Boiler Warm-up and Start-up Quiz
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Questions and Answers

What should operators do if abnormal conditions occur during the light-off or warm-up period?

  • Shut down the boiler immediately and close the main and pilot test firing valves (correct)
  • Report the abnormal conditions to the boiler manufacturer
  • Wait for the abnormal conditions to disappear before taking any action
  • Increase the heating rate to overcome the abnormal conditions

What should operators do before restarting the boiler if abnormal conditions are encountered?

  • Identify and correct the cause of the trouble (correct)
  • Increase the fuel supply to overcome the abnormal conditions
  • Consult with other boiler operators
  • Ignore the abnormal conditions and continue with the warm-up process

What may operators notice from the stack when a cold oil-fired boiler is started?

  • No visible exhaust
  • Slight smoking (correct)
  • Unusual odor
  • Excessive steam

Why is it important for operators to pay attention to boiler warm-up rates?

<p>To prevent leaks and premature boiler failure (B)</p> Signup and view all the answers

What does ASME VI Recommended Rules advise if abnormal conditions occur during boiler warm-up?

<p>Shut down the boiler immediately and close the main and pilot test firing valves (A)</p> Signup and view all the answers

What is the main cause of incomplete combustion in a furnace?

<p>Low atomizing air pressure (A)</p> Signup and view all the answers

In which type of boiler does condensation occur more frequently?

<p>Firetube boilers (A)</p> Signup and view all the answers

What is the result of firing cold boilers at too high a rate?

<p>Uneven expansion (C)</p> Signup and view all the answers

What is the best way to protect a boiler from the damaging effects of thermal shock and uneven expansion?

<p>Warm up the boiler slowly (A)</p> Signup and view all the answers

What factor affects the rate at which a boiler can be brought up to its normal operating temperature?

<p>Boiler water content (C)</p> Signup and view all the answers

What should be the maximum rate of increase in boiler water temperature for larger boilers?

<p>55°C per hour (D)</p> Signup and view all the answers

What is the expected drum pressure after 2 hours of firing for a boiler with relatively hot water on initial firing (79°C)?

<p>1175 kPa (C)</p> Signup and view all the answers

When should the water level control system for steam boilers be placed on automatic?

<p>As soon as the boiler is started (B)</p> Signup and view all the answers

What should be monitored while the boiler is warming up and pressurizing?

<p>The flame pattern and signs of poor combustion (C)</p> Signup and view all the answers

When should the firing rate control be switched to automatic after the boiler pressure approaches its normal set point?

<p>After the warm-up period (C)</p> Signup and view all the answers

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