Bogie Covered Double Decker Wagon BCACBM Manual

<p>RDSO Speed Certificate (A)</p> Signup and view all the answers

<p>Diamond screw jack arrangement (C)</p> Signup and view all the answers

<p>861 mm (C)</p> Signup and view all the answers

<p>95 kmph (A)</p> Signup and view all the answers

<p>0.1 kg/cm (D)</p> Signup and view all the answers

<p>18 to 30 sec (C)</p> Signup and view all the answers

<p>When brake pipe pressure is reduced by 0.3 kg/cm in 60 seconds (D)</p> Signup and view all the answers

<p>3.8 + 0.1 kg/cm (D)</p> Signup and view all the answers

<p>1.3 to 1.6 kg/cm (B)</p> Signup and view all the answers

<p>861 mm (B)</p> Signup and view all the answers

<p>CBC (D)</p> Signup and view all the answers

<p>5 Nos. (C)</p> Signup and view all the answers

<p>Station code, POH date, Base Depot (A)</p> Signup and view all the answers

<p>15 t (D)</p> Signup and view all the answers

<p>Before loading begins (B)</p> Signup and view all the answers

<p>Defective or worn-out parts of various components (C)</p> Signup and view all the answers

<p>Sufficient drying time (A)</p> Signup and view all the answers

<p>4 Nos. (B)</p> Signup and view all the answers

<p>Both upper and lower deck doors (A)</p> Signup and view all the answers

<p>To ensure modular repair for efficiency (B)</p> Signup and view all the answers

<p>Inspecting side frames and bolster for defects (C)</p> Signup and view all the answers

<p>All must be replaced (A)</p> Signup and view all the answers

<p>They need to be checked and replaced if defective (D)</p> Signup and view all the answers

<p>Check for new tread profile and bearing conditions (C)</p> Signup and view all the answers

<p>Dismantling, cleaning, and necessary repairs must be conducted (A)</p> Signup and view all the answers

<p>Apply decorative finishes to the bogies (D)</p> Signup and view all the answers

<p>They may be replaced only if their heights are out of specified limits (B)</p> Signup and view all the answers

<p>To fully clean and conduct necessary repairs (C)</p> Signup and view all the answers

<p>WD-11013-S-10 (B)</p> Signup and view all the answers

<p>WD-97025--S-35 (D)</p> Signup and view all the answers

<p>Ratchet wrench (A)</p> Signup and view all the answers

<p>CONTR-9404-S/2 (B)</p> Signup and view all the answers

<p>CONTR-9404-S/7 (B)</p> Signup and view all the answers

<p>Air brake equipment and pipe layout for Wagon-A (D)</p> Signup and view all the answers

<p>CONTR-9404-S/9 (B)</p> Signup and view all the answers

<p>End swing door details (C)</p> Signup and view all the answers

<p>WD-11013-S-17 (A)</p> Signup and view all the answers

<p>Roof arrangement (B)</p> Signup and view all the answers

<p>Side bearer parts and liners must be checked and replaced if defective. (A)</p> Signup and view all the answers

<p>Test all springs according to the load test chart. (D)</p> Signup and view all the answers

<p>Dismantling and cleaning of brake gear components is essential. (C)</p> Signup and view all the answers

<p>Placing the complete structure on trestles for better access. (C)</p> Signup and view all the answers

<p>All liners must be checked and replaced regardless of condition. (A)</p> Signup and view all the answers

<p>35.860 T (B), 35.720 T (C)</p> Signup and view all the answers

<p>12.680 T (C), 12.715 T (D)</p> Signup and view all the answers

<p>2896 mm (D)</p> Signup and view all the answers

<p>318 (D)</p> Signup and view all the answers

<p>4305 mm (B)</p> Signup and view all the answers

<p>IS:1079 Gr-‘O’ (A), IS:4923-97 (B), IS:513 Gr-‘O’ (C), IS:2062 E250A (D)</p> Signup and view all the answers

<p>2900 mm (C)</p> Signup and view all the answers

<p>100 kmph (B)</p> Signup and view all the answers

<p>861 mm (D)</p> Signup and view all the answers

<p>Each unit consists of both Wagon-A and Wagon-B in a specified arrangement. (C)</p> Signup and view all the answers

<p>The diamond screw jack arrangement designed to adjust upper decks. (D)</p> Signup and view all the answers

<p>The RDSO Final Speed Certificate and its amendments. (B)</p> Signup and view all the answers

<p>Wagon-A has different coupler heights on each end designed for specific loading capacities. (B)</p> Signup and view all the answers

<p>Individual wagons must not be moved; transportation must occur as a full unit. (D)</p> Signup and view all the answers

<p>1105mm (A)</p> Signup and view all the answers

<p>Single pipe graduated release air brake system. (A)</p> Signup and view all the answers

<p>22T (D)</p> Signup and view all the answers

<p>Trip examination (D)</p> Signup and view all the answers

<p>RDSO STR No. 04-ABR-2002.APPENDIX-IX (D)</p> Signup and view all the answers

<p>840 mm (C)</p> Signup and view all the answers

<p>Periodic overhauling (POH) (A)</p> Signup and view all the answers

<p>780 mm (B)</p> Signup and view all the answers

<p>The camber (C)</p> Signup and view all the answers

<p>The sidewall stanchion deformations (C)</p> Signup and view all the answers

<p>Single pipe graduated release (B)</p> Signup and view all the answers

<p>At nominated 'Base Depot' (D)</p> Signup and view all the answers

<p>2mm (D)</p> Signup and view all the answers

<p>Maintain the integrity of the rake. (B)</p> Signup and view all the answers

<p>The side bearer liners (B)</p> Signup and view all the answers

<p>Line-side inspections (B)</p> Signup and view all the answers

<p>Surface corrosion and cracks (B)</p> Signup and view all the answers

<p>Rectify the issue (D)</p> Signup and view all the answers

<p>Machine to new profile (D)</p> Signup and view all the answers

<p>Brake blocks and heads (B)</p> Signup and view all the answers

<p>Lift the body through lifting pads (D)</p> Signup and view all the answers

<p>Clearances with roller guide pressing (D)</p> Signup and view all the answers

A broad gauge covered double-decker wagon designed by RDSO for transporting automobiles.

A rake of BCACBM wagons comprises 3 units; each containing 9 wagons (2 A and 7 B).

Both A and B wagons are double-decker; A has couplers at different heights, and B is at a consistent height.

Wagon A has couplers at 1105mm and 861mm; wagon B has couplers at 861mm.

The wagon type BCACBM utilizes a bogie system with a 100 kmph speed capability.

The wagon's maximum speed is 100 kmph when empty and 95 kmph when loaded.

The Indian Railway network movement is determined by the RDSO Final Speed Certificate with date and revisions.

All air brake equipment needs to be inspected and repaired according to RDSO guidelines (G-97).

Regular maintenance of units comprising wagons A and B; this includes repairs and replacement of parts.

The bogies need detailed repair, including frame, bolster, liner replacement, and brake gear overhaul.

Brake gear components must be dismantled, cleaned, and repaired, including renewing pins and bushes.

Wheel tread profiles require checking and replacement, and roller bearings demand thorough inspection.

All side bearer liners and central pivot liners must be replaced.

Springs need inspection for defects and require load testing as per the chart.

Complete wagon structure must be placed on trestles for specific inspection and repair.

Side bearer springs may need replacement if height does not meet load testing limits.

A form used to document single wagon tests for BCACBM wagons, specifying expected and observed values for brake system performance.

The time taken for brake cylinders to fill with pressure during full service application, ranging from 18 to 30 seconds

The maximum pressure reached in the brake cylinder during full service application, typically between 3.8 and 4.0 kg/cm^2.

The acceptable rate of leakage from the brake system in one minute, not exceeding 0.1 kg/cm^2.

The time it takes for the brakes to engage when the brake pipe pressure reduces to 0.6 kg/cm^2. Should be less than 6 Seconds

Wagon-B CBC height max 861mm, X-end of Wagon A 1105mm, other end of Wagon A 861mm.

Open end swing doors, hook to sidewalls; open lower deck flap doors; adjust deck height; open upper deck flap doors.

Inspect draft gear, CBC, couplings for defects/wear per RDSO guidelines.

Indian Railways guidelines for maintenance and repair.

Replace or fix damaged parts in draft & buffing gear, couplers, etc.

Equipment used for lifting heavy components.

5 tonne lifting capacity required on site.

Paint waggon parts according to RDSO marking diagrams and code markings.

Repair and maintenance of air brake systems.

Repair and maintenance on CBC parts.

Details of how the body parts are arranged on the side of wagon-A.

Details of how the end flaps are arranged on wagons A and B.

Overall layout of the bogie structure for the wagon.

A strong, often metal part of the bogie frame, supporting the wagon's side.

How the air brake pipes are routed and connected on wagon A.

The mechanical connection of the wheels to the axles for rotation.

Technical specifications of the springs in the bogie system.

Layout of the brake beam connected to the brake system.

How the pivotal axis is set for support and stability.

Detailed arrangement of the brake components within the bogie.

A broad-gauge covered double-decker wagon designed by RDSO for transporting automobiles.

A rake of BCACBM wagons comprises 3 units; each containing 2 'A' wagons and 7 'B' wagons .

Wagon-A has couplers at 1105mm and 861mm; wagon-B has couplers at 861mm.

Maximum speed is 100 kmph when empty and 95 kmph when loaded.

Indian Railway network movement is determined by the RDSO Final Speed Certificate. Date and revisions apply.

Instructions for maintenance and operation of the Bogie Covered Double Decker Wagon Type "BCACBM" are outlined.

The distance measured from one end of a wagon's headstocks to the other.

The distance between the centers of the bogies supporting a railway wagon.

The total horizontal dimension of a railway wagon.

The weight of an empty wagon.

Maximum speed in km/hr a loaded wagon can travel on track.

The weight supported by a single axle of a wagon.

The vertical distance from a reference level to a Coupling Buffer Centre's top.

The total weight of a railway wagon, including cargo and the wagon's own weight.

The maximum number of wagons that can be linked together as a group.

Regular maintenance of wagons, including repairs and part replacements.

Detailed repair of bogie components: frames, bolster, liners, brake gear, springs, and wheel sets.

Disassemble, clean, and repair brake components, including replacing pins and bushes.

All side bearer and central pivot liners should be replaced during maintenance.

Inspect springs for defects and perform load tests according to the chart.

A routine inspection of the wagon at originating and terminating stations, done at base depot.

A scheduled maintenance activity to keep the wagon in good condition.

A more extensive maintenance activity compared to ROH, done periodically.

Instructions for different types of maintenance, frequency and mileage based on Railway Board's guidelines.

Designated location for wagon inspections, especially for trip examinations.

A bogie with specifications of CONTR-LCCF20, carrying 22T axle load capacity.

A single-pipe graduated release system for braking, adhering to RDSO standards.

Indian Railway guidelines and specifications for maintenance and components.

Maintaining the structural condition and proper functioning of the wagon during loading/unloading.

Wagons operated together as a group, facilitating commodity transport between loading/unloading terminals.

Lifting the wagon body using lifting pads.

Moving the bogie out of the wagon for inspection and repair.

Checking the wagon for structural defects (e.g., cracks, deformation).

Inspecting the wagon's upper deck for camber, clearances, and locking mechanism.

Reshaping the wheel treads to the correct profile.

Taking apart the bogie for cleaning and examination.

Checking bolster and side bearer springs for defects, maintaining height variations within limits.

Inspecting and repairing brake gear, including replacing worn parts.

Replacing all side bearer liners and central pivot liners in the wagon.

Positioning the wagon structure on trestles for specific inspection and repair tasks.