more suitable for higher-pressure service (D)</p> Signup and view all the answers

What is the primary purpose of refractory in boilers?

<p>To protect metal surfaces from high temperatures (D)</p> Signup and view all the answers

What is the purpose of surrounding the furnace with water-containing vessel components in modern boilers?

<p>To maximize the exposure of heat transfer surface to radiant heat (A)</p> Signup and view all the answers

What is the difference between insulation and refractory in boilers?

<p>Insulation is used for low-temperature applications, while refractory is used for high-temperature applications (A)</p> Signup and view all the answers

What is the purpose of the flare at the end of a watertube in a watertube boiler?

<p>To prevent the tube from being pushed out of the drum (A)</p> Signup and view all the answers

What is the primary purpose of access openings in boilers?

<p>To facilitate inspection, maintenance, and repair of internal parts (A)</p> Signup and view all the answers

What type of gasket is typically used in high-pressure boilers?

<p>Spiral-wound metallic (C)</p> Signup and view all the answers

What is the primary difference between firetubes and watertubes?

<p>Firetubes are under external pressure, while watertubes are under internal pressure (B)</p> Signup and view all the answers

What is the purpose of expanding tube ends in boiler tube attachment?

<p>To provide a tight seal between the tube and the tubesheet (C)</p> Signup and view all the answers

What is the minimum size of handhole and manhole openings mandated by?

<p>Both ASME BPVC and CSA (A)</p> Signup and view all the answers

What is the primary purpose of beading in tube attachment?

<p>To reduce the risk of tube overheating (A)</p> Signup and view all the answers

What is the primary advantage of using seamless tubes in high-pressure boilers?

<p>They are better suited for high-pressure service (A)</p> Signup and view all the answers

What is the purpose of the expander tool used in expanding tubes?

<p>To expand the tube end into the tube hole (D)</p> Signup and view all the answers

What is the primary purpose of the headers in watertube boilers?

<p>To distribute water to the riser tubes (C)</p> Signup and view all the answers

What is the primary purpose of the ASME BPVC code in relation to boiler tubes?

<p>To provide guidelines for tube attachment and inspection (D)</p> Signup and view all the answers

What is the significance of the convex shape of watertube boiler heads?

<p>To provide strength and support to the head (B)</p> Signup and view all the answers

What is the primary difference between tubes and pipes used in boilers?

<p>Tubes are made of thinner, higher-quality materials for better heat transfer (A)</p> Signup and view all the answers

What is the primary function of the stays in firetube boilers?

<p>To support the tubesheet (B)</p> Signup and view all the answers

What is the purpose of the nozzles in shells, drums, and headers?

<p>To attach pipe fittings and valves (B)</p> Signup and view all the answers

What is the significance of the ellipsoidal shape of watertube boiler drums?

<p>To provide strength and support to the drum (A)</p> Signup and view all the answers

What is the primary difference between the heads of firetube and watertube boilers?

<p>The shape of the heads (A)</p> Signup and view all the answers

What is the purpose of the handholes and manholes in watertube boiler heads?

<p>To inspect and maintain the boiler (B)</p> Signup and view all the answers

What is the significance of the groove butt-welds in the construction of drums and headers?

<p>To attach the heads to the drums and headers (C)</p> Signup and view all the answers

What is the primary purpose of the mud drum in watertube boilers?

<p>To accumulate sediment and debris (A)</p> Signup and view all the answers

What is the significance of the torispherical shape of some watertube boiler heads?

<p>To provide strength and support to the head (D)</p> Signup and view all the answers

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