Boiler Start-up and Warm-up Quiz
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Questions and Answers

What must operators do to ensure the safety and long life of boilers?

  • Rapidly heat the boiler metal
  • Ignore the warm-up rates prescribed by the boiler manufacturers
  • Pay attention to the warm-up rates prescribed by the boiler manufacturers (correct)
  • Avoid paying attention to warm-up rates

According to ASME VI Recommended Rules, what should operators do if abnormal conditions occur during the light-off or warm-up period?

  • Increase the heating rate of the boiler
  • Shut down the boiler immediately and close the main and pilot test firing valves (correct)
  • Keep operating the boiler without shutting down
  • Continue operating the boiler and ignore the abnormal conditions

What is one of the conditions encountered during warm-up that may seem abnormal but should disappear after the boiler is hot?

  • Slight smoking (correct)
  • Rapid heating of the boiler metal
  • Increased condensation
  • Complete shutdown of the boiler

What should be done before restarting a boiler if abnormal conditions have occurred during warm-up?

<p>Identify and correct the cause of the trouble (B)</p> Signup and view all the answers

What is advised for operators of power boilers if abnormal conditions occur during startup?

<p>Never restart the boiler before correcting the problem (D)</p> Signup and view all the answers

What does ASME VI Recommended Rules advise operators to do if abnormal conditions occur during light-off or warm-up?

<p>Shut down the boiler immediately and close the main and pilot test firing valves (A)</p> Signup and view all the answers

What can cause flue gas condensation in a boiler?

<p>Contact with cold heating surfaces (D)</p> Signup and view all the answers

What can happen if a cold boiler is fired at too high a rate?

<p>Thermal shock and refractory damage (C)</p> Signup and view all the answers

How can uneven expansion in a boiler be worsened?

<p>By scale buildup on heating surfaces (B)</p> Signup and view all the answers

What is the result of thermal shock in the metal of a boiler?

<p>Formation of tiny cracks (B)</p> Signup and view all the answers

How can boilers be protected from thermal shock?

<p>Warming up boilers slowly (D)</p> Signup and view all the answers

What does flue gas condensation indicate in a boiler?

<p>Contact with cold heating surfaces (A)</p> Signup and view all the answers

What is the recommended maximum rate of increase in boiler water temperature for larger boilers during warm-up?

<p>55°C per hour (D)</p> Signup and view all the answers

What is a good indication of refractory damage during boiler warm-up?

<p>Black, peeling paint on the metal surface (A)</p> Signup and view all the answers

When should the water level control system for steam boilers be placed on automatic?

<p>As soon as the boiler is ignited (C)</p> Signup and view all the answers

What warning is given regarding leaving a boiler unattended during its warm-up period?

<p>It may cause thermal shock to the metal and refractory (D)</p> Signup and view all the answers

What is the purpose of continually monitoring the boiler while it is warming up and pressurizing?

<p>To check for signs of poor combustion and hot spots on the metal surface (A)</p> Signup and view all the answers

What should be done after the boiler pressure approaches its normal pressure or temperature set point during warm-up?

<p>Switch the firing rate control to automatic (D)</p> Signup and view all the answers

What should be done if combustion gases are not passing normally through the furnace and flue gas passages during warm-up?

<p>Consult manufacturer specifications (A)</p> Signup and view all the answers

What is important to prevent during the warm-up period of a boiler?

<p>Thermal shock of the metal and refractory (C)</p> Signup and view all the answers
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